Bobcat S150 Loader Operation & Maintenance Manual 6902497 – PDF DOWNLOAD

Description

Bobcat S150 Loader Operation & Maintenance Manual 6902497 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S150 Loader Operation & Maintenance Manual 6902497 – PDF DOWNLOAD

Language : English
Pages : 128
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S150 Loader Operation & Maintenance Manual 6902497 – PDF DOWNLOAD

S/N 523811001 & Above
S/N 523911001 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S150 Loader Operation & Maintenance Manual 6902497 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
MOTOR OIL 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
MACHINE IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options and Accessories 12
Buckets Available 13
Attachments 13
SAFETY 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Fire Prevention 19
MACHINE SIGNS (DECALS) 20
OPERATING INSTRUCTIONS 23
INSTRUMENT PANEL IDENTIFICATION 25
Left Panel 25
Right Panel (Standard – With Key Switch) 26
Right Panel (Deluxe – With Keyless Start) 27
Option And Field Accessory Panels (If Equipped) 29
Cab Light 30
LIFT ARM BY-PASS CONTROL 30
Operation 30
TRACTION LOCK OVERRIDE 30
Operation 30
ENGINE SPEED CONTROL 31
Operation 31
PARKING BRAKE 31
Operation 31
DRIVING AND STEERING THE LOADER 32
Available Controls Configurations 32
Operation (Standard and ACS) 32
STOPPING THE BOBCAT LOADER 32
Using The Steering Levers 32
SEAT BAR RESTRAINT SYSTEM 33
Operation 33
HYDRAULIC CONTROLS 34
Operation 34
Standard Controls (Also ACS in Foot Pedal Mode) 34
Advanced Control System (ACS) in HAND Control Mode 35
Quick Couplers 36
Releasing Hydraulic Pressure (Loader and Attachment) 36
Auxiliary Hydraulics Button – VARIABLE FLOW 36
Auxiliary Hydraulics Button – MAXIMUM FLOW ONLY 37
Auxiliary Hydraulics Button – DISENGAGE 37
FRONT Auxiliary Hydraulics Operation – VARIABLE FLOW 37
FRONT Auxiliary Hydraulics Operation – MAXIMUM FLOW 37
FRONT Auxiliary Hydraulics Operation – CONTINUOUS FLOW 37
REAR Auxiliary Hydraulics Operation (If Equipped) 38
Attachment Control Device (ACD) (If Equipped) 38
Bucket Position Valve Operation (If Equipped) 38
DAILY INSPECTION 39
Daily Inspection and Maintenance 39
PRE-STARTING PROCEDURES 40
Before Starting The Engine 40
STARTING THE ENGINE (STANDARD PANEL, KEY SWITCH) 42
Procedure 42
STARING THE ENGINE (DELUXE PANEL, KEYLESS START) 44
Procedure 44
Cold Temperature Starting 45
WARMING THE HYDRAULIC/HYDROSTATIC SYSTEM 45
Procedure 45
STOPPING THE ENGINE 46
Procedure 46
MONITORING THE DISPLAY PANEL 47
Standard Panel 47
Deluxe Panel 47
WARNING and SHUTDOWN 47
ATTACHMENTS AND BUCKETS 48
Choosing The Correct Bucket 48
Pallet Forks 49
Hand Lever Bob-Tach – Installing The Bucket Or Attachment 49
Hand Lever Bob-Tach – Removing The Bucket Or Attachment 51
Power Bob-Tach – Installing The Bucket Or Attachment 52
Power Bob-Tach – Removing The Bucket Or Attachment 53
OPERATING PROCEDURE 54
Operating With A Full Bucket 54
Operating With An Empty Bucket 55
Foot Pedal Machines 56
Hand Control Machines (Includes ACS) 58
PARKING THE BOBCAT LOADER 60
Procedure 60
TRANSPORTING THE BOBCAT LOADER 61
Loading Onto Transport Vehicle 61
Fastening To Transport Vehicle 61
TOWING THE LOADER 62
Towing Procedure 62
PREVENTIVE MAINTENANCE 63
MAINTENANCE SAFETY 65
SERVICE SCHEDULE 67
Chart 67
LIFT ARM SUPPORT DEVICE 68
Engaging The Lift Arm Support Device 68
Disengaging The Lift Arm Support Device 69
OPERATOR CAB 70
Raising The Operator Cab 70
Lowering The Operator Cab 71
Cab Door Sensor 71
Emergency Exit 72
SEAT BELT 73
Inspection and Maintenance 73
SEAT BAR RESTRAINT SYSTEM 74
Inspecting The Seat Bar 74
Maintaining The Seat Bar 74
BOCAT INTERLOCK CONTROL SYSTEM (BICS) 75
Inspecting The BICS Controller (Engine Stopped – Key ON) 75
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 75
Inspecting The Seat Bar Sensor (Engine RUNNING) 75
Inspecting The Traction Lock (Engine RUNNING) 75
Inspecting The Lift Arm By-Pass Control 75
Inspecting Deactivation Of Lift And Tilt Functions (ACS) 75
REAR DOOR 76
Opening And Closing The Rear Door 76
Adjusting The Rear Door Latch 76
REAR GRILL 77
Removing 77
Installing 77
HEATING SYSTEM 77
Cleaning And Maintenance 77
AIR CLEANER SERVICE 78
Replacing Filter Elements 78
FUEL SYSTEM 79
Fuel Specifications 79
Filling The Fuel Tank 79
Fuel Filter 80
Removing Air From The Fuel System 80
ENGINE LUBRICATION SYSTEM 81
Checking Engine Oil 81
Replacing The Oil And Filter 81
ENGINE COOLING SYSTEM 82
Cleaning The Cooling System 82
Checking Coolant Level And Adding Coolant 82
Replacing The Coolant 83
ALTERNATOR BELT 84
Adjusting The Alternator Belt 84
ELECTRICAL SYSTEM 84
Description 84
Cleaning Battery and Terminals 84
Fuse Location 85
Using A Booster Battery (Jump Starting) 86
Removing And Installing The Battery 87
HYDRAULIC / HYDROSTATIC SYSTEM 88
Checking And Adding Fluid 88
Replacing Hydraulic/Hydrostatic Filter 88
Replacing Hydraulic Fluid and Case Drain Filters 89
Hydraulic Breather 90
TIRE MAINTENANCE 91
Wheel Nuts 91
Rotating 91
Mounting 91
FINAL DRIVE TRANSMISSION (CHAINCASE) 92
Checking And Adding Oil 92
Removing Oil From The Chaincase 92
FAN GEARBOX 93
Checking And Maintaining 93
DRIVE BELT 93
Adjusting The Drive Belt 93
Replacing The Drive Belt 93
SPARK ARRESTOR MUFFLER 94
LUBRICATING THE BOBCAT LOADER 95
Lubrication Locations 95
PIVOT PINS 96
Inspection And Maintenance 96
BOB-TACH (hand lever) 97
Inspection And Maintenance 97
BOB-TACH (POWER) (OPTIONAL) 98
Inspection And Maintenance 98
SYSTEM SETUP & ANALYSIS 99
BICS SYSTEM 101
Troubleshooting Guide 101
DIAGNOSTICS SERVICE CODES 102
Display 102
Number Codes List 103
DELUXE INSTRUMENT PANEL SETUP 107
Deluxe Panel Upgrade 107
Deluxe Panel Setup 108
Passwords (Deluxe) 108
SHUTDOWN FEATURE 110
SERVICE CLOCK RESET 110
MACHINE SIGN TRANSLATIONS 111
SERVICE SCHEDULE (6734534) 113
WARNING (6728539) 114
WARNING (6715944) 115
WARNING (6732696) 115
DANGER (6579509) 116
DANGER (6579639) 116
WARNING (6717343) 117
IMPORTANT (6560573) 117
WARNING (6577754) 118
WARNING (6579528) 118
SPECIFICATIONS 119
LOADER SPECIFICATIONS (S150) 121
Machine Dimensions 121
Performance 122
Controls 122
Engine 122
Hydraulic System 123
Electrical 123
Drive System 124
Capacities 124
Tires 124
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS 125
WARRANTY 127

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