Bobcat S160 Turbo S160 Turbo High Flow Operation & Maintenance Manual 6902505 – PDF DOWNLOAD

Description

Bobcat S160 Turbo S160 Turbo High Flow Operation & Maintenance Manual 6902505 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S160 Turbo S160 Turbo High Flow Operation & Maintenance Manual 6902505 – PDF DOWNLOAD

Language : English
Pages : 130
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S160 Turbo S160 Turbo High Flow Operation & Maintenance Manual 6902505 – PDF DOWNLOAD

S/N 524011001 & Above
S/N 524111001 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S160 Turbo S160 Turbo High Flow Operation & Maintenance Manual 6902505 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
MOTOR OIL 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
MACHINE IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options and Accessories 12
Buckets Available 13
Attachments 13
SAFETY 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Fire Prevention 19
MACHINE SIGNS (DECALS) 20
OPERATING INSTRUCTIONS 23
INSTRUMENT PANEL IDENTIFICATION 25
Left Panel 25
Right Panel (Standard – With Key Switch) 26
Right Panel (Deluxe – With Keyless Start) 27
Option And Field Accessory Panels (If Equipped) 29
Cab Light 30
LIFT ARM BY-PASS CONTROL 30
Operation 30
TRACTION LOCK OVERRIDE 30
Operation 30
ENGINE SPEED CONTROL 31
Operation 31
PARKING BRAKE 31
Operation 31
DRIVING AND STEERING THE LOADER 32
Available Controls Configurations 32
Operation (Standard and ACS) 32
STOPPING THE BOBCAT LOADER 32
Using The Steering Levers 32
SEAT BAR RESTRAINT SYSTEM 33
Operation 33
HYDRAULIC CONTROLS 34
Operation 34
Standard Controls (Also ACS in Foot Pedal Mode) 34
Advanced Control System (ACS) in HAND Control Mode 35
Quick Couplers 36
Releasing Hydraulic Pressure (Loader and Attachment) 36
Auxiliary Hydraulics Button – VARIABLE FLOW 36
Auxiliary Hydraulics Button – MAXIMUM FLOW ONLY 37
Auxiliary Hydraulics Button – DISENGAGE 37
FRONT Auxiliary Hydraulics Operation – VARIABLE FLOW 37
FRONT Auxiliary Hydraulics Operation – MAXIMUM FLOW 37
FRONT Auxiliary Hydraulics Operation – CONTINUOUS FLOW 37
REAR Auxiliary Hydraulics Operation (If Equipped) 38
High-Flow Hydraulics Operation (If Equipped) 38
Attachment Control Device (ACD) (If Equipped) 39
Bucket Position Valve Operation (If Equipped) 39
DAILY INSPECTION 40
Daily Inspection and Maintenance 40
PRE-STARTING PROCEDURES 41
Before Starting The Engine 41
STARTING THE ENGINE (STANDARD PANEL, KEY SWITCH) 43
Procedure 43
STARING THE ENGINE (DELUXE PANEL, KEYLESS START) 45
Procedure 45
Cold Temperature Starting 46
WARMING THE HYDRAULIC/HYDROSTATIC SYSTEM 46
Procedure 46
STOPPING THE ENGINE 47
Procedure 47
MONITORING THE DISPLAY PANEL 48
Standard Panel 48
Deluxe Panel 48
WARNING and SHUTDOWN 48
ATTACHMENTS AND BUCKETS 49
Choosing The Correct Bucket 49
Pallet Forks 50
Hand Lever Bob-Tach – Installing The Bucket Or Attachment 50
Hand Lever Bob-Tach – Removing The Bucket Or Attachment 52
Power Bob-Tach – Installing The Bucket Or Attachment 53
Power Bob-Tach – Removing The Bucket Or Attachment 54
OPERATING PROCEDURE 55
Operating With A Full Bucket 55
Operating With An Empty Bucket 56
Foot Pedal Machines 57
Hand Control Machines (Includes ACS) 59
PARKING THE BOBCAT LOADER 61
Procedure 61
TRANSPORTING THE BOBCAT LOADER 62
Loading Onto Transport Vehicle 62
Fastening To Transport Vehicle 62
TOWING THE LOADER 63
Towing Procedure 63
PREVENTIVE MAINTENANCE 65
MAINTENANCE SAFETY 67
SERVICE SCHEDULE 69
Chart 69
LIFT ARM SUPPORT DEVICE 70
Engaging The Lift Arm Support Device 70
Disengaging The Lift Arm Support Device 71
OPERATOR CAB 72
Raising The Operator Cab 72
Lowering The Operator Cab 73
Cab Door Sensor 73
Emergency Exit 74
SEAT BELT 75
Inspection and Maintenance 75
SEAT BAR RESTRAINT SYSTEM 76
Inspecting The Seat Bar 76
Maintaining The Seat Bar 76
BOCAT INTERLOCK CONTROL SYSTEM (BICS) 77
Inspecting The BICS Controller (Engine Stopped – Key ON) 77
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 77
Inspecting The Seat Bar Sensor (Engine RUNNING) 77
Inspecting The Traction Lock (Engine RUNNING) 77
Inspecting The Lift Arm By-Pass Control 77
Inspecting Deactivation Of Lift And Tilt Functions (ACS) 77
REAR DOOR 78
Opening And Closing The Rear Door 78
Adjusting The Rear Door Latch 78
REAR GRILL 79
Removing 79
Installing 79
HEATING SYSTEM 79
Cleaning And Maintenance 79
AIR CLEANER SERVICE 80
Replacing Filter Elements 80
FUEL SYSTEM 81
Fuel Specifications 81
Filling The Fuel Tank 81
Fuel Filter 82
Removing Air From The Fuel System 82
ENGINE LUBRICATION SYSTEM 83
Checking Engine Oil 83
Replacing The Oil And Filter 83
ENGINE COOLING SYSTEM 84
Cleaning The Cooling System 84
Checking Coolant Level And Adding Coolant 84
Replacing The Coolant 85
ALTERNATOR BELT 86
Adjusting The Alternator Belt 86
ELECTRICAL SYSTEM 86
Description 86
Cleaning Battery and Terminals 86
Fuse Location 87
Using A Booster Battery (Jump Starting) 88
Removing And Installing The Battery 89
HYDRAULIC / HYDROSTATIC SYSTEM 90
Checking And Adding Fluid 90
Replacing Hydraulic/Hydrostatic Filter 90
Replacing Hydraulic Fluid and Case Drain Filters 91
Hydraulic Breather 92
TIRE MAINTENANCE 93
Wheel Nuts 93
Rotating 93
Mounting 93
FINAL DRIVE TRANSMISSION (CHAINCASE) 94
Checking And Adding Oil 94
Removing Oil From The Chaincase 94
FAN GEARBOX 95
Checking And Maintaining 95
DRIVE BELT 95
Adjusting The Drive Belt 95
Replacing The Drive Belt 95
SPARK ARRESTOR MUFFLER 96
LUBRICATING THE BOBCAT LOADER 97
Lubrication Locations 97
PIVOT PINS 98
Inspection And Maintenance 98
BOB-TACH (HAND LEVER) 99
Inspection And Maintenance 99
BOB-TACH (POWER) (OPTIONAL) 100
Inspection And Maintenance 100
SYSTEM SETUP & ANALYSIS 101
BICS SYSTEM 103
Troubleshooting Guide 103
DIAGNOSTICS SERVICE CODES 104
Display 104
Number Codes List 105
DELUXE INSTRUMENT PANEL SETUP 109
Deluxe Panel Upgrade 109
Deluxe Panel Setup 110
Passwords (Deluxe) 110
SHUTDOWN FEATURE 112
SERVICE CLOCK RESET 112
MACHINE SIGN TRANSLATIONS 113
SERVICE SCHEDULE (6734534) 115
WARNING (6728539) 116
DANGER – ACS (6715944) 117
WARNING (6732696) 117
DANGER (6579509) 118
DANGER (6579639) 118
DANGER (6717343) 119
IMPORTANT (6560573) 119
WARNING (6577754) 119
WARNING (6579528) 119
SPECIFICATIONS 121
LOADER SPECIFICATIONS (S160) 123
Machine Dimensions 123
Performance 124
Controls 124
Engine 124
Hydraulic System 125
Electrical 125
Drive System 126
Capacities 126
Tires 126
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS 127
WARRANTY 129

Customer Support: [email protected]

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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