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Bobcat S150 Skid-Steer Loader Service Manual SN A8M0 60001 & Above – PDF DOWNLOAD

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Bobcat S150 Skid-Steer Loader Service Manual SN A8M0 60001 & Above – PDF DOWNLOAD

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Description

Bobcat S150 Skid-Steer Loader Service Manual SN A8M0 60001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S150 Skid-Steer Loader Service Manual SN A8M0 60001 & Above – PDF DOWNLOAD

Language : English
Pages : 840
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S150 Skid-Steer Loader Service Manual SN A8M0 60001 & Above – PDF DOWNLOAD

FOREWORD:

This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

A general inspection of the following items must be made after the loader has had service or repair:

1. Check that the ROPS / FOPS (Including side screens) is in good condition and is not modified.
2. Check that ROPS mounting hardware is tightened and is Bobcat approved.
3. The seat belt must be correctly installed, functional and in good condition.
4. The seat bar must be correctly adjusted, clean and lubricated.
5. Check lift arm support device, replace if damaged.
6. Machine signs (decals) must be legible and in the correct location.
7. Steering levers, hand controls and foot pedals must return to neutral (as applicable).
8. Check for correct function of the work lights.
9. The parking brake must function correctly.
10. Enclosure door latches must open and close freely.
11. Bob-Tach® attachment mounting system wedges and linkages must function correctly and be in good condition.
12. Safety treads must be in good condition.
13. Check for correct function of indicator lamps.
14. Check all machine fluid levels.
15. Inspect for fuel, oil or hydraulic fluid leaks.
SAFETY INSTRUCTIONS:
The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment contains operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook fastened to the operator cab. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shoptype service and repair work.

TABLE OF CONTENTS:

Bobcat S150 Skid-Steer Loader Service Manual SN A8M0 60001 & Above – PDF DOWNLOAD

MAINTENANCE SAFETY 3
ALPHABETICAL INDEX 5
CONTENTS 7
FOREWORD 8
SAFETY INSTRUCTIONS 11
FIRE PREVENTION 13
Maintenance 13
Operation 13
Electrical 13
Hydraulic System 13
Fueling 13
Starting 13
Welding And Grinding 14
Fire Extinguishers 14
SERIAL NUMBER LOCATIONS 15
Loader Serial Number 15
Engine Serial Number 15
DELIVERY REPORT 16
BOBCAT LOADER IDENTIFICATION 17
SAFETY AND MAINTENANCE 19
LIFTING AND BLOCKING THE LOADER 23
Procedure 23
LIFT ARM SUPPORT DEVICE 25
Installing 25
Removing 26
OPERATOR CAB 27
Description 27
Raising 28
Lowering 29
Cab Door Sensor 30
Special Applications Kit 30
Special Applications Kit Inspection And Maintenance 30
TRANSPORTING THE LOADER ON A TRAILER 31
Loading And Unloading 31
Fastening 31
TOWING THE LOADER 33
Procedure 33
REMOTE START TOOL KIT -MEL1563 35
Remote Start Tool – MEL1563 35
Service Tool Harness Control – MEL1565 36
Service Tool Harness Communicator – MEL1566 37
Remote Start Procedure 38
REMOTE START TOOL (SERVICE TOOL) KIT – 6689779 41
Description 41
Remote Start Tool (Service Tool) – 6689778 42
Loader Service Tool Harness – 6689747 43
Computer Service Tool Harness – 6689746 44
Remote Start Procedure 45
SERVICE SCHEDULE 49
Chart 49
AIR CLEANER SERVICE 51
Replacing Filter Elements 51
ENGINE COOLING SYSTEM 53
Cleaning 53
Checking Level 53
Removing And Replacing Coolant 54
FUEL SYSTEM 55
Fuel Specifications 55
Biodiesel Blend Fuel 55
Filling The Fuel Tank 56
Fuel Filter 57
Removing Air From The Fuel System 57
ENGINE LUBRICATION SYSTEM 59
Checking And Adding Engine Oil 59
Engine Oil Chart 59
Removing And Replacing Oil And Filter 60
HYDRAULIC / HYDROSTATIC SYSTEM 61
Checking And Adding Fluid 61
Hydraulic / Hydrostatic Fluid Chart 61
Removing And Replacing Hydraulic Fluid 62
Removing And Replacing Hydraulic / Hydrostatic Filter 62
Removing And Replacing Hydraulic Case Drain Filters (Single Speed Loaders) 63
Removing And Replacing Hydraulic Case Drain Filters (Two-Speed Loaders) 63
Removing And Replacing Hydraulic Charge Filter 65
Breather Cap 66
FINAL DRIVE TRANSMISSION (CHAINCASE) 67
Checking And Adding Oil 67
Removing And Replacing Oil 67
BOB-TACH (HAND LEVER) 69
Inspection And Maintenance 69
BOB-TACH (POWER) 71
Inspection And Maintenance 71
LUBRICATING THE LOADER 73
Lubrication Locations 73
TIRE MAINTENANCE 75
Wheel Nuts 75
Rotating 75
Mounting 75
SPARK ARRESTOR MUFFLER 77
Cleaning Procedure 77
PIVOT PINS 79
Inspection And Maintenance 79
LOADER STORAGE AND RETURN TO SERVICE 81
Storage 81
Return to Service 81
STOPPING THE ENGINE AND LEAVING THE LOADER 83
Procedure 83
Emergency Exit 84
HYDRAULIC SYSTEM 85
HYDRAULIC SYSTEM INFORMATION 97
Glossary Of Hydraulic / Hydrostatic Symbols 97
Troubleshooting 101
CYLINDER (LIFT) 103
Testing 103
Removal And Installation 104
Parts Identification 105
Disassembly and Assembly 106
CYLINDER (TILT) 109
Testing 109
Removal And Installation 110
Base End Pivot Pin Removal and Installation 111
Rod End Pivot Pin Bushing And Seal Removal And Installation 112
Parts Identification 113
Disassembly And Assembly 114
CYLINDER (BOB-TACH) 117
Testing 117
Removal And Installation 118
Parts Identification 119
Disassembly and Assembly 120
MAIN RELIEF VALVE 123
Description 123
Testing 123
Adjusting 124
Removal and Installation 125
HYDRAULIC CONTROL VALVE (STANDARD) 127
Description 127
Removal And Installation 127
Identification Chart 132
Mount Bracket Removal And Installation 133
Lift Load Check Valve Removal And Installation 133
Load Check Valve Removal And Installation (Tilt & Auxiliary) 134
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 135
Port Relief/Anti-Cavitation Valve Removal And Installation (Lift, Base End) 136
Port Relief/Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 136
Port Relief/Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 137
Port Relief Valve Removal And Installation 137
Plug Removal And Installation 138
Rubber Boot Removal And Installation 139
End Cap/Spool Lock Block Removal And Installation 140
Lift Spool And Detent Removal And Installation 141
Tilt Spool Removal And Installation 151
Auxiliary Spool Removal And Installation 153
Auxiliary Solenoid Removal And Installation 155
Solenoid Removal And Installation 156
Lock Valve Removal And Installation 157
Lift Arm Bypass Orifice Removal And Installation 159
Main Relief Valve Removal And Installation 159
Check Valve Removal And Installation 160
HYDRAULIC CONTROL VALVE (ACS) OR (SJC) 161
Description 161
Removal And Installation 161
Actuator Removal And Installation (Out of Loader) 166
Identification Chart 169
Mount Bracket Removal And Installation 170
Lift Load Check Valve Removal And Installation 170
Load Check Valve Removal And Installation (Tilt & Auxiliary) 171
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 172
Port Relief/Anti-Cavitation Valve Removal And Installation (Lift, Base End) 173
Port Relief/Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 173
Port Relief/Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 174
Port Relief Valve Removal And Installation 174
Plug Removal And Installation 175
End Cap Block Removal And Installation 176
Lift Spool And Detent Removal And Installation 177
Tilt Spool Removal And Installation 182
Auxiliary Spool Removal And Installation 184
Auxiliary Solenoid Removal And Installation 185
Solenoid Removal And Installation 186
Lock Valve Removal And Installation 188
Lift Arm Bypass Orifice Removal And Installation 189
Main Relief Valve Removal And Installation 190
Check Valve Removal And Installation 191
LIFT ARM BYPASS CONTROL VALVE 193
Description 193
Testing 193
Removal and Installation 193
Disassembly And Assembly 194
HYDRAULIC PUMP (STANDARD) 195
Description 195
Pump Test at Quick Couplers 195
Direct Pump Test (Standard Section) 196
Direct Pump Test (Charge Section) 198
Removal And Installation 200
Hydraulic Pump Start Up 202
Parts Identification 203
Disassembly And Assembly 204
HYDRAULIC PUMP (STANDARD) (HIGH FLOW) 213
Description 213
Pump Test At Quick Couplers 213
Direct Pump Test (Standard Section) 214
Direct Pump Test (Charge Section) 216
Direct Pump Test (High Flow Section) 218
Removal And Installation 220
Hydraulic Pump Start Up 222
Parts Identification 223
Disassembly And Assembly 224
HYDRAULIC PUMP (SJC) 237
Description 237
Pump Test At Quick Couplers 237
Direct Pump Test (Standard Section) 238
Direct Pump Test (Charge Section) 240
Removal And Installation 242
Hydraulic Pump Start Up 244
Parts Identification 245
Disassembly And Assembly 246
HYDRAULIC PUMP (SJC) (HIGH FLOW) 255
Description 255
Pump Test At Quick Couplers 255
Direct Pump Test (Standard Section) 256
Direct Pump Test (Charge Section) 258
Direct Pump Test (High Flow Section) 260
Removal And Installation 262
Hydraulic Pump Start Up 264
Parts Identification 265
Disassembly And Assembly 266
HYDRAULIC/HYDROSTatIC FILTERS 279
Description 279
Housing Removal And Installation 279
Charge Filter Housing Removal And Installation 281
HYDRAULIC FLUID RESERVOIR 283
Description 283
Removal And Installation 283
Hydraulic Fluid Screen 286
OIL COOLER 287
Description 287
Removal and Installation 287
BUCKET POSITION VALVE 289
Description 289
Solenoid Removal And Installation 289
Solenoid Testing 290
Removal And Installation 291
Disassembly And Assembly 292
REAR AUXILIARY DIVERTER VALVE 295
Description 295
Removal And Installation 295
Disassembly And Assembly 298
Solenoid Testing 304
BOB-TACH (POWER) BLOCK 305
Description 305
Removal And Installation 305
Disassembly And Assembly 307
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK 311
Description 311
Removal and Installation 311
Disassembly And Assembly 311
HIGH FLOW VALVE 313
Description 313
High Flow Relief Valve Testing 313
High Flow Relief Valve Adjustment 314
Solenoid Testing 315
Removal And Installation 316
Disassembly And Assembly 317
HYDROSTATIC SYSTEM 321
HYDROSTATIC SYSTEM INFORMATION 323
Troubleshooting 323
Description 324
HYDROSTATIC MOTOR 325
Description 325
Removal And Installation 325
Parts Identification 328
Disassembly and Assembly 329
HYDROSTATIC MOTOR (TWO-SPEED) 335
Description 335
Removal And Installation (Left Side) 336
Removal And Installation (Right Side) 339
Parts Identification 342
Disassembly 343
Assembly 353
HYDROSTATIC MOTOR CARRIER (SINGLE AND TWO- SPEED WITH MANUAL CONTROLS) 365
Description 365
Shaft Seal Removal And Installation 365
Removal And Installation 367
Parts Identification 369
Disassembly and Assembly 370
HYDROSTATIC MOTOR CARRIER (SINGLE AND TWO- SPEED WITH SJC CONTROLS) 375
Description 375
Shaft Seal Removal And Installation 375
Removal And Installation 377
Parts Identification 379
Disassembly and Assembly 380
CHARGE PRESSURE 385
Description 385
Testing 385
Sender Removal And Installation 386
Adjusting 387
HYDROSTATIC PUMP 389
Description 389
Replenishing/High Pressure Relief Valve 389
Removal And Installation 390
Hydrostatic Pump Start Up 391
Parts Identification (Left Half) 392
Parts Identification (Right Half) 393
Disassembly 394
Assembly 400
HYDROSTATIC PUMP (SJC) 407
Description 407
Hydraulic Controller Removal And Installation 408
Removal And Installation 410
Hydrostatic Pump Start Up 412
Parts Identification 413
High Pressure Relief and Bypass Valve 414
Charge Relief Valve 415
Disassembly and Assembly 416
Mechanical Neutral Adjustment 432
Hydraulic Controller Neutral Adjustment 435
DRIVE BELT 439
Description 439
Shield Removal And Installation 439
Adjusting 439
Belt Removal And Installation 441
Belt Tensioner Removal And Installation 442
Belt Tensioner Parts Identification 443
Belt Tensioner Disassembly 444
Belt Tensioner Assembly 445
TWO-SPEED VALVE 447
Description 447
Valve Removal And Installation 448
Valve Disassembly And Assembly 450
CASE DRAIN FILTER 453
Description 453
Disassembly And Assembly 453
DRIVE SYSTEM 455
BRAKE (SINGLE SPEED) 457
Description 457
Disc Removal And Installation 457
BRAKE (TWO-SPEED) 459
Description 459
Disc Removal And Installation 459
Disc Disassembly and Assembly 460
DRIVE COMPONENTS 461
Description 461
Axle Seal Removal And Installation 462
Axle Sprocket And Bearings Removal And Installation 464
Chain Removal And Installation 469
CHAINCASE 471
Description 471
Front Cover Removal And Installation 471
Center Cover Removal And Installation 472
Rear Cover Removal And Installation 473
MAIN FRAME 475
SEAT BAR 479
Description 479
Removal And Installation 479
Disassembly And Assembly 481
Compression Spring Disassembly And Assembly 482
OPERATOR CAB 483
Gas Cylinder Removal And Installation 483
Gas Cylinder Bracket Disassembly And Assembly 485
Removal And Installation 486
OPERATOR SEAT 489
Removal And Installation 489
Seat Belt Removal And Installation 489
OPERATOR SEAT (SUSPENSION) 491
Removal And Installation 491
Slide Rail Removal And Installation 492
Seat Belt Removal and Installation 492
Lower Cushion Removal And Installation 493
Back Cushion Removal And Installation 494
Shock Removal And Installation 494
3-Point Seat Belt Removal And Installation 495
BOB-TACH (HAND LEVER) 497
Description 497
Removal And Installation 497
Lever And Wedge Disassembly And Assembly 498
Pivot Pin Bushing And Seal Removal And Installation 500
BOB-TACH (POWER-OPTION) 501
Description 501
Removal And Installation 501
Lever And Wedge Disassembly And Assembly 503
Pivot Pin Bushing And Seal Removal And Installation 504
LIFT ARMS 505
Removal And Installation 505
REAR GRILL 509
Removal And Installation 509
REAR DOOR 511
Removal And Installation 511
Striker Removal and Installation 512
Striker Disassembly and Assembly 512
Striker (Adjusting) 513
Latch Removal and Installation 514
FUEL TANK 515
Removal And Installation 515
Fuel Level Sender Removal And Installation 516
Fuel Fill Screen Removal And Installation 516
CONTROL PEDALS AND LINKAGES 517
Description 517
Pedal Removal And Installation 517
Linkage Removal And Installation 518
Pedal (Adjusting) 520
CONTROL PEDALS (ACS) 521
Description 521
Foot Sensor Removal And Installation 521
Foot Pedal Removal And Installation 522
Foot Pedal Linkage Disassembly And Assembly 522
CONTROL PANEL 523
Description 523
Removal and Installation 524
Shock Removal And Installation 527
Shaft Removal And Installation 527
Shaft Disassembly And Assembly 528
Linkage Removal And Installation 529
Pintle Arm Disassembly and Assembly 533
Linkage Neutral Adjustment 535
Linkage Travel Adjustment 539
CONTROL PANEL (SJC) 543
Description 543
Removal And Installation 543
CONTROL HANDLE/LEVER 545
Description 545
Lever Removal And Installation 545
Boot Removal And Installation 546
CONTROL HANDLE/LEVER (ACS) 547
Description 547
Handle Sensor Removal And Installation 547
Handle Removal and Installation 550
Handle Disassembly and Assembly 551
Lever Removal and Installation 552
Boot Removal And Installation 553
CONTROL HANDLE/LEVER (SJC) 555
Description 555
Joystick Testing 555
Joystick Removal And Installation 557
Removal And Installation 558
ACCESS PANEL (INSIDE) 559
Removal And Installation (Left) 559
Removal And Installation (Right) 559
ACCESS PANEL (INSIDE) (SJC) 561
Removal And Installation (Left) 561
Removal And Installation (Right) 562
WINDOW (REAR) 565
Removal 565
Installation 565
WINDOW (TOP) 567
Removal And Installation 567
WINDOW (SIDE) 569
Removal And Installation 569
WINDOW (FRONT DOOR) 571
Removal (Standard Window) 571
Installation (Standard Window) 572
Removal And Installation (Special Applications Window) 574
ELECTRICAL SYSTEM & ANALYSIS 575
ELECTRICAL SYSTEM INFORMATION 585
Glossary Of Electrical Symbols 585
Standard Cab Harness Connectors 588
Deluxe Cab Harness Connectors 589
Mainframe Harness Connectors 590
Description 591
Troubleshooting 592
Fuse And Relay Location / Identification 593
Solenoid Testing 594
BATTERY 595
Removal And Installation 595
Servicing 596
Using A Booster Battery (Jump Starting) 597
ALTERNATOR 599
Belt Adjustment 599
Belt Replacement 599
Charging System Inspection 600
Alternator Voltage Testing 601
Low Voltage Testing 601
High Voltage Testing 602
Removal And Installation 603
Parts Identification 604
STARTER 605
Testing 605
Removal And Installation 605
Parts Identification 606
INSTRUMENT PANELS 607
Left Panel 607
Standard Key Panel 609
Deluxe Instrumentation Panel 610
Side Panel 611
Front Panel 611
Front Panel Removal And Installation 612
Removal And Installation (Left And Right) 612
Key Switch Removal And Installation 614
Alarm Removal And Installation 614
LIGHTS 615
Front Removal And Installation 615
Rear Removal And Installation 616
Cab Light Removal And Installation 616
BOBCAT CONTROLLERS (GATEWAY AND AUXILIARY) 617
Description 617
Connector Identification 618
Removal And Installation 624
BOBCAT CONTROLLER (ACS) 625
Description 625
Connector And Wire Identification 626
Removal and Installation 627
BOBCAT CONTROLLER (SJC) (DRIVE) 629
Description 629
Connector Identification 630
Removal and Installation 632
SPEED SENSORS (SJC) 635
Description 635
Testing 635
Removal and Installation 637
DIAGNOSTICS SERVICE CODES 639
Viewing Service Codes (Standard Key Panel) 639
Viewing Service Codes (Deluxe Instrumentation Panel) 639
Service Codes List 640
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 645
Description 645
Inspecting The BICS Controller (Engine Stopped – Key ON) 646
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 646
Inspecting The Seat Bar Sensor (Engine RUNNING) 646
Inspecting The Traction Lock (Engine RUNNING) 646
Inspecting The Lift Arm Bypass Control 646
Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC) 646
Troubleshooting 647
SEAT BAR SENSOR 649
Description 649
Troubleshooting 649
Testing 650
Removal And Installation 651
Bobcat Interlock Control System (BICS) Circuit Test 653
TRACTION LOCK 655
Description 655
Troubleshooting 655
Removal And Installation 656
Inspecting 660
CONTROL SYSTEM (ACS) 661
Description 661
Troubleshooting 662
Handle Sensor Connector Disassembly And Assembly 663
Switch Handle Removal 664
Switch Handle Installation 666
Actuator Connector Disassembly And Assembly 669
Handle Lock Solenoid Removal And Installation 670
Handle Lock Solenoid Disassembly And Assembly 670
Foot Sensor Disassembly And Assembly 671
Foot Lock Solenoid Removal And Installation 672
ELECTRICAL/HYDRAULIC CONTROLS 673
Identification Chart 673
ELECTRICAL/HYDRAULIC CONTROLS (SJC) 675
Identification Chart 675
SERVICE PC (LAPTOP COMPUTER) 679
Connecting Remote Start Tool 679
Connecting Remote Start Tool (Service Tool) 679
CALIBRATION 681
Description 681
Actuator Testing 681
Lift And Tilt Calibration (ACS) 683
Lift And Tilt Calibration (SJC) 685
Hydrostatic Pump Calibration (SJC) 687
STEERING DRIFT COMPENSATION 693
Description 693
Operation 693
FLYWHEEL RPM SENSOR 695
Description 695
Adjusting 695
CONTROL PANEL SETUP 697
Right Panel Setup (Deluxe Instrumentation Panel) 697
Attachment Control Information (Deluxe Instrumentation Panel) 698
PASSWORD SETUP 699
Password Description 699
Changing The Owner Password 699
Changing The User Passwords 700
Password Lockout Feature 700
MAINTENANCE CLOCK 701
Description 701
Setup 702
Reset 705
BACK-UP ALARM SYSTEM 707
Description 707
Inspecting 707
Adjusting Switch Position 708
Troubleshooting (Standard and ACS) 709
Troubleshooting (Joystick) 710
Alarm Removal And Installation 711
Switch Removal And Installation 711
ENGINE SERVICE 713
ENGINE INFORMATION 715
Description 715
Specifications 716
Engine Torque Values 720
Troubleshooting 720
Removal And Installation 722
Engine Mount Replacement 729
Compression – Checking 730
ENGINE SPEED CONTROL 731
Removal And Installation 731
ENGINE SPEED CONTROL (SJC) 733
Removal And Installation 733
Disassembly And Assembly 735
MUFFLER 737
Removal And Installation 737
AIR CLEANER 739
Housing Removal And Installation 739
ENGINE COOLING SYSTEM 741
Radiator Removal And Installation 741
Blower Housing Removal And Installation 744
Hydraulic Fan Removal And Installation 746
Hydraulic Fan Description 747
Hydraulic Fan Disassembly And Assembly 747
Water Pump Removal And Installation 748
Water Pump Disassembly And Assembly 748
Thermostat Housing Removal And Installation 749
LUBRICATION SYSTEM 751
Oil Pan Removal And Installation 751
Oil Pump Removal And Installation 751
Oil Pump Inspection 752
Engine Oil Pressure-Testing 753
FUEL SYSTEM 755
Fuel Camshaft Removal And Installation 755
Fuel Camshaft Governor Disassembly And Assembly 756
Fuel Shutoff Solenoid – Checking 757
Fuel Shutoff Solenoid Removal And Installation 757
Fuel Injection Pump Removal And Installation 758
Injection Pump – Timing 761
Fuel Injector Removal And Installation 763
Fuel Injector Nozzle Pressure – Checking 764
Nozzle Spray Condition 765
Valve Seat Tightness 765
CYLINDER HEAD 767
Glow Plugs – Testing 767
Glow Plugs Removal And Installation 767
Valve Clearance Adjustment 768
Valve Timing, Checking 769
Cylinder Head Removal And Installation 770
Cylinder Head Disassembly and Assembly 773
Cylinder Head – Servicing 773
Cylinder Head Top Clearance 774
Valve Guide-Checking 774
Reconditioning The Valve And Valve Seat 775
Valve Spring 777
Valve Tappets 778
Rocker Arm And Shaft Checking 778
CRANKSHAFT AND PISTONS 779
Piston And Connecting Rod Removal And Installation 779
Piston And Connecting Rod – Servicing 781
Cylinder Bore- Checking 783
Connecting Rod Alignment 784
Crankshaft And Bearings Removal And Installation 784
Crankshaft And Bearings – Servicing 786
CAMSHAFT AND TIMING GEARS 791
Timing Gearcase Cover Removal And Installation 791
Timing Gears Backlash – Checking 793
Idler Gear And Shaft Removal And Installation 794
Camshaft – Servicing 795
Idler Gear And Shaft Servicing 796
FLYWHEEL AND HOUSING 797
Flywheel Removal And Installation 797
Ring Gear Removal And Installation 797
Housing Removal And Installation 798
HEATER 801
HEATER SYSTEM 803
Description 803
REGULAR MAINTENANCE 805
Filter Elements Removal And Installation 805
Cleaning The Heater Coil 806
TROUBLESHOOTING 807
Blower Motor Does Not Operate 807
Blower Motor Operators Normally, But Air Flow Is Insufficient 807
Electrical System 808
Engine Coolant Bypassing The Heater Valve 812
Heater Valve Not Opening Or Closing 813
HEATER UNIT 815
Removal And Installation 815
HEATER COIL 817
Removal And Installation 817
HEATER FAN 819
Blower Removal And Installation 819
Disassembly And Assembly 820
Connector Identification 822
HEATER VALVE 823
Removal and Installation 823
Disassembly And Assembly 824
SPECIFICATIONS 825
LOADER SPECIFICATIONS 827
Machine Dimensions 827
Performance 828
Controls 828
Engine 828
Hydraulic System 829
Electrical 829
Drive System 830
Capacities 830
Tires 830
TORQUE SPECIFICATIONS FOR BOLTS 831
Torque For General SAE Bolts 831
Torque For General Metric Bolts 832
HYDRAULIC CONNECTION SPECIFICATIONS 833
O-ring Face Seal Connection 833
Straight Thread O-ring Fitting 834
Tubelines And Hoses 834
Flare Fitting 835
Port Seal Fitting 836
HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS 837
Specifications 837
CONVERSIONS 839
Decimal And Millimeter Equivalents 839
U S To Metric Conversion Chart 839

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  • This is the SAME exact manual used by your dealers to fix your vehicle.
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