Bobcat S150 Skid-Steer Loader Operation & Maintenance Manual 6986979 – PDF DOWNLOAD

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Bobcat S150 Skid-Steer Loader Operation & Maintenance Manual 6986979 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S150 Skid-Steer Loader Operation & Maintenance Manual 6986979 – PDF DOWNLOAD

Language : English
Pages : 192
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S150 Skid-Steer Loader Operation & Maintenance Manual 6986979 – PDF DOWNLOAD

S/N A3L120001 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S150 Skid-Steer Loader Operation & Maintenance Manual 6986979 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
LOADER IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options And Accessories 12
Buckets Available 13
Attachments 13
Special Applications Kit 14
Special Applications Kit Inspection And Maintenance 14
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrester Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
PUBLICATIONS AND TRAINING RESOURCES 21
MACHINE SIGNS (DECALS) 22
OPERATING INSTRUCTIONS 25
INSTRUMENT PANEL IDENTIFICATION 29
Cab Light 29
Left Panel 30
Display Screen 32
Standard Key Panel 33
Keyless Start Panel 33
Deluxe Instrumentation Panel 34
Side Panel 35
Front Panel 35
CONTROL IDENTIFICATION 36
Standard Controls 36
Advanced Control System (ACS) 37
Selectable Joystick Controls (SJC) 38
SEAT BAR RESTRAINT SYSTEM 39
Operation 39
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 40
Operation 40
LIFT ARM BYPASS CONTROL 41
Operation 41
PARKING BRAKE 41
Operation 41
TRACTION LOCK OVERRIDE 41
Operation 41
EMERGENCY EXIT 42
Rear Window 42
Front Door 42
BACK-UP ALARM SYSTEM 43
Description 43
Operation 43
ENGINE SPEED CONTROL 44
Operation 44
DRIVING AND STEERING THE LOADER 45
Available Control Configurations 45
Operation (Standard And ACS) 45
Operation (SJC) In ‘ISO’ Control Pattern 46
Operation (SJC) In ‘H’ Control Pattern 47
STOPPING THE LOADER 47
Using The Control Levers Or Joysticks 47
TWO-SPEED CONTROL 48
Description 48
Operation (Standard And ACS) (If Equipped) 48
Operation (SJC) (If Equipped) 48
SPEED MANAGEMENT 49
Operation 49
Changing The Factory Default Setting 50
DRIVE RESPONSE 51
Description 51
Operation 51
STEERING DRIFT COMPENSATION 53
Description 53
Operation 53
LIFT AND TILT COMPENSATION 55
Description 55
Operation 55
Operation (ACS) 56
Operation (SJC) 57
HYDRAULIC CONTROLS 58
Description 58
Standard Controls (Also ACS In FOOT Pedal Mode) 58
Advanced Control System (ACS) In HAND Control Mode 59
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 59
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 60
Hydraulic Bucket Positioning 60
FRONT Auxiliary Hydraulics Operation 61
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 62
REAR Auxiliary Hydraulics Operation 62
Secondary Front Auxiliary Hydraulics Operation 63
Quick Couplers 64
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 65
ATTACHMENT CONTROL DEVICE (ACD) 66
Description 66
DAILY INSPECTION 67
Daily Inspection And Maintenance 68
PRE-STARTING PROCEDURE 69
Entering The Loader 69
Operation & Maintenance Manual And Operator’s Handbook Locations 69
Seat Adjustment 70
Seat Belt Adjustment 71
Seat Bar 71
STARTING THE ENGINE 72
Standard Key Panel 72
Keyless Start Panel 74
Deluxe Instrumentation Panel 76
Cold Temperature Starting 78
Warming The Hydraulic / Hydrostatic System 79
MONITORING THE DISPLAY PANELS 80
Left Panel 80
Warning And Shutdown 80
STOPPING THE ENGINE AND LEAVING THE LOADER 81
Procedure 81
COUNTERWEIGHTS 82
Description 82
Effect On The Loader And Loader Operation 82
When To Consider Using Counterweights 82
When To Consider Removing Counterweights 82
Accessories That Affect Machine Weight 82
ATTACHMENTS 83
Choosing The Correct Bucket 83
Pallet Forks 83
Installing And Removing The Attachment (Hand Lever Bob-Tach) 84
Installing And Removing The Attachment (Power Bob-Tach) 86
OPERATING PROCEDURE 89
Inspect The Work Area 89
Basic Operating Instructions 89
Driving On Public Roads 89
Operating With A Full Bucket 90
Operating With An Empty Bucket 90
Filling And Emptying The Bucket (Foot Pedals) 91
Leveling The Ground Using Float (Foot Pedals) 92
Digging And Filling A Hole (Foot Pedals) 92
Filling And Emptying The Bucket (ACS – Handles, SJC – ‘H’ Pattern) 93
Leveling The Ground Using Float (ACS – Handles, SJC – ‘H’ Pattern) 94
Digging And Filling A Hole (ACS – Handles, SJC – ‘H’ Pattern) 95
Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern) 96
Leveling The Ground Using Float (SJC – ‘ISO’ Pattern) 97
Digging And Filling A Hole (SJC – ‘ISO’ Pattern) 97
TOWING THE LOADER 98
Procedure 98
LIFTING THE LOADER 99
Single-Point Lift 99
Four-Point Lift 99
TRANSPORTING THE LOADER ON A TRAILER 100
Loading And Unloading 100
Fastening 100
PREVENTIVE MAINTENANCE 101
MAINTENANCE SAFETY 105
SERVICE SCHEDULE 107
Chart 107
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 108
Inspecting The BICS™ (Engine STOPPED – Key ON) 108
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 108
Inspecting The Seat Bar Sensor (Engine RUNNING) 108
Inspecting The Traction Lock (Engine RUNNING) 108
Inspecting The Lift Arm Bypass Control 108
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 108
SEAT BAR RESTRAINT SYSTEM 109
Description 109
Inspecting 109
Maintaining 109
SEAT BELT 110
Inspection And Maintenance 110
LIFT ARM SUPPORT DEVICE 111
Installing 111
Removing 112
BACK-UP ALARM SYSTEM 113
Description 113
Inspecting 113
Adjusting Switch Position 113
OPERATOR CAB 114
Description 114
Raising 114
Lowering 115
Cab Door Sensor 116
REAR DOOR (TAILGATE) 117
Opening And Closing 117
Adjusting 117
REAR GRILLE 117
Removing 117
Installing 117
HEATING SYSTEM 118
Cleaning And Maintenance 118
Filters 118
Heater Coil 118
Troubleshooting 118
AIR CLEANER SERVICE 119
Replacing Filter Elements 119
FUEL SYSTEM 121
Fuel Specifications 121
Biodiesel Blend Fuel 121
Filling The Fuel Tank 122
Fuel Filter 123
Removing Air From The Fuel System 123
ENGINE LUBRICATION SYSTEM 124
Checking And Adding Engine Oil 124
Engine Oil Chart 124
Removing And Replacing Oil And Filter 124
ENGINE COOLING SYSTEM 125
Cleaning 125
Removing And Replacing Coolant 126
Checking Level 126
ELECTRICAL SYSTEM 127
Description 127
Fuse And Relay Location / Identification 127
Battery Maintenance 128
Using A Booster Battery (Jump Starting) 129
Removing And Installing Battery 130
HYDRAULIC / HYDROSTATIC SYSTEM 131
Checking And Adding Fluid 131
Hydraulic / Hydrostatic Fluid Chart 131
Removing And Replacing Hydraulic Fluid 132
Removing And Replacing Hydraulic / Hydrostatic Filter 132
Removing And Replacing Hydraulic Case Drain Filters (Single Speed Loaders) 133
Removing And Replacing Hydraulic Case Drain Filters (Two-Speed Loaders) 134
Removing And Replacing Hydraulic Charge Filter 136
Breather Cap 137
SPARK ARRESTER MUFFLER 138
Cleaning Procedure 138
TIRE MAINTENANCE 139
Wheel Nuts 139
Rotating 139
Mounting 139
FINAL DRIVE TRANSMISSION (CHAINCASE) 140
Checking And Adding Oil 140
Removing And Replacing Oil 140
ALTERNATOR BELT 141
Belt Adjustment 141
Belt Replacement 141
DRIVE BELT 142
Belt Adjustment 142
Belt Replacement 142
LUBRICATING THE LOADER 143
Lubrication Locations 143
PIVOT PINS 144
Inspection And Maintenance 144
BOB-TACH (HAND LEVER) 145
Inspection And Maintenance 145
BOB-TACH (POWER) 146
Inspection And Maintenance 146
LOADER STORAGE AND RETURN TO SERVICE 147
Storage 147
Return To Service 147
SYSTEM SETUP & ANALYSIS 149
DIAGNOSTIC SERVICE CODES 151
Viewing Service Codes 151
Service Codes List 152
CONTROL PANEL SETUP 157
Right Panel Setup (Deluxe Instrumentation Panel) 157
Attachment Control Information (Deluxe Instrumentation Panel) 158
PASSWORD SETUP (KEYLESS START PANEL) 159
Password Description 159
Changing The Owner Password 159
Password Lockout Feature 159
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 160
Password Description 160
Changing The Owner Password 160
Changing The User Passwords 161
Password Lockout Feature 161
MAINTENANCE CLOCK 162
Description 162
Setup 162
Reset 162
MACHINE SIGN TRANSLATIONS 163
MACHINE SIGN TRANSLATIONS 165
Service Schedule (6734534) 165
Danger (6702301) 168
Warning (6577754) 168
Danger (6702302) 168
Danger (6717343) 168
Important (6560573) 169
Warning (6579528) 169
Warning (6728539) 170
Warning (6718706) 171
Warning (6710358) 171
Danger (6809511) 171
Warning (6725370) 172
Warning (6737189) 172
Warning (6737248) 172
Lift Arm Support Device (6706558) 173
Warning (7131518) 174
Warning (7131519) 176
Warning (7168019) 178
Warning (7142141) 179
SPECIFICATIONS 181
(S150) LOADER SPECIFICATIONS 183
Machine Dimensions 183
Performance 184
Engine 184
Drive System 184
Controls 185
Hydraulic System 185
Electrical 186
Capacities 186
Tires 186
WARRANTY 187
WARRANTY 189
ALPHABETICAL INDEX 191

Customer Support: [email protected]

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