Bobcat S160 Turbo S160 Turbo High Flow Operation & Maintenance Manual 6902686 – PDF DOWNLOAD

Description

Bobcat S160 Turbo S160 Turbo High Flow Operation & Maintenance Manual 6902686 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S160 Turbo S160 Turbo High Flow Operation & Maintenance Manual 6902686 – PDF DOWNLOAD

Language : English
Pages : 146
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S160 Turbo S160 Turbo High Flow Operation & Maintenance Manual 6902686 – PDF DOWNLOAD

S/N 526711001 & Above
S/N 526611001 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S160 Turbo S160 Turbo High Flow Operation & Maintenance Manual 6902686 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
MOTOR OIL 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
MACHINE IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options and Accessories 12
Buckets Available 13
Attachments 13
SAFETY 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Fire Prevention 19
MACHINE SIGNS (DECALS) 20
OPERATING INSTRUCTIONS 23
INSTRUMENT PANEL IDENTIFICATION 27
Left Panel 27
Right Panel (Standard – With Key Switch) 28
Right Panel (Deluxe – With Keyless Start) 29
Option And Field Accessory Panels (If Equipped) 31
Cab Light 32
LIFT ARM BY-PASS CONTROL 32
Operation 32
TRACTION LOCK OVERRIDE 32
Operation 32
ENGINE SPEED CONTROL 33
Operation 33
PARKING BRAKE 33
Operation 33
DRIVING AND STEERING THE LOADER 34
Available Controls Configurations 34
Operation (Standard and ACS) 34
Operation (SJC in ‘H’ Control Pattern) 35
Operation (SJC in ‘ISO’ Control Pattern) 36
STOPPING THE BOBCAT LOADER 37
Using The Steering Levers Or Joysticks 37
SEAT BAR RESTRAINT SYSTEM 37
Operation 37
HYDRAULIC CONTROLS 38
Operation 38
Standard Controls (Also ACS in Foot Pedal Mode) 38
Advanced Control System (ACS) in HAND Control Mode 39
Selectable Joystick Control (SJC) – ‘H’ Control Pattern 40
Selectable Joystick Control (SJC) – ‘ISO’ Control Pattern 40
Quick Couplers 41
Releasing Hydraulic Pressure (Loader and Attachment) 41
Auxiliary Hydraulics Button – VARIABLE FLOW 41
Auxiliary Hydraulics Button – MAXIMUM FLOW ONLY 42
Auxiliary Hydraulics Button – DISENGAGE 42
FRONT Auxiliary Hydraulics Operation – VARIABLE FLOW 42
FRONT Auxiliary Hydraulics Operation – MAXIMUM FLOW 42
FRONT Auxiliary Hydraulics Operation – CONTINUOUS FLOW 42
REAR Auxiliary Hydraulics Operation (If Equipped) 43
High-Flow Hydraulics Operation (If Equipped) 43
Attachment Control Device (ACD) (If Equipped) 44
Secondary Front Auxiliary Hydraulics (If Equipped) 44
Bucket Position Valve Operation (If Equipped) 45
DAILY INSPECTION 46
Daily Inspection and Maintenance 46
PRE-STARTING PROCEDURES 47
Before Starting The Engine 47
STARTING THE ENGINE (STANDARD PANEL, KEY SWITCH) 49
Procedure 49
STARTING THE ENGINE (DELUXE PANEL, KEYLESS START) 51
Procedure 51
Cold Temperature Starting 52
WARMING THE HYDRAULIC/HYDROSTATIC SYSTEM 53
Procedure 53
STOPPING THE ENGINE 53
Procedure 53
MONITORING THE DISPLAY PANEL 54
Standard Panel 54
Deluxe Panel 54
WARNING and SHUTDOWN 54
ATTACHMENTS AND BUCKETS 55
Choosing The Correct Bucket 55
Pallet Forks 56
Hand Lever Bob-Tach – Installing The Bucket Or Attachment 56
Hand Lever Bob-Tach – Removing The Bucket Or Attachment 58
Power Bob-Tach – Installing The Bucket Or Attachment 59
Power Bob-Tach – Removing The Bucket Or Attachment 60
OPERATING PROCEDURE 61
Operating With A Full Bucket 61
Operating With An Empty Bucket 62
Foot Pedal Machines 63
Hand Control Machines (Includes ACS and SJC with H-Pattern Selected) 65
Selectable Joystick Control (SJC) with ‘ISO’ Pattern Selected 67
PARKING THE BOBCAT LOADER 69
Procedure 69
TRANSPORTING THE BOBCAT LOADER 70
Loading Onto Transport Vehicle 70
Fastening To Transport Vehicle 70
TOWING THE LOADER 71
Towing Procedure 71
LIFTING THE LOADER 72
Single Point Lift 72
Four Point Lift 72
PREVENTIVE MAINTENANCE 73
MAINTENANCE SAFETY 77
SERVICE SCHEDULE 79
Chart 79
LIFT ARM SUPPORT DEVICE 80
Engaging The Lift Arm Support Device 80
Disengaging The Lift Arm Support Device 81
OPERATOR CAB 82
Raising The Operator Cab 82
Lowering The Operator Cab 83
Cab Door Sensor 83
Emergency Exit 84
SEAT BELT 85
Inspection and Maintenance 85
SEAT BAR RESTRAINT SYSTEM 86
Inspecting The Seat Bar 86
Maintaining The Seat Bar 86
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 87
Inspecting The BICS Controller (Engine Stopped – Key ON) 87
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 87
Inspecting The Seat Bar Sensor (Engine RUNNING) 87
Inspecting The Traction Lock (Engine RUNNING) 87
Inspecting The Lift Arm By-Pass Control 87
Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC) 87
REAR DOOR 88
Opening And Closing The Rear Door 88
Adjusting The Rear Door Latch 88
REAR GRILL 89
Removing 89
Installing 89
HEATING SYSTEM 89
Cleaning And Maintenance 89
AIR CLEANER SERVICE 90
Replacing Filter Elements 90
FUEL SYSTEM 91
Fuel Specifications 91
Filling The Fuel Tank 91
Fuel Filter 92
Removing Air From The Fuel System 92
ENGINE LUBRICATION SYSTEM 93
Checking Engine Oil 93
Replacing The Oil And Filter 93
ENGINE COOLING SYSTEM 94
Cleaning The Cooling System 94
Checking Coolant Level And Adding Coolant 94
Replacing The Coolant 95
ALTERNATOR BELT 96
Adjusting The Alternator Belt 96
ELECTRICAL SYSTEM 96
Description 96
Cleaning Battery and Terminals 96
Fuse Location 97
Using A Booster Battery (Jump Starting) 98
Removing And Installing The Battery 99
HYDRAULIC / HYDROSTATIC SYSTEM 100
Checking And Adding Fluid 100
Replacing Hydraulic/Hydrostatic Filter 100
Replacing Hydraulic Fluid and Case Drain Filters 101
Hydraulic Breather 102
TIRE MAINTENANCE 103
Wheel Nuts 103
Rotating 103
Mounting 103
FINAL DRIVE TRANSMISSION (CHAINCASE) 104
Checking And Adding Oil 104
Removing Oil From The Chaincase 104
FAN GEARBOX 105
Checking And Maintaining 105
DRIVE BELT 106
Adjusting The Drive Belt 106
Replacing The Drive Belt 106
SPARK ARRESTOR MUFFLER 107
LUBRICATING THE BOBCAT LOADER 108
Lubrication Locations 108
PIVOT PINS 109
Inspection And Maintenance 109
BOB-TACH (HAND LEVER) 110
Inspection And Maintenance 110
BOB-TACH (POWER) (OPTIONAL) 111
Inspection And Maintenance 111
SYSTEM SETUP & ANALYSIS 113
BICS SYSTEM 115
Troubleshooting Guide 115
DIAGNOSTICS SERVICE CODES 116
Display 116
Number Codes List 117
DELUXE INSTRUMENT PANEL SETUP 121
Deluxe Panel Upgrade 121
Deluxe Panel Setup 122
Passwords (Deluxe) 122
Viewing Service Codes 124
SHUTDOWN FEATURE 125
SERVICE CLOCK RESET 125
MACHINE SIGN TRANSLATIONS 127
SERVICE SCHEDULE (6734534) 129
WARNING (6728539) 130
WARNING (6727926) 131
WARNING (6715944) 132
WARNING (6710358) 132
DANGER (6702301) 133
DANGER (6702302) 133
WARNING (6717343) 133
WARNING (6577754) 134
IMPORTANT (6560573) 134
WARNING (6725370) 134
WARNING (6579528) 135
LIFT ARM SUPPORT DEVICE (6706558) 135
WARNING (6737189) 136
WARNING (6733996) 136
SPECIFICATIONS 137
LOADER SPECIFICATIONS (S160) 139
Machine Dimensions 139
Performance 140
Controls 140
Engine 140
Hydraulic System 141
Electrical 141
Drive System 142
Capacities 142
Tires 142
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS 143
WARRANTY 145

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