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Bobcat S175 Skid-Steer Loader Service Manual SN A3L511001 – A3L519999 – PDF DOWNLOAD

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Bobcat S175 Skid-Steer Loader Service Manual SN A3L511001 – A3L519999 – PDF DOWNLOAD

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Description

Bobcat S175 Skid-Steer Loader Service Manual SN A3L511001 – A3L519999 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S175 Skid-Steer Loader Service Manual SN A3L511001 – A3L519999 – PDF DOWNLOAD

Language : English
Pages : 875
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S175 Skid-Steer Loader Service Manual SN A3L511001 – A3L519999 – PDF DOWNLOAD

FOREWORD:

This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

A general inspection of the following items must be made after the loader has had service or repair:

1. Check that the ROPS / FOPS (Including side screens) is in good condition and is not modified.
2. Check that ROPS mounting hardware is tightened and is Bobcat approved.
3. The seat belt must be correctly installed, functional and in good condition.
4. The seat bar must be correctly adjusted, clean and lubricated.
5. Check lift arm support device, replace if damaged.
6. Machine signs (decals) must be legible and in the correct location.
7. Steering levers, hand controls and foot pedals must return to neutral (as applicable).
8. Check for correct function of the work lights.
9. The parking brake must function correctly.
10. Enclosure door latches must open and close freely.
11. Bob-Tach® attachment mounting system wedges and linkages must function correctly and be in good condition.
12. Safety treads must be in good condition.
13. Check for correct function of indicator lamps.
14. Check all machine fluid levels.
15. Inspect for fuel, oil or hydraulic fluid leaks.
SAFETY INSTRUCTIONS:
The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment contains operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook fastened to the operator cab. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shoptype service and repair work.

TABLE OF CONTENTS:

Bobcat S175 Skid-Steer Loader Service Manual SN A3L511001 – A3L519999 – PDF DOWNLOAD

MAINTENANCE SAFETY 3
ALPHABETICAL INDEX 5
CONTENTS 7
FOREWORD 8
SAFETY INSTRUCTIONS 11
FIRE PREVENTION 13
Maintenance 13
Operation 13
Electrical 13
Hydraulic System 13
Fueling 13
Starting 13
Spark Arrestor Exhaust System 13
Welding And Grinding 14
Fire Extinguishers 14
SERIAL NUMBER LOCATIONS 15
Loader Serial Number 15
Engine Serial Number 15
DELIVERY REPORT 16
LOADER IDENTIFICATION 17
SAFETY AND MAINTENANCE 19
LIFTING AND BLOCKING THE LOADER 23
Procedure 23
LIFT ARM SUPPORT DEVICE 25
Installing 25
Removing 26
OPERATOR CAB 27
Description 27
Raising 28
Lowering 29
Cab Door Sensor 30
Special Applications Kit 30
Special Applications Kit Inspection And Maintenance 30
TRANSPORTING LOADER ON A TRAILER 31
Loading And Unloading 31
Fastening 31
TOWING THE LOADER 33
Procedure 33
REMOTE START TOOL KIT-MEL1563 35
Remote Start Tool – MEL1563 35
Service Tool Harness Control – MEL1565 36
Service Tool Harness Communicator – MEL1566 37
Remote Start Procedure 38
REMOTE START TOOL (SERVICE TOOL) KIT – 6689779 41
Description 41
Remote Start Tool (Service Tool) – 6689778 42
Loader Service Tool Harness – 6689747 43
Computer Service Tool Harness – 6689746 44
Remote Start Procedure 45
SERVICE SCHEDULE 49
Chart 49
AIR CLEANER SERVICE 51
Replacing Filter Elements 51
ENGINE COOLING SYSTEM 53
Cleaning 53
Checking Level 54
Removing And Replacing Coolant 54
FUEL SYSTEM 55
Fuel Specifications 55
Biodiesel Blend Fuel 55
Filling the Fuel Tank 56
Fuel Filter 57
Removing Air From The Fuel System 57
ENGINE LUBRICATION SYSTEM 59
Checking And Adding Engine Oil 59
Engine Oil Chart 59
Removing And Replacing Oil And Filter 60
HYDRAULIC / HYDROSTATIC SYSTEM 61
Checking And Adding Fluid 61
Hydraulic / Hydrostatic Fluid Chart 61
Removing And Replacing Hydraulic Fluid 62
Removing And Replacing Hydraulic / Hydrostatic Filter 62
Removing And Replacing Hydraulic Case Drain Filters (Single Speed Loaders) 63
Removing And Replacing Hydraulic Case Drain Filters (Two-Speed Loaders) 64
Removing And Replacing Hydraulic Charge Filter 66
Breather Cap 67
FINAL DRIVE TRANSMISSION (CHAINCASE) 69
Checking And Adding Oil 69
Removing And Replacing Oil 69
BOB-TACH (HAND LEVER) 71
Inspection And Maintenance 71
BOB-TACH (POWER) 73
Inspection And Maintenance 73
LUBRICATING THE LOADER 75
Lubrication Locations 75
TIRE MAINTENANCE 77
Wheel Nuts 77
Rotating 77
Mounting 77
SPARK ARRESTOR MUFFLER 79
Cleaning Procedure 79
PIVOT PINS 81
Inspection And Maintenance 81
LOADER STORAGE AND RETURN TO SERVICE 83
Storage 83
Return to Service 83
STOPPING THE ENGINE AND LEAVING THE LOADER 85
Procedure 85
Emergency Exit 86
HYDRAULIC SYSTEM 87
HYDRAULIC / HYDROSTATIC SCHEMATICS 91
HYDRAULIC SYSTEM INFORMATION 107
Glossary Of Hydraulic / Hydrostatic Symbols 107
Troubleshooting 111
CYLINDER (LIFT) 113
Testing 113
Removal And Installation 114
Parts Identification 117
Disassembly and Assembly 118
CYLINDER (TILT) 121
Testing 121
Removal And Installation 122
Base End Pivot Pin Removal And Installation 123
Rod End Pivot Pin Bushing And Seal Removal And Installation 124
Parts Identification 125
Disassembly And Assembly 126
CYLINDER (BOB-TACH) 129
Testing 129
Removal And Installation 130
Parts Identification 131
Disassembly and Assembly 132
MAIN RELIEF VALVE 135
Description 135
Testing 135
Adjusting 137
Removal and Installation 138
HYDRAULIC CONTROL VALVE (STANDARD) 139
Description 139
Removal And Installation 139
Identification Chart 144
Mount Bracket Removal And Installation 145
Lift Load Check Valve Removal And Installation 145
Load Check Valve Removal And Installation (Tilt & Auxiliary) 146
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 147
Port Relief/Anti-Cavitation Valve Removal And Installation (Lift, Base End) 148
Port Relief/Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 148
Port Relief/Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 149
Port Relief Valve Removal And Installation 149
Plug Removal And Installation 150
Rubber Boot Removal And Installation 151
End Cap/Spool Lock Block Removal And Installation 152
Lift Spool And Detent Removal And Installation 153
Tilt Spool Removal And Installation 163
Auxiliary Spool Removal And Installation 165
Auxiliary Solenoid Removal And Installation 166
Solenoid Removal And Installation 167
Lock Valve Removal And Installation 169
Lift Arm Bypass Orifice Removal And Installation 171
Main Relief Valve Removal And Installation 171
Check Valve Removal And Installation 172
HYDRAULIC CONTROL VALVE (ACS) OR (SJC) 173
Description 173
Removal And Installation 173
Actuator Removal And Installation (Out of Loader) 178
Identification Chart 181
Mount Bracket Removal And Installation 182
Lift Load Check Valve Removal And Installation 182
Load Check Valve Removal And Installation (Tilt & Auxiliary) 183
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 184
Port Relief/Anti-Cavitation Valve Removal And Installation (Lift, Base End) 185
Port Relief/Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 185
Port Relief/Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 186
Port Relief Valve Removal And Installation 186
Plug Removal And Installation 187
End Cap Block Removal And Installation 188
Lift Spool And Detent Removal And Installation 189
Tilt Spool Removal And Installation 194
Auxiliary Spool Removal And Installation 196
Auxiliary Solenoid Removal And Installation 198
Solenoid Removal And Installation 199
Lock Valve Removal And Installation 200
Lift Arm Bypass Orifice Removal And Installation 202
Main Relief Valve Removal And Installation 203
Check Valve Removal And Installation 204
LIFT ARM BYPASS CONTROL VALVE 205
Description 205
Testing 205
Removal and Installation 205
Disassembly And Assembly 206
HYDRAULIC PUMP (STANDARD) 207
Description 207
Pump Test at Quick Couplers 207
Direct Pump Test (Standard Section) 208
Direct Pump Test (Charge Section) 210
Removal And Installation 212
Parts Identification 214
Disassembly And Assembly 215
Hydraulic Pump Start Up 223
HYDRAULIC PUMP (STANDARD) (HIGH FLOW) 225
Description 225
Pump Test at Quick Couplers 225
Direct Pump Test (Standard Section) 226
Direct Pump Test (Charge Section) 228
Direct Pump Test (High Flow Section) 230
Removal And Installation 232
Parts Identification 234
Disassembly And Assembly 235
Hydraulic Pump Start Up 247
HYDRAULIC PUMP (SJC) 249
Description 249
Pump Test at Quick Couplers 249
Direct Pump Test (Standard Section) 250
Direct Pump Test (Charge Section) 252
Removal And Installation 254
Parts Identification 256
Disassembly And Assembly 257
Hydraulic Pump Start Up 265
HYDRAULIC PUMP (SJC) (HIGH FLOW) 267
Description 267
Pump Test at Quick Couplers 267
Direct Pump Test (Standard Section) 268
Direct Pump Test (Charge Section) 270
Direct Pump Test (High Flow Section) 272
Removal And Installation 274
Parts Identification 276
Disassembly And Assembly 277
Hydraulic Pump Start Up 289
HYDRAULIC/HYDROSTATIC FILTERS 291
Description 291
Housing Removal And Installation 291
Charge Filter Housing Removal And Installation 293
HYDRAULIC FLUID RESERVOIR 295
Description 295
Removal And Installation 295
Hydraulic Fluid Screen 298
OIL COOLER 299
Description 299
Removal and Installation 299
BUCKET POSITION VALVE 301
Description 301
Solenoid Removal And Installation 301
Solenoid Testing 302
Removal And Installation 303
Disassembly And Assembly 304
REAR AUXILIARY DIVERTER VALVE 307
Description 307
Removal And Installation 307
Disassembly And Assembly 310
Solenoid Testing 316
POWER BOB-TACH BLOCK 317
Description 317
Removal And Installation 317
Disassembly And Assembly 319
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK 323
Description 323
Removal and Installation 323
Disassembly And Assembly 323
HIGH FLOW VALVE 325
Description 325
High Flow Relief Valve Testing 325
High Flow Relief Valve Adjustment 326
Solenoid Testing 327
Removal And Installation 328
Disassembly And Assembly 329
HYDROSTATIC SYSTEM 333
HYDROSTATIC SYSTEM INFORMATION 335
Troubleshooting 335
Description 336
HYDROSTATIC MOTOR 337
Description 337
Removal And Installation 337
Parts Identification 340
Disassembly and Assembly 341
HYDROSTATIC MOTOR (TWO-SPEED) 347
Description 347
Removal And Installation (Left Side) 348
Removal And Installation (Right Side) 351
Parts Identification 354
Disassembly 355
Assembly 365
HYDROSTATIC MOTOR CARRIER (SINGLE AND TWO-SPEED WITH MANUAL CONTROLS) 377
Description 377
Shaft Seal Removal And Installation 377
Removal And Installation 379
Parts Identification 381
Disassembly and Assembly 382
HYDROSTATIC MOTOR CARRIER (SINGLE AND TWO-SPEED WITH SJC CONTROLS) 387
Description 387
Shaft Seal Removal And Installation 387
Removal And Installation 389
Parts Identification 391
Disassembly and Assembly 392
CHARGE PRESSURE 397
Description 397
Testing 397
Sender Removal And Installation 399
Adjusting 400
HYDROSTATIC PUMP 403
Description 403
Replenishing/High Pressure Relief Valve 403
Removal And Installation 404
Hydrostatic Pump Start Up 405
Parts Identification (Left Half) 406
Parts Identification (Right Half) 407
Disassembly 408
Assembly 414
HYDROSTATIC PUMP (SJC) 421
Description 421
Hydraulic Controller Removal And Installation 422
Removal And Installation 424
Hydrostatic Pump Start Up 426
Parts Identification 427
High Pressure Relief and Bypass Valve 428
Charge Relief Valve 429
Disassembly and Assembly 430
Mechanical Neutral Adjustment 446
Hydraulic Controller Neutral Adjustment 449
DRIVE BELT 453
Description 453
Shield Removal And Installation 453
Adjusting 453
Belt Removal And Installation 455
Belt Tensioner Removal And Installation 456
Belt Tensioner Parts Identification 457
Belt Tensioner Disassembly 458
Belt Tensioner Assembly 459
TWO-SPEED VALVE 461
Description 461
Valve Removal And Installation 462
Valve Disassembly And Assembly 464
CASE DRAIN FILTER 467
Description 467
Disassembly And Assembly 467
DRIVE SYSTEM 469
BRAKE (SINGLE SPEED) 471
Description 471
Disc Removal And Installation 471
BRAKE (TWO-SPEED) 473
Description 473
Disc Removal And Installation 473
Disc Disassembly and Assembly 474
DRIVE COMPONENTS 475
Description 475
Axle Seal Removal And Installation 476
Axle Sprocket And Bearings Removal And Installation 478
Chain Removal And Installation 483
CHAINCASE 485
Description 485
Front Cover Removal And Installation 485
Center Cover Removal And Installation 486
Rear Cover Removal And Installation 487
MAIN FRAME 489
SEAT BAR 493
Description 493
Removal And Installation 493
Disassembly And Assembly 494
Compression Spring Disassembly And Assembly 496
OPERATOR CAB 497
Gas Cylinder Removal And Installation 497
Gas Cylinder Bracket Disassembly And Assembly 500
Removal And Installation 500
OPERATOR SEAT 503
Removal And Installation 503
Seat Belt Removal And Installation 503
OPERATOR SEAT (SUSPENSION) 505
Removal And Installation 505
Slide Rail Removal And Installation 506
Seat Belt Removal and Installation 506
Lower Cushion Removal And Installation 506
Back Cushion Removal And Installation 508
Shock Removal And Installation 508
3-Point Seat Belt Removal And Installation 509
BOB-TACH (HAND LEVER) 511
Description 511
Removal And Installation 511
Lever And Wedge Disassembly And Assembly 512
Pivot Pin Bushing And Seal Removal And Installation 514
BOB-TACH (POWER-OPTION) 515
Description 515
Removal And Installation 515
Lever And Wedge Disassembly And Assembly 517
Pivot Pin Bushing And Seal Removal And Installation 518
LIFT ARMS 519
Stabilizer Bar Removal And Installation 519
Link Removal And Installation 520
Removal And Installation 521
REAR GRILL 525
Removal And Installation 525
REAR DOOR 527
Removal And Installation 527
Striker Removal and Installation 528
Striker Disassembly and Assembly 528
Striker (Adjusting) 528
Latch Removal and Installation 529
FUEL TANK 531
Removal And Installation 531
Fuel Level Sender Removal And Installation 532
Fuel Fill Screen Removal And Installation 533
CONTROL PEDALS AND LINKAGES 535
Description 535
Pedal Removal And Installation 535
Linkage Removal And Installation 536
Pedal (Adjusting) 538
CONTROL PEDALS (ACS) 539
Description 539
Foot Sensor Removal And Installation 539
Foot Pedal Removal And Installation 540
Foot Pedal Linkage Disassembly And Assembly 541
CONTROL PANEL 543
Description 543
Removal and Installation 544
Shock Removal And Installation 547
Shaft Removal And Installation 547
Shaft Disassembly And Assembly 548
Linkage Removal And Installation 549
Pintle Arm Disassembly and Assembly 553
Linkage Neutral Adjustment 555
Linkage Travel Adjustment 559
CONTROL PANEL (SJC) 563
Description 563
Removal And Installation 563
CONTROL HANDLE/LEVER 565
Description 565
Lever Removal And Installation 565
Boot Removal And Installation 566
CONTROL HANDLE/LEVER (ACS) 567
Description 567
Handle Sensor Removal And Installation 567
Handle Removal and Installation 570
Handle Disassembly and Assembly 571
Lever Removal and Installation 571
Boot Removal And Installation 573
CONTROL HANDLE/LEVER (SJC) 575
Description 575
Joystick Testing 575
Joystick Removal And Installation 576
Joystick Mount Removal And Installation 577
ACCESS PANEL (INSIDE) 579
Removal And Installation (Left) 579
Removal And Installation (Right) 579
ACCESS PANEL (INSIDE) (SJC) 581
Removal And Installation (Left) 581
Removal And Installation (Right) 582
WINDOW (REAR) 585
Removal 585
Installation 585
WINDOW (TOP) 587
Removal And Installation 587
WINDOW (SIDE) 589
Removal And Installation 589
WINDOW (FRONT DOOR) 591
Removal (Standard Window) 591
Installation (Standard Window) 592
Removal And Installation (Special Applications Window) 594
ELECTRICAL SYSTEM & ANALYSIS 595
ELECTRICAL SCHEMATICS 599
ELECTRICAL SYSTEM INFORMATION 606
Glossary Of Electrical Symbols 606
Cab Harness Connectors 609
Mainframe Harness Connectors 610
Description 611
Troubleshooting 612
Fuse And Relay Location / Identification 613
Solenoid Testing 614
BATTERY 616
Removal And Installation 616
Servicing 617
Using A Booster Battery (Jump Starting) 617
ALTERNATOR 620
Belt Adjustment 620
Charging System Inspection 621
Alternator Voltage Testing 622
Low Voltage Testing 622
High Voltage Testing 623
Removal And Installation 624
Parts Identification 625
STARTER 626
Testing 626
Removal And Installation 627
Parts Identification 628
INSTRUMENT PANELS 630
Left Panel 630
Right Panel (Key Switch) 631
Right Panel (Keyless) 632
Side And Front Panels 634
Removal And Installation (Left And Right) 635
Bulb Removal And Installation (Left Only) 638
Key Switch Removal And Installation 639
Alarm Removal And Installation 640
Front Accessory Panel Removal And Installation 640
LIGHTS 642
Front Removal And Installation 642
Rear Removal And Installation 643
Cab Light Removal And Installation 643
BOBCAT CONTROLLER (MAIN) 644
Description 644
Connector Identification 645
Removal And Installation 647
BOBCAT CONTROLLER (ACS) 648
Description 648
Connector Identification 650
Removal and Installation 651
BOBCAT CONTROLLER (SJC) (DRIVE) 652
Description 652
Connector Identification 653
Removal and Installation 655
SPEED SENSORS (SJC) 658
Description 658
Testing 658
Removal and Installation 660
DIAGNOSTIC SERVICE CODES 662
Viewing Service Codes (Key Switch) 662
Viewing Service Codes (Keyless) 662
Service Codes List 663
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 670
Description 670
Inspecting The BICS Controller (Engine STOPPED – Key ON) 671
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 671
Inspecting The Seat Bar Sensor (Engine RUNNING) 671
Inspecting The Traction Lock (Engine RUNNING) 671
Inspecting The Lift Arm Bypass Control 671
Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC) 671
Troubleshooting 672
Troubleshooting Chart 673
SEAT BAR SENSOR 674
Description 674
Troubleshooting 674
Testing 675
Removal And Installation 676
Bobcat Interlock Control System (BICS) Circuit Test 678
TRACTION LOCK 680
Description 680
Troubleshooting 680
Removal And Installation 681
Inspecting 685
CONTROL SYSTEM (ACS) 686
Description 686
Troubleshooting Chart 687
Handle Sensor Connector Disassembly And Assembly 688
Switch Handle Removal 689
Switch Handle Installation 691
Actuator Connector Disassembly And Assembly 694
Handle Lock Solenoid Removal And Installation 695
Handle Lock Solenoid Disassembly And Assembly 695
Foot Sensor Disassembly And Assembly 696
Foot Lock Solenoid Removal And Installation 697
ELECTRICAL/HYDRAULIC CONTROLS 698
Identification Chart 698
ELECTRICAL/HYDRAULIC CONTROLS (SJC) 700
Identification Chart 700
SERVICE PC (LAPTOP COMPUTER) 704
Connecting Remote Start Tool 704
Connecting Remote Start Tool (Service Tool) 704
CALIBRATION 706
Description 706
Actuator Testing 706
Lift And Tilt Calibration (ACS) 708
Lift And Tilt Calibration (SJC) 710
Hydrostatic Pump Calibration (SJC) 712
STEERING DRIFT COMPENSATION 718
Description 718
Selecting And Adjusting 718
Exiting And Saving 719
FLYWHEEL RPM SENSOR 720
Description 720
Adjusting 720
CONTROL PANEL SETUP 722
Right Panel Setup (Keyless) 722
Attachment Control Information (Keyless) 723
PASSWORD SETUP (IF EQUIPPED WITH KEYLESS START) 724
Password Description 724
Changing The Owner And User Passwords 725
Password Lockout Feature 726
MAINTENANCE CLOCK 728
Description 728
Setup 729
Reset 733
BACK-UP ALARM SYSTEM 734
Description 734
Inspecting 734
Adjusting Switch Position 735
Troubleshooting (Standard and ACS) 736
Troubleshooting (Joystick) 737
Alarm Removal And Installation 738
Switch Removal And Installation 738
ENGINE SERVICE 740
ENGINE INFORMATION 742
Description 742
Specifications 743
Engine Torque Values 747
Troubleshooting 748
Engine Removal And Installation 750
Engine Mount Replacement 756
Compression – Checking 757
ENGINE SPEED CONTROL 758
Removal And Installation 758
ENGINE SPEED CONTROL (SJC) 760
Removal And Installation 760
Disassembly And Assembly 762
MUFFLER 764
Removal And Installation 764
AIR CLEANER 766
Housing Removal And Installation 766
ENGINE COOLING SYSTEM 768
Radiator Removal And Installation 768
Hydraulic Fan Description 770
Hydraulic Fan Disassembly And Assembly 770
Blower Housing Removal And Installation 771
Fan Removal And Installation 773
Hydraulic Fan Motor Removal And Installation 773
Water Pump Removal And Installation 774
Water Pump Disassembly And Assembly 774
Thermostat Housing Removal And Installation 775
Thermostat – Checking 776
LUBRICATION SYSTEM 778
Oil Pan Removal And Installation 778
Oil Pump Removal And Installation 778
Oil Pump Inspection 779
Engine Oil Pressure-Testing 780
FUEL SYSTEM 782
Fuel Shutoff Solenoid – Checking 782
Fuel Shutoff Solenoid – Removal And Installation 782
Fuel Injection Pump – Checking 783
Fuel Injection Pump Removal And Installation 784
Governor Disassembly And Assembly 787
Fuel Camshaft Removal And Installation 789
Fuel Injection Pump – Timing 789
Fuel Injector Removal And Installation 791
Fuel Injector Nozzle Pressure – Checking 792
Nozzle Spray Condition 793
Valve Seat Tightness 793
CYLINDER HEAD 794
Glow Plugs – Testing 794
Glow Plugs Removal And Installation 794
Valve Clearance Adjustment 795
Valve Timing – Checking 796
Cylinder Head Removal And Installation 797
Cylinder Head Disassembly and Assembly 800
Cylinder Head – Servicing 800
Cylinder Head Top Clearance 801
Valve Guide – Checking 801
Reconditioning The Valve And Valve Seat 802
Valve Spring 804
Valve Tappets 805
Rocker Arm And Shaft – Checking 805
CRANKSHAFT AND PISTONS 806
Piston And Connecting Rod Removal And Installation 806
Piston And Connecting Rod – Servicing 807
Cylinder Bore – Checking 810
Connecting Rod Alignment 810
Crankshaft Gear Removal And Installation 811
Crankshaft And Bearings Removal And Installation 811
Crankshaft And Bearings – Servicing 813
CAMSHAFT AND TIMING GEARS 818
Timing Gearcase Cover Removal And Installation 818
Timing Gears Backlash – Checking 820
Idler Gear And Camshaft Removal And Installation 821
Camshaft – Servicing 822
Idler Gear And Shaft Servicing 823
FLYWHEEL AND HOUSING 824
Flywheel Removal And Installation 824
Ring Gear Removal And Installation 824
Housing Removal And Installation 825
HEATER 828
HEATER SYSTEM 830
Description 830
REGULAR MAINTENANCE 832
Filters 832
Heater Coil 832
TROUBLESHOOTING 834
Blower Motor Does Not Operate 834
Blower Motor Operators Normally, But Air Flow Is Insufficient 834
Electrical System 835
Engine Coolant Bypassing The Heater Valve 839
Heater Valve Not Opening Or Closing 840
HEATER UNIT 842
Removal And Installation 842
HEATER COIL 844
Removal And Installation 844
BLOWER FAN 846
Removal And Installation 846
Disassembly And Assembly 847
Connector Identification 849
HEATER VALVE 850
Removal and Installation 850
Disassembly And Assembly 851
SPECIFICATIONS 852
S175 LOADER SPECIFICATIONS 854
Dimensions 854
Performance 855
Controls 855
Engine 855
Hydraulic System 856
Electrical 856
Drive System 857
Capacities 857
Tires 857
TORQUE SPECIFICATIONS FOR BOLTS 858
Torque For General SAE Bolts 858
Torque For General Metric Bolts 859
HYDRAULIC CONNECTION SPECIFICATIONS 860
O-ring Face Seal Connection 860
Straight Thread O-ring Fitting 861
Tubelines And Hoses 861
Flare Fitting 861
Port Seal Fitting 862
HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS 864
Specifications 864
CONVERSIONS 866
Decimal And Millimeter Equivalents 866
U S To Metric Conversion Chart 866
SERVICE MANUAL REVISION 868
Revision No: S175 – 1 868
Revision No: S175 – 2 870
Revision No: S175 – 3 872
Revision No: S175 – 4 874

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