Bobcat S150 Loader Operation & Maintenance Manual 6902684 – PDF DOWNLOAD

Description

Bobcat S150 Loader Operation & Maintenance Manual 6902684 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S150 Loader Operation & Maintenance Manual 6902684 – PDF DOWNLOAD

Language : English
Pages : 142
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S150 Loader Operation & Maintenance Manual 6902684 – PDF DOWNLOAD

S/N 526911001 & Above
S/N 526811001 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S150 Loader Operation & Maintenance Manual 6902684 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
MOTOR OIL 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
MACHINE IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options and Accessories 12
Buckets Available 13
Attachments 13
SAFETY 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Fire Prevention 19
MACHINE SIGNS (DECALS) 20
OPERATING INSTRUCTIONS 23
INSTRUMENT PANEL IDENTIFICATION 25
Left Panel 25
Right Panel (Standard – With Key Switch) 26
Right Panel (Deluxe – With Keyless Start) 27
Option And Field Accessory Panels (If Equipped) 29
Cab Light 30
LIFT ARM BY-PASS CONTROL 30
Operation 30
TRACTION LOCK OVERRIDE 30
Operation 30
ENGINE SPEED CONTROL 31
Operation 31
INCHING CONTROL 31
Operation 31
PARKING BRAKE 32
Operation 32
DRIVING AND STEERING THE LOADER 33
Available Controls Configurations 33
Operation (Standard and ACS) 33
Operation (SJC in ‘H’ Control Pattern) 34
Operation (SJC in ‘ISO’ Control Pattern) 35
STOPPING THE BOBCAT LOADER 36
Using The Steering Levers or Joysticks 36
SEAT BAR RESTRAINT SYSTEM 36
Operation 36
HYDRAULIC CONTROLS 37
Standard Operation (Foot Pedal) 37
Standard Controls (Also ACS in Foot Pedal Mode) 37
Advanced Control System (ACS) in HAND Control Mode 38
Selectable Joystick Control (SJC) – ‘H’ Control Pattern 39
Selectable Joystick Control (SJC) – ‘ISO’ Control Pattern 39
Quick Couplers 40
Releasing Hydraulic Pressure (Loader and Attachment) 40
Auxiliary Hydraulics Button – VARIABLE FLOW 40
Auxiliary Hydraulics Button – MAXIMUM FLOW ONLY 40
Auxiliary Hydraulics Button – DISENGAGE 40
FRONT Auxiliary Hydraulics Operation – VARIABLE FLOW 41
FRONT Auxiliary Hydraulics Operation – MAXIMUM FLOW 41
FRONT Auxiliary Hydraulics Operation – CONTINUOUS FLOW 41
REAR Auxiliary Hydraulics Operation (If Equipped) 41
Attachment Control Device (ACD) (If Equipped) 42
Bucket Position Valve Operation (If Equipped) 42
DAILY INSPECTION 43
Daily Inspection and Maintenance 43
PRE-STARTING PROCEDURES 44
Before Starting The Engine 44
STARTING THE ENGINE (STANDARD PANEL, KEY SWITCH) 46
Procedure 46
STARTING THE ENGINE (DELUXE PANEL, KEYLESS START) 48
Procedure 48
Cold Temperature Starting 49
WARMING THE HYDRAULIC/HYDROSTATIC SYSTEM 50
Procedure 50
STOPPING THE ENGINE 50
Procedure 50
MONITORING THE DISPLAY PANEL 51
Standard Panel 51
Deluxe Panel 51
WARNING and SHUTDOWN 51
ATTACHMENTS AND BUCKETS 52
Choosing The Correct Bucket 52
Pallet Forks 53
Hand Lever Bob-Tach – Installing The Bucket Or Attachment 53
Hand Lever Bob-Tach – Removing The Bucket Or Attachment 55
Power Bob-Tach – Installing The Bucket Or Attachment 56
Power Bob-Tach – Removing The Bucket Or Attachment 57
OPERATING PROCEDURE 58
Operating With A Full Bucket 58
Operating With An Empty Bucket 59
Foot Pedal Machines 60
Hand Control Machines (Includes ACS and SJC with H-Pattern Selected) 62
Selectable Joystick Control (SJC) with ‘ISO’ Pattern Selected 64
PARKING THE BOBCAT LOADER 66
Procedure 66
TRANSPORTING THE BOBCAT LOADER 67
Loading Onto Transport Vehicle 67
Fastening To Transport Vehicle 67
TOWING THE LOADER 68
Towing Procedure 68
LIFTING THE LOADER 68
Single Point Lift 68
Four Point Lift 68
PREVENTIVE MAINTENANCE 69
MAINTENANCE SAFETY 73
SERVICE SCHEDULE 75
Chart 75
LIFT ARM SUPPORT DEVICE 76
Engaging The Lift Arm Support Device 76
Disengaging The Lift Arm Support Device 77
OPERATOR CAB 78
Raising The Operator Cab 78
Lowering The Operator Cab 79
Cab Door Sensor 79
Emergency Exit 80
SEAT BELT 81
Inspection and Maintenance 81
SEAT BAR RESTRAINT SYSTEM 82
Inspecting The Seat Bar 82
Maintaining The Seat Bar 82
BOCAT INTERLOCK CONTROL SYSTEM (BICS) 83
Inspecting The BICS Controller (Engine Stopped – Key ON) 83
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 83
Inspecting The Seat Bar Sensor (Engine RUNNING) 83
Inspecting The Traction Lock (Engine RUNNING) 83
Inspecting The Lift Arm By-Pass Control 83
Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC) 83
REAR DOOR 84
Opening And Closing The Rear Door 84
Adjusting The Rear Door Latch 84
REAR GRILL 85
Removing 85
Installing 85
HEATING SYSTEM 85
Cleaning And Maintenance 85
AIR CLEANER SERVICE 86
Replacing Filter Elements 86
FUEL SYSTEM 87
Fuel Specifications 87
Filling The Fuel Tank 87
Fuel Filter 88
Removing Air From The Fuel System 88
ENGINE LUBRICATION SYSTEM 89
Checking Engine Oil 89
Replacing The Oil And Filter 89
ENGINE COOLING SYSTEM 90
Cleaning The Cooling System 90
Checking Coolant Level And Adding Coolant 90
Replacing The Coolant 91
ALTERNATOR BELT 92
Adjusting The Alternator Belt 92
ELECTRICAL SYSTEM 92
Description 92
Cleaning Battery and Terminals 92
Fuse Location 93
Using A Booster Battery (Jump Starting) 94
Removing And Installing The Battery 95
HYDRAULIC / HYDROSTATIC SYSTEM 96
Checking And Adding Fluid 96
Replacing Hydraulic/Hydrostatic Filter 96
Replacing Hydraulic Fluid and Case Drain Filters 97
Hydraulic Breather 98
TIRE MAINTENANCE 99
Wheel Nuts 99
Rotating 99
Mounting 99
FINAL DRIVE TRANSMISSION (CHAINCASE) 100
Checking And Adding Oil 100
Removing Oil From The Chaincase 100
FAN GEARBOX 101
Checking And Maintaining 101
DRIVE BELT 101
Adjusting The Drive Belt 101
Replacing The Drive Belt 101
SPARK ARRESTOR MUFFLER 102
LUBRICATING THE BOBCAT LOADER 103
Lubrication Locations 103
PIVOT PINS 104
Inspection And Maintenance 104
BOB-TACH (HAND LEVER) 105
Inspection And Maintenance 105
BOB-TACH (POWER) (OPTIONAL) 106
Inspection And Maintenance 106
SYSTEM SETUP & ANALYSIS 107
BICS SYSTEM 109
Troubleshooting Guide 109
DIAGNOSTICS SERVICE CODES 110
Display 110
Number Codes List 111
DELUXE INSTRUMENT PANEL SETUP 115
Deluxe Panel Upgrade 115
Deluxe Panel Setup 116
Passwords (Deluxe) 116
Viewing Service Codes 118
SHUTDOWN FEATURE 119
SERVICE CLOCK RESET 119
MACHINE SIGN TRANSLATIONS 121
SERVICE SCHEDULE (6734534) 123
WARNING (6728539) 124
WARNING (6727926) 125
WARNING (6718706) 126
WARNING (6710358) 126
DANGER (6702301) 127
DANGER (6702302) 127
WARNING (6717343) 127
WARNING (6577754) 128
IMPORTANT (6560573) 128
IMPORTANT (6725370) 129
WARNING (6579528) 129
LIFT ARM SUPPORT DEVICE (6706558) 130
WARNING (6737189) 131
IMPORTANT (6733996) 131
SPECIFICATIONS 133
LOADER SPECIFICATIONS (S150) 135
Machine Dimensions 135
Performance 136
Controls 136
Engine 136
Hydraulic System 137
Electrical 137
Drive System 138
Capacities 138
Tires 138
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS 139
WARRANTY 141

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