Bobcat S160 Skid-Steer Loader Operation & Maintenance Manual 6986981 (3-08) – PDF DOWNLOAD

Description

Bobcat S160 Skid-Steer Loader Operation & Maintenance Manual 6986981 (3-08) – PDF DOWNLOAD

FILE DETAILS:

Bobcat S160 Skid-Steer Loader Operation & Maintenance Manual 6986981 (3-08) – PDF DOWNLOAD

Language : English
Pages : 172
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S160 Skid-Steer Loader Operation & Maintenance Manual 6986981 (3-08) – PDF DOWNLOAD

S/N 529960001 & Above
S/N 530060001 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S160 Skid-Steer Loader Operation & Maintenance Manual 6986981 (3-08) – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMANY IS IS0 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
LOADER IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options And Accessories 12
Buckets Available 13
Attachments 13
High-Flow Attachments 13
Special Applications Kit 14
Special Applications Kit Inspection And Maintenance 14
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrestor Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
MACHINE SIGNS (DECALS) 22
PUBLICATIONS AND TRAINING RESOURCES 24
OPERATING INSTRUCTIONS 25
INSTRUMENT PANEL IDENTIFICATION 29
Cab Light 29
Left Panel 30
Display Screen 32
Standard Key Panel 32
Deluxe Instrumentation Panel 33
Side Panel 34
Front Panel 34
SEAT BAR RESTRAINT SYSTEM 35
Operation 35
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 36
Operation 36
LIFT ARM BYPASS CONTROL 37
Operation 37
PARKING BRAKE 37
Operation 37
TRACTION LOCK OVERRIDE 37
Operation 37
BACK-UP ALARM SYSTEM 38
Operation 38
ENGINE SPEED CONTROL 38
Operation 38
DRIVING AND STEERING THE LOADER 39
Available Control Configurations 39
Operation (Standard And ACS) 39
Operation (SJC) in ‘ISO’ Control Pattern 40
Operation (SJC) in ‘H’ Control Pattern 41
STOPPING THE LOADER 41
Using The Control Levers Or Joysticks 41
TWO-SPEED CONTROL 42
Description 42
Operation (Standard And ACS) (If Equipped) 42
Operation (SJC) (If Equipped) 42
SPEED MANAGEMENT 43
Operation 43
STEERING DRIFT COMPENSATION 44
Description 44
Operation 44
HYDRAULIC CONTROLS 46
Description 46
Standard Controls (Also ACS In FOOT Pedal Mode) 46
Advanced Control System (ACS) In HAND Control Mode 47
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 47
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 48
Hydraulic Bucket Positioning 48
FRONT Auxiliary Hydraulics Operation 49
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 50
REAR Auxiliary Hydraulics Operation 50
Secondary Front Auxiliary Hydraulics Operation 51
High-Flow Hydraulics Operation 52
Quick Couplers 52
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 53
ATTACHMENT CONTROL DEVICE (ACD) 54
Description 54
DAILY INSPECTION 55
Daily Inspection And Maintenance 56
PRE-STARTING PROCEDURE 57
Entering The Loader 57
Operation & Maintenance Manual And Operator’s Handbook Locations 57
Seat Adjustment 58
Seat Belt Adjustment 59
Seat Bar 59
STARTING THE ENGINE 60
Standard Key Panel 60
Deluxe Instrumentation Panel 62
Cold Temperature Starting 64
Warming The Hydraulic / Hydrostatic System 65
MONITORING THE DISPLAY PANELS 66
Left Panel 66
Warning And Shutdown 66
STOPPING THE ENGINE AND LEAVING THE LOADER 67
Procedure 67
Emergency Exit 68
ATTACHMENTS 69
Choosing The Correct Bucket 69
Pallet Forks 69
Installing And Removing The Attachment (Hand Lever Bob-Tach) 70
Installing And Removing The Attachment (Power Bob-Tach) 72
OPERATING PROCEDURE 75
Inspect The Work Area 75
Operating With A Full Bucket 75
Operating With An Empty Bucket 76
Filling And Emptying The Bucket (Foot Pedals) 77
Leveling The Ground Using Float (Foot Pedals) 78
Digging And Filling A Hole (Foot Pedals) 78
Filling And Emptying The Bucket (ACS – Handles, SJC – ‘H’ Pattern) 79
Leveling The Ground Using Float (ACS – Handles, SJC – ‘H’ Pattern) 80
Digging And Filling A Hole (ACS – Handles, SJC – ‘H’ Pattern) 81
Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern) 82
Leveling The Ground Using Float (SJC – ‘ISO’ Pattern) 83
Digging And Filling A Hole (SJC – ‘ISO’ Pattern) 83
TOWING THE LOADER 84
Procedure 84
LIFTING THE LOADER 85
Single Point Lift 85
Four Point Lift 85
TRANSPORTING THE LOADER ON A TRAILER 86
Loading And Unloading 86
Fastening 86
PREVENTIVE MAINTENANCE 87
MAINTENANCE SAFETY 91
SERVICE SCHEDULE 93
Chart 93
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 94
Inspecting The BICS (Engine STOPPED – Key ON) 94
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 94
Inspecting The Seat Bar Sensor (Engine RUNNING) 94
Inspecting The Traction Lock (Engine RUNNING) 94
Inspecting The Lift Arm Bypass Control 94
Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC) 94
SEAT BAR RESTRAINT SYSTEM 95
Description 95
Inspecting 95
Maintaining 95
SEAT BELT 96
Inspection And Maintenance 96
LIFT ARM SUPPORT DEVICE 97
Installing 97
Removing 98
BACK-UP ALARM SYSTEM 99
Description 99
Inspecting 99
Adjusting Switch Position 99
OPERATOR CAB 100
Description 100
Raising 100
Lowering 101
Cab Door Sensor 102
REAR DOOR 103
Opening And Closing 103
Adjusting 103
REAR GRILL 103
Removing 103
Installing 103
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 104
Cleaning And Maintenance 104
Filters 104
Evaporator / Heater Coil 104
Condenser 104
Air Conditioning Lubrication 104
Troubleshooting 104
AIR CLEANER SERVICE 105
Replacing Filter Elements 105
FUEL SYSTEM 107
Fuel Specifications 107
Biodiesel Blend Fuel 107
Filling The Fuel Tank 108
Fuel Filter 109
Removing Air From The Fuel System 109
ENGINE LUBRICATION SYSTEM 110
Checking And Adding Engine Oil 110
Engine Oil Chart 110
Removing And Replacing Oil And Filter 110
ENGINE COOLING SYSTEM 111
Cleaning 111
Removing And Replacing Coolant 112
Checking Level 112
ELECTRICAL SYSTEM 113
Description 113
Fuse And Relay Location / Identification 113
Battery Maintenance 114
Using A Booster Battery (Jump Starting) 115
Removing And Installing Battery 116
HYDRAULIC / HYDROSTATIC SYSTEM 117
Checking And Adding Fluid 117
Hydraulic / Hydrostatic Fluid Chart 117
Removing And Replacing Hydraulic Fluid 117
Removing And Replacing Hydraulic / Hydrostatic Filter 118
Removing And Replacing Hydraulic Case Drain Filters (Single Speed Loaders) 118
Removing And Replacing Hydraulic Case Drain Filters (Two-Speed Loaders) 119
Removing And Replacing Hydraulic Charge Filter 121
Breather Cap 122
SPARK ARRESTOR MUFFLER 123
Cleaning Procedure 123
TIRE MAINTENANCE 124
Wheel Nuts 124
Rotating 124
Mounting 124
FINAL DRIVE TRANSMISSION (CHAINCASE) 125
Checking And Adding Oil 125
Removing And Replacing Oil 125
ALTERNATOR BELT 126
Belt Adjustment 126
Belt Replacement 126
AIR CONDITIONING BELT 126
Belt Adjustment 126
Belt Replacement 126
DRIVE BELT 127
Belt Adjustment 127
Belt Replacement 127
LUBRICATING THE LOADER 128
Lubrication Locations 128
PIVOT PINS 129
Inspection And Maintenance 129
BOB-TACH (HAND LEVER) 130
Inspection And Maintenance 130
BOB-TACH (POWER) 131
Inspection And Maintenance 131
LOADER STORAGE AND RETURN TO SERVICE 132
Storage 132
Return To Service 132
SYSTEM SETUP & ANALYSIS 133
DIAGNOSTIC SERVICE CODES 135
Viewing Service Codes (Standard Key Panel) 135
Viewing Service Codes (Deluxe Instrumentation Panel) 135
Service Codes List 136
CONTROL PANEL SETUP 140
Right Panel Setup (Deluxe Instrumentation Panel) 140
Attachment Control Information (Deluxe Instrumentation Panel) 141
PASSWORD SETUP 142
Password Description 142
Changing The Owner Password 142
Changing The User Passwords 143
Password Lockout Feature 143
MAINTENANCE CLOCK 144
Description 144
Setup 144
Reset 144
MACHINE SIGN TRANSLATIONS 145
SERVICE SCHEDULE (6734534) 147
DANGER (6702301) 150
WARNING (6577754) 150
DANGER (6702302) 150
DANGER (6717343) 150
IMPORTANT (6560573) 151
WARNING (6579528) 151
WARNING (6728539) 152
WARNING (6718706) 153
WARNING (6710358) 153
DANGER (6809511) 153
WARNING (6733996) 154
WARNING (6725370) 154
WARNING (6737189) 154
WARNING (6737248) 154
LIFT ARM SUPPORT DEVICE (6706558) 155
warning (7131518) 156
warning (7131519) 158
WARNING (6726423) 160
WARNING (6704786) 160
SPECIFICATIONS 161
(S160) LOADER SPECIFICATIONS 163
Machine Dimensions 163
Performance 164
Engine 164
Controls 164
Drive System 165
Hydraulic System 165
Electrical 166
Capacities 166
Tires 166
WARRANTY 167
ALPHABETICAL INDEX 171

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