Bobcat S150 Skid-Steer Loader Operation & Maintenance Manual SN AC3060001 & Above – PDF DOWNLOAD

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Bobcat S150 Skid-Steer Loader Operation & Maintenance Manual SN AC3060001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S150 Skid-Steer Loader Operation & Maintenance Manual SN AC3060001 & Above – PDF DOWNLOAD

Language : English
Pages : 182
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S150 Skid-Steer Loader Operation & Maintenance Manual SN AC3060001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S150 Skid-Steer Loader Operation & Maintenance Manual SN AC3060001 & Above – PDF DOWNLOAD

CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
LUBRICANTS AND FLUIDS 10
SERIAL NUMBER LOCATIONS 11
Loader Serial Number 11
Engine Serial Number 11
DELIVERY REPORT 11
LOADER IDENTIFICATION 12
FEATURES, ACCESSORIES AND ATTACHMENTS 13
Standard Items 13
Options And Accessories 13
Buckets Available 14
Attachments 14
Special Applications Kit 15
Special Applications Kit Inspection And Maintenance 15
SAFETY AND TRAINING RESOURCES 17
SAFETY INSTRUCTIONS 19
Before Operation 19
Safe Operation Is The Operator’s Responsibility 20
Safe Operation Needs A Qualified Operator 20
Avoid Silica Dust 21
FIRE PREVENTION 21
Maintenance 21
Operation 21
Electrical 21
Hydraulic System 22
Fueling 22
Starting 22
Spark Arrester Exhaust System 22
Welding And Grinding 22
Fire Extinguishers 22
MACHINE SIGNS (DECALS) 23
No-Text Safety Signs 26
PUBLICATIONS AND TRAINING RESOURCES 27
OPERATING INSTRUCTIONS 29
INSTRUMENT PANEL IDENTIFICATION 33
Cab Light 33
Left Panel 34
Display Screen 37
Standard Key Panel 38
Keyless Start Panel 38
Deluxe Instrumentation Panel 39
Side Panel 40
Front Panel 41
CONTROL IDENTIFICATION 42
Standard Controls 42
Advanced Control System (ACS) 43
Advanced Hand Controls (AHC) 44
Selectable Joystick Controls (SJC) 45
SEAT BAR RESTRAINT SYSTEM 46
Operation 46
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 47
Operation 47
LIFT ARM BYPASS CONTROL 48
Operation 48
PARKING BRAKE 48
Operation 48
TRACTION LOCK OVERRIDE 49
Operation 49
EMERGENCY EXIT 50
Rear Window 50
Front Door 50
BACK-UP ALARM SYSTEM 51
Description 51
Operation 51
ENGINE SPEED CONTROL 52
Operation 52
DRIVING AND STEERING THE LOADER 53
Available Control Configurations 53
Operation (Standard, ACS and AHC) 53
Operation (SJC) In ‘ISO’ Control Pattern 54
Operation (SJC) In ‘H’ Control Pattern 55
STOPPING THE LOADER 55
Using The Control Levers Or Joysticks 55
TWO-SPEED CONTROL 56
Description 56
Operation (Standard, ACS and AHC) (If Equipped) 56
Operation (SJC) (If Equipped) 56
SPEED MANAGEMENT 57
Operation 57
Changing The Factory Default Setting 58
DRIVE RESPONSE 59
Description 59
Operation 59
STEERING DRIFT COMPENSATION 61
Description 61
Operation 61
LIFT AND TILT COMPENSATION 63
Description 63
Operation 63
Operation (ACS And AHC) 64
Operation (SJC) 65
HYDRAULIC CONTROLS 66
Description 66
Standard Controls (Also ACS In FOOT Pedal Mode) 66
Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC) 67
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 67
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 68
Hydraulic Bucket Positioning 68
FRONT Auxiliary Hydraulics Operation 69
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 70
REAR Auxiliary Hydraulics Operation 70
Secondary Front Auxiliary Hydraulics Operation 71
Quick Couplers 72
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 73
ATTACHMENT CONTROL DEVICE (ACD) 74
Description 74
DAILY INSPECTION 75
Daily Inspection And Maintenance 76
PRE-STARTING PROCEDURE 77
Entering The Loader 77
Operation & Maintenance Manual And Operator’s Handbook Locations 77
Seat Adjustment 78
Seat Belt Adjustment 79
Seat Bar 79
STARTING THE ENGINE 80
Standard Key Panel 80
Keyless Start Panel 82
Deluxe Instrumentation Panel 84
Cold Temperature Starting 86
Warming The Hydraulic / Hydrostatic System 87
MONITORING THE DISPLAY PANELS 88
Left Panel 88
Warning And Shutdown 88
STOPPING THE ENGINE AND LEAVING THE LOADER 89
Procedure 89
COUNTERWEIGHTS 90
Description 90
Effect On The Loader And Loader Operation 90
When To Consider Using Counterweights 90
When To Consider Removing Counterweights 90
Accessories That Affect Machine Weight 90
ATTACHMENTS 91
Choosing The Correct Bucket 91
Pallet Forks 91
Installing And Removing The Attachment (Hand Lever Bob-Tach) 92
Installing And Removing The Attachment (Power Bob-Tach) 94
OPERATING PROCEDURE 97
Inspect The Work Area 97
Basic Operating Instructions 97
Driving On Public Roads 97
Operating With A Full Bucket 98
Operating With An Empty Bucket 98
Filling And Emptying The Bucket (Foot Pedals) 99
Levelling The Ground Using Float (Foot Pedals) 100
Digging And Filling A Hole (Foot Pedals) 100
Filling And Emptying The Bucket (ACS – Handles, AHC – Handles And SJC – ‘H’ Pattern) 101
Levelling The Ground Using Float (ACS – Handles, AHC – Handles And SJC – ‘H’ Pattern) 102
Digging And Filling A Hole (ACS – Handles, AHC – Handles And SJC – ‘H’ Pattern) 103
Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern) 104
Levelling The Ground Using Float (SJC – ‘ISO’ Pattern) 105
Digging And Filling A Hole (SJC – ‘ISO’ Pattern) 105
TOWING THE LOADER 106
Procedure 106
LIFTING THE LOADER 107
Single Point Lift 107
Four Point Lift 107
TRANSPORTING THE LOADER ON A TRAILER 108
Loading And Unloading 108
Fastening 108
PREVENTIVE MAINTENANCE 109
SERVICE SCHEDULE 115
Chart 115
Contents Of The Inspection Checkbook (Logbook) 116
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 117
Inspecting The BICS™ (Engine STOPPED – Key ON) 117
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 117
Inspecting The Seat Bar Sensor (Engine RUNNING) 117
Inspecting The Traction Lock (Engine RUNNING) 117
Inspecting The Lift Arm Bypass Control 117
Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC And SJC) 117
SEAT BAR RESTRAINT SYSTEM 118
Description 118
Inspecting 118
Maintaining 119
SEAT BELT 120
Inspection And Maintenance 120
LIFT ARM SUPPORT DEVICE 121
Installing 121
Removing 122
BACK-UP ALARM SYSTEM 123
Description 123
Inspecting 123
Adjusting Switch Position 123
OPERATOR CAB 124
Description 124
Raising 124
Lowering 125
Cab Door Sensor 126
REAR DOOR (TAILGATE) 127
Opening And Closing 127
Adjusting 127
REAR GRILLE 127
Removing 127
Installing 127
HEATING SYSTEM 128
Cleaning And Maintenance 128
Filters 128
Heater Coil 128
Troubleshooting 128
AIR CLEANER SERVICE 129
Replacing Filter Elements 129
FUEL SYSTEM 131
Fuel Specifications 131
Biodiesel Blend Fuel 131
Filling The Fuel Tank 132
Fuel Filter 133
Removing Air From The Fuel System 133
ENGINE LUBRICATION SYSTEM 134
Checking And Adding Engine Oil 134
Engine Oil Chart 134
Removing And Replacing Oil And Filter 134
ENGINE COOLING SYSTEM 135
Cleaning 135
Removing And Replacing Coolant 136
Checking Level 136
ELECTRICAL SYSTEM 137
Description 137
Fuse And Relay Location / Identification 137
Battery Maintenance 138
Using A Booster Battery (Jump Starting) 139
Removing And Installing Battery 140
HYDRAULIC / HYDROSTATIC SYSTEM 141
Checking And Adding Fluid 141
Hydraulic / Hydrostatic Fluid Chart 141
Removing And Replacing Hydraulic Fluid 142
Removing And Replacing Hydraulic / Hydrostatic Filter 142
Removing And Replacing Hydraulic Case Drain Filters (Single Speed Loaders) 143
Removing And Replacing Hydraulic Case Drain Filters (Two-Speed Loaders) 143
Removing And Replacing Hydraulic Charge Filter 145
Breather Cap 146
SPARK ARRESTER MUFFLER 147
Cleaning Procedure 147
TYRE MAINTENANCE 148
Wheel Nuts 148
Rotating 148
Mounting 148
FINAL DRIVE TRANSMISSION (CHAINCASE) 149
Checking And Adding Oil 149
Removing And Replacing Oil 149
ALTERNATOR BELT 150
Belt Adjustment 150
Belt Replacement 150
DRIVE BELT 151
Belt Adjustment 151
Belt Replacement 151
LUBRICATING THE LOADER 152
Lubrication Locations 152
PIVOT PINS 153
Inspection And Maintenance 153
BOB-TACH (HAND LEVER) 154
Inspection And Maintenance 154
BOB-TACH (POWER) 155
Inspection And Maintenance 155
LOADER STORAGE AND RETURN TO SERVICE 156
Storage 156
Return To Service 156
SYSTEM SETUP & ANALYSIS 157
DIAGNOSTIC SERVICE CODES 159
Viewing Service Codes 159
Service Codes List 160
CONTROL PANEL SETUP 165
Right Panel Setup (Deluxe Instrumentation Panel) 165
Attachment Control Information (Deluxe Instrumentation Panel) 166
PASSWORD SETUP (KEYLESS START PANEL) 167
Password Description 167
Changing The Owner Password 167
Password Lockout Feature 167
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 168
Password Description 168
Changing The Owner Password 168
Changing The User Passwords 169
Password Lockout Feature 169
MAINTENANCE CLOCK 170
Description 170
Setup 170
Reset 170
SPECIFICATIONS 171
(S150) LOADER SPECIFICATIONS 173
Machine Dimensions 173
Performance 174
Engine 174
Controls 174
Drive System 175
Hydraulic System 175
Electrical 176
Capacities 176
Tyres 176
Fuel Consumption 176
WARRANTY 177
WARRANTY 179
ALPHABETICAL INDEX 181

Questions? Email us: [email protected]

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V