Bobcat S205 Turbo S205 Turbo High Flow Loader Operation & Maintenance Manual 6902839 – PDF DOWNLOAD

Description

Bobcat S205 Turbo S205 Turbo High Flow Loader Operation & Maintenance Manual 6902839 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S205 Turbo S205 Turbo High Flow Loader Operation & Maintenance Manual 6902839 – PDF DOWNLOAD

Language : English
Pages : 148
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S205 Turbo S205 Turbo High Flow Loader Operation & Maintenance Manual 6902839 – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S205 Turbo S205 Turbo High Flow Loader Operation & Maintenance Manual 6902839 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
MOTOR OIL 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
MACHINE IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options and Accessories 12
Buckets Available 13
Attachments 13
SAFETY 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Fire Prevention 19
MACHINE SIGNS (DECALS) 20
OPERATING INSTRUCTIONS 23
INSTRUMENT PANEL IDENTIFICATION 25
Left Panel-Standard and Deluxe Instrument Panels 25
Right Panel (Standard – With Key Switch) 26
Right Panel (Deluxe – With Keyless Start) 27
Option And Field Accessory Panels (If Equipped) 29
Cab Light 30
LIFT ARM BY-PASS CONTROL 30
TRACTION LOCK OVERRIDE 30
Operation 30
ENGINE SPEED CONTROL 31
PARKING BRAKE 31
DRIVING AND STEERING THE LOADER 32
Available Controls Configurations 32
Operation (Standard and ACS) 32
Operation (SJC in ‘H’ Control Pattern) 33
Operation (SJC in ‘ISO’ Control Pattern) 34
STOPPING THE BOBCAT LOADER 35
Using The Steering Levers Or Joysticks 35
SEAT BAR RESTRAINT SYSTEM 35
Operation 35
HYDRAULIC CONTROLS 36
Standard Operation (Foot Pedal) 36
Standard Controls (Also ACS in Foot Pedal Mode) 36
Advanced Control System (ACS) in HAND Control Mode 37
Selectable Joystick Control (SJC) – ‘H’ Control Pattern 38
Selectable Joystick Control (SJC) – ‘ISO’ Control Pattern 38
Quick Couplers 39
Releasing Hydraulic Pressure (Loader and Attachment) 39
Auxiliary Hydraulics Button – VARIABLE FLOW 40
Auxiliary Hydraulics Button – MAXIMUM FLOW ONLY 40
Auxiliary Hydraulics Button – DISENGAGE 40
FRONT Auxiliary Hydraulics Operation – VARIABLE FLOW 40
FRONT Auxiliary Hydraulics Operation – MAXIMUM FLOW 40
FRONT Auxiliary Hydraulics Operation – CONTINUOUS FLOW 41
REAR Auxiliary Hydraulics Operation (If Equipped) 41
High-Flow Hydraulics Operation (If Equipped) 41
Attachment Control Device (ACD) (If Equipped) 42
Secondary Front Auxiliary Hydraulics (If Equipped) 42
Bucket Position Valve Operation (If Equipped) 43
DAILY INSPECTION 44
Daily Inspection and Maintenance: 44
PRE-STARTING PROCEDURE 45
Before Starting The Engine 45
STARTING THE ENGINE (STANDARD PANEL, KEY SWITCH) 47
Procedure 47
STARTING THE ENGINE (DELUXE PANEL, KEYLESS START) 49
Procedure 49
Cold Temperature Starting 50
WARMING THE HYDRAULIC/HYDROSTATIC SYSTEM 51
Procedure 51
STOPPING THE ENGINE 51
Procedure 51
MONITORING THE DISPLAY PANEL 52
Standard Panel 52
Deluxe Panel 52
WARNING and SHUTDOWN 52
ATTACHMENTS AND BUCKETS 53
Choosing The Correct Bucket 53
Pallet Forks 54
Hand Lever Bob-Tach – Installing The Bucket Or Attachment 54
Hand Lever Bob-Tach – Removing The Bucket Or Attachment 56
Power Bob-Tach – Installing The Bucket Or Attachment 57
Power Bob-Tach – Removing The Bucket Or Attachment 58
OPERATING PROCEDURE 59
Operating With A Full Bucket 59
Operating With An Empty Bucket 59
Foot Pedal Machines 60
Hand Control Machines (Includes ACS and SJC with H-Pattern Selected) 62
Selectable Joystick Control (SJC) with ‘ISO’ Pattern Selected 64
PARKING THE BOBCAT LOADER 66
Procedure 66
TOWING THE LOADER 66
Towing Procedure 66
TRANSPORTING THE BOBCAT LOADER 67
Loading Onto Transport Vehicle 67
Fastening To Transport Vehicle 67
LIFTING THE LOADER 68
Single Point Lift 68
Four Point Lift 68
PREVENTIVE MAINTENANCE 69
MAINTENANCE SAFETY 73
SERVICE SCHEDULE 75
Chart 75
LIFT ARM SUPPORT DEVICE 76
Installing Lift Arm Support Device 76
Removing Lift Arm Support Device 77
HEATING AND AIR CONDITIONING 78
Cleaning and Maintenance 78
OPERATOR CAB 79
Raising The Operator Cab 79
Lowering The Operator Cab 81
Cab Door Sensor 81
Emergency Exit 82
SEAT BELT 83
Inspection and Maintenance 83
SEAT BAR RESTRAINT SYSTEM 84
Inspecting the Seat Bar 84
Maintaining the Seat Bar 84
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 85
Inspecting The BICS Controller (Engine Stopped – Key ON) 85
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 85
Inspecting The Seat Bar Sensor (Engine RUNNING) 85
Inspecting The Traction Lock (Engine RUNNING) 85
Inspecting The Lift Arm By-Pass Control 85
Inspecting Deactivation Of Lift And Tilt Functions (ACS) 85
REAR DOOR 86
Opening And Closing The Rear Door 86
Adjusting The Rear Door 86
REAR GRILL 87
Removing 87
Installing 87
AIR CLEANER SERVICE 88
Replacing Filter Element 88
FUEL SYSTEM 90
Fuel Specifications 90
Filling the Fuel Tank 90
Fuel Filter 91
Removing Air From The Fuel System 91
ENGINE LUBRICATION SYSTEM 92
Checking Engine Oil 92
Replacing Oil And Filter 92
ENGINE COOLING SYSTEM 93
Cleaning The Cooling System 93
Checking The Coolant Level 93
Replacing the Coolant 94
ALTERNATOR BELT 95
Adjusting The Alternator Belt 95
ELECTRICAL SYSTEM 96
Description 96
Cleaning Battery Terminals 96
Fuse Location 96
Using A Booster Battery (Jump Starting) 97
Removing And Installing The Battery 99
HYDRAULIC/HYDROSTATIC SYSTEM 100
Checking And Adding Fluid 100
Replacing Hydraulic/Hydrostatic Filter 100
Replacing Hydraulic Fluid And Case Drain Filters 101
Breather Cap 102
SPARK ARRESTOR MUFFLER 103
TIRE MAINTENANCE 104
Wheel Nuts 104
Rotating 104
Mounting 104
FINAL DRIVE TRANSMISSION (CHAINCASE) 105
Checking And Adding Oil 105
Removing Oil From The Chaincase 105
FAN GEARBOX 106
Checking And Maintaining 106
DRIVE BELT 107
Adjusting The Drive Belt 107
Replacing The Drive Belt 107
LUBRICATION OF THE BOBCAT LOADER 108
Lubrication Locations 108
PIVOT PINS 110
Inspection And Maintenance 110
BOB-TACH (HAND LEVER) 111
Inspection And Maintenance 111
BOB-TACH (POWER – OPTION) 112
Inspection And Maintenance 112
SYSTEM SETUP & ANALYSIS 113
BICS SYSTEM 115
Troubleshooting Guide 115
DIAGNOSTICS SERVICE CODES 116
Display 116
Number Codes List 117
DELUXE INSTRUMENT PANEL SETUP 121
Deluxe Panel Upgrade 121
Deluxe Panel Setup 122
Passwords (Deluxe) 122
Viewing Service Codes 124
SHUTDOWN FEATURE 125
SERVICE CLOCK RESET 125
MACHINE SIGN TRANSLATIONS 127
SERVICE SCHEDULE (6734534) 129
WARNING (6728539) 130
OPERATING INSTRUCTIONS (6727926) 131
WARNING (6725370) 131
DANGER (6702301) 132
WARNING (6577754) 132
DANGER (6702302) 132
WARNING (6579528) 132
DANGER (6717343) 133
WARNING (6718706) 133
WARNING (6710358) 134
IMPORTANT (6560573) 134
LIFT ARM SUPPORT DEVICE (6719018) 135
WARNING (6737189) 136
IMPORTANT (6733996) 136
SPECIFICATIONS 137
LOADER SPECIFICATIONS (S205) 141
Loader Dimensions 141
Performance 142
Engine 142
Hydraulic System 142
Electrical 143
Drive System 143
Capacities 143
Controls 144
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS 145
WARRANTY 147

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