Bobcat S150 Skid-Steer Loader Operation & Maintenance Manual 6904124 – PDF DOWNLOAD

Description

Bobcat S150 Skid-Steer Loader Operation & Maintenance Manual 6904124 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S150 Skid-Steer Loader Operation & Maintenance Manual 6904124 – PDF DOWNLOAD

Language : English
Pages : 174
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S150 Skid-Steer Loader Operation & Maintenance Manual 6904124 – PDF DOWNLOAD

S/N 529711001 & Above
S/N 529811001 & Above
S/N A8M011001 – A8M059999
S/N AC3011001 – AC3059999

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S150 Skid-Steer Loader Operation & Maintenance Manual 6904124 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
LOADER IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options and Accessories 12
Buckets Available 13
Attachments 13
Special Applications Kit 14
Special Applications Kit Inspection And Maintenance 14
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrestor Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
MACHINE SIGNS (DECALS) 22
PUBLICATIONS AND TRAINING RESOURCES 24
OPERATING INSTRUCTIONS 25
INSTRUMENT PANEL IDENTIFICATION 29
Left Panel 29
Right Panel (Key Switch) 30
Right Panel (Keyless) 31
Cab Light 32
Side And Front Panels 33
SEAT BAR RESTRAINT SYSTEM 34
Operation 34
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 35
Operation 35
LIFT ARM BYPASS CONTROL 36
Operation 36
PARKING BRAKE 36
Operation 36
TRACTION LOCK OVERRIDE 36
Operation 36
BACK-UP ALARM SYSTEM 37
Operation 37
ENGINE SPEED CONTROL 37
Operation 37
DRIVING AND STEERING THE LOADER 38
Available Controls Configurations 38
Operation (Standard and ACS) 38
Operation (SJC) in ‘H’ Control Pattern 39
Operation (SJC) in ‘ISO’ Control Pattern 40
STOPPING THE LOADER 40
Using The Control Levers Or Joysticks 40
TWO-SPEED CONTROL 41
Description 41
Operation 41
SPEED MANAGEMENT 42
Operation 42
STEERING DRIFT COMPENSATION 43
Description 43
Selecting And Adjusting 43
Exiting And Saving 44
HYDRAULIC CONTROLS 45
Description 45
Standard Controls (Also ACS in Foot Pedal Mode) 45
Advanced Control System (ACS) in HAND Control Mode 46
Selectable Joystick Control (SJC) In ‘H’ Control Pattern 46
Selectable Joystick Control (SJC) In ‘ISO’ Control Pattern 47
Hydraulic Bucket Positioning 47
FRONT Auxiliary Hydraulics Operation (VARIABLE FLOW) 48
FRONT Auxiliary Hydraulics Operation (MAXIMUM FLOW) 48
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 49
REAR Auxiliary Hydraulics Operation 49
Quick Couplers 50
Relieve Hydraulic Pressure (Loader and Attachment) 50
Secondary Front Auxiliary Hydraulics 51
ATTACHMENT CONTROL DEVICE (ACD) 52
Description 52
DAILY INSPECTION 53
Daily Inspection And Maintenance 54
PRE-STARTING PROCEDURES 55
Entering The Loader 55
Operation & Maintenance Manual And Operator’s Handbook Locations 55
Seat Adjustment 55
Seat Belt Adjustment 56
Seat Bar 57
STARTING THE ENGINE 58
Key Switch 58
Keyless 60
Cold Temperature Starting 61
Warming The Hydraulic / Hydrostatic System 62
MONITORING THE DISPLAY PANELS 63
Left Panel 63
Right Panel (Key Switch) 63
Right Panel (Keyless) 63
STOPPING THE ENGINE AND LEAVING THE LOADER 64
Procedure 64
Emergency Exit 65
ATTACHMENTS 66
Choosing The Correct Bucket 66
Pallet Fork 66
Installing And Removing The Attachment (Hand Lever Bob-Tach) 67
Installing And Removing The Attachment (Power Bob-Tach) 69
OPERATING PROCEDURE 72
Inspect The Work Area 72
Operating With A Full Bucket 72
Operating With An Empty Bucket 73
Filling And Emptying The Bucket (Foot Pedals) 74
Leveling The Ground Using Float (Foot Pedals) 75
Digging And Filling A Hole (Foot Pedals) 75
Filling And Emptying The Bucket (ACS – Handles, SJC – ‘H’ Pattern) 76
Leveling The Ground Using Float (ACS – Handles, SJC – ‘H’ Pattern) 77
Digging And Filling A Hole (ACS – Handles, SJC – ‘H’ Pattern) 78
Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern) 79
Leveling The Ground Using Float (SJC – ‘ISO’ Pattern) 80
Digging And Filling A Hole (SJC – ‘ISO’ Pattern) 80
TOWING THE LOADER 81
Procedure 81
TRANSPORTING THE LOADER ON A TRAILER 82
Loading And Unloading 82
Fastening 82
LIFTING THE LOADER 83
Single Point Lift 83
Four Point Lift 83
PREVENTIVE MAINTENANCE 85
MAINTENANCE SAFETY 89
SERVICE SCHEDULE 91
Chart 91
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 92
Inspecting The BICS Controller (Engine Stopped – Key ON) 92
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 92
Inspecting The Seat Bar Sensor (Engine RUNNING) 92
Inspecting The Traction Lock (Engine RUNNING) 92
Inspecting The Lift Arm By-Pass Control 92
Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC) 92
SEAT BAR RESTRAINT SYSTEM 93
Description 93
Inspecting 93
Maintaining 93
SEAT BELT 94
Inspection and Maintenance 94
LIFT ARM SUPPORT DEVICE 95
Installing 95
Removing 96
BACK-UP ALARM SYSTEM 97
Description 97
Inspecting 97
Adjusting Switch Position 97
OPERATOR CAB 98
Description 98
Raising 98
Lowering 99
Cab Door Sensor 100
REAR DOOR 101
Opening And Closing 101
Adjusting 101
REAR GRILL 102
Removing 102
Installing 102
HEATING SYSTEM 103
Cleaning And Maintenance 103
Filters 103
Heater Coil 103
Troubleshooting 103
AIR CLEANER SERVICE 104
Replacing Filter Elements 104
FUEL SYSTEM 106
Fuel Specifications 106
Biodiesel Blend Fuel 106
Filling the Fuel Tank 107
Fuel Filter 108
Removing Air From The Fuel System 108
ENGINE LUBRICATION SYSTEM 109
Checking And Adding Engine Oil 109
Engine Oil Chart 109
Removing And Replacing Oil And Filter 109
ENGINE COOLING SYSTEM 110
Cleaning 110
Checking Level 110
Removing And Replacing Coolant 111
ELECTRICAL SYSTEM 112
Description 112
Fuse And Relay Location / Identification 112
Battery Maintenance 113
Using A Booster Battery (Jump Starting) 113
Removing And Installing The Battery 115
HYDRAULIC / HYDROSTATIC SYSTEM 116
Checking And Adding Fluid 116
Hydraulic / Hydrostatic Fluid Chart 116
Removing And Replacing Hydraulic Fluid 116
Removing And Replacing Hydraulic / Hydrostatic Filter 117
Removing And Replacing Hydraulic Case Drain Filters (Single Speed Loaders) 117
Removing And Replacing Hydraulic Case Drain Filters (Two-Speed Loaders) 118
Removing And Replacing Hydraulic Charge Filter 120
Breather Cap 121
SPARK ARRESTOR MUFFLER 122
Cleaning Procedure 122
TIRE MAINTENANCE 123
Wheel Nuts 123
Rotating 123
Mounting 123
FINAL DRIVE TRANSMISSION (CHAINCASE) 124
Checking And Adding Oil 124
Removing And Replacing Oil 124
ALTERNATOR BELT 125
Belt Adjustment 125
Belt Replacement 125
AIR CONDITIONING BELT 125
Belt Adjustment 125
Belt Replacement 125
DRIVE BELT 126
Belt Adjustment 126
Belt Replacement 126
LUBRICATING THE LOADER 127
Lubrication Locations 127
PIVOT PINS 129
Inspection And Maintenance 129
BOB-TACH (HAND LEVER) 130
Inspection And Maintenance 130
BOB-TACH (POWER) 131
Inspection And Maintenance 131
LOADER STORAGE AND RETURN TO SERVICE 132
Storage 132
Return to Service 132
SYSTEM SETUP & ANALYSIS 133
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 135
Troubleshooting Chart 135
DIAGNOSTIC SERVICE CODES 136
Viewing Service Codes (Key Switch) 136
Viewing Service Codes (Keyless) 136
Service Codes List 137
CONTROL PANEL SETUP 142
Right Panel Setup (Keyless) 142
Right Panel Setup (Keyless) 143
Attachment Control Information (Keyless) 143
PASSWORD SETUP 144
Password Description 144
Changing The Owner Password 144
Changing The User Passwords 145
Password Lockout Feature 145
MAINTENANCE CLOCK 146
Description 146
Setup 146
Reset 146
MACHINE SIGN TRANSLATIONS 147
SERVICE SCHEDULE (6734534) 149
WARNING (6718706) 152
WARNING (6710358) 152
DANGER (6809511) 152
DANGER (6702301) 153
DANGER (6702302) 153
DANGER (6717343) 153
WARNING (6577754) 154
WARNING (6579528) 154
WARNING (6737248) 154
WARNING (6728539) 155
WARNING (6733996) 156
WARNING (6737189) 156
IMPORTANT (6560573) 156
OPERATING INSTRUCTIONS (6727926) 157
WARNING (7131518) 158
WARNING (7131519) 160
LIFT ARM SUPPORT DEVICE (6706558) 162
SPECIFICATIONS 163
(S150) LOADER SPECIFICATIONS 165
Machine Dimensions 165
Performance 166
Controls 166
Engine 166
Hydraulic System 167
Electrical 167
Drive System 168
Capacities 168
Tires 168
WARRANTY 169
ALPHABETICAL INDEX 173

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V