Bobcat S220 Skid-Steer Loader Operation & Maintenance Manual 6904152 – PDF DOWNLOAD

Description

Bobcat S220 Skid-Steer Loader Operation & Maintenance Manual 6904152 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S220 Skid-Steer Loader Operation & Maintenance Manual 6904152 – PDF DOWNLOAD

Language : English
Pages : 180
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S220 Skid-Steer Loader Operation & Maintenance Manual 6904152 – PDF DOWNLOAD

S/N 530711001 & Above
S/N 530811001 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S220 Skid-Steer Loader Operation & Maintenance Manual 6904152 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
LOADER IDENTIFICATION 11
FEATURES, ACCESSORIEs and attachments 12
Standard Items 12
Options and Accessories 12
Buckets Available 13
Attachments 13
40 GPM Attachments 13
Special Applications Kit 14
Special Applications Kit Inspection And Maintenance 14
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrestor Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
MACHINE SIGNS (DECALS) 22
PUBLICATIONS AND TRAINING RESOURCES 24
OPERATING INSTRUCTIONS 25
INSTRUMENT PANEL IDENTIFICATION 29
Left Panel 29
Right Panel (Key Switch) 30
Right Panel (Keyless) 31
Cab Light 32
Side And Front Panels 33
SEAT BAR RESTRAINT SYSTEM 34
Operation 34
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 35
Operation 35
LIFT ARM BYPASS CONTROL 36
Operation 36
PARKING BRAKE 36
Operation 36
TRACTION LOCK OVERRIDE 36
Operation 36
BACK-UP ALARM SYSTEM 37
Operation 37
ENGINE SPEED CONTROL 37
Operation 37
DRIVING AND STEERING THE LOADER 38
Available Control Configurations 38
Operation (Standard and ACS) 38
Operation (SJC) in ‘H’ Control Pattern 39
Operation (SJC) in ‘ISO’ Control Pattern 40
STOPPING THE LOADER 40
Using The Control Levers Or Joysticks 40
TWO-SPEED CONTROL 41
Description 41
Operation (Standard And ACS) (If Equipped) 41
Operation (SJC) (If Equipped) 41
SPEED MANAGEMENT 42
Operation 42
STEERING DRIFT COMPENSATION 43
Description 43
Selecting And Adjusting 43
Exiting And Saving 44
HYDRAULIC CONTROLS 45
Description 45
Standard Controls (Also ACS In Foot Pedal Mode) 45
Advanced Control System (ACS) in HAND Control Mode 46
Selectable Joystick Control (SJC) – ‘H’ Control Pattern 46
Selectable Joystick Control (SJC) – ‘ISO’ Control Pattern 47
Hydraulic Bucket Positioning 47
FRONT Auxiliary Hydraulics Operation (VARIABLE FLOW) 48
FRONT Auxiliary Hydraulics Operation (MAXIMUM FLOW) 48
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 49
REAR Auxiliary Hydraulics Operation 49
Quick Couplers 50
Relieve Hydraulic Pressure (Loader and Attachment) 50
High-Flow Hydraulics Operation 51
Secondary Front Auxiliary Hydraulics 52
ATTACHMENT CONTROL DEVICE (ACD) 53
Description 53
DAILY INSPECTION 54
Daily Inspection and Maintenance 55
PRE-STARTING PROCEDURE 56
Entering The Loader 56
Operation & Maintenance Manual And Operator’s Handbook Locations 56
Seat Adjustment 57
Seat Belt Adjustment 57
Seat Bar 58
STARTING THE ENGINE 59
Key Switch 59
Keyless 61
Cold Temperature Starting 62
Warming The Hydraulic / Hydrostatic System 63
MONITORING THE DISPLAY PANELS 64
Left Panel 64
Right Panel (Key Switch) 64
Right Panel (Keyless) 64
Warning and Shutdown 64
STOPPING THE ENGINE AND LEAVING THE LOADER 65
Procedure 65
Emergency Exit 66
ATTACHMENTS 67
Choosing The Correct Bucket 67
Pallet Forks 67
Installing And Removing The Attachment (Hand Lever Bob-Tach) 68
Installing And Removing The Attachment (Power Bob-Tach) 70
OPERATING PROCEDURE 73
Inspect The Work Area 73
Operating With A Full Bucket 73
Operating With An Empty Bucket 74
Filling And Emptying The Bucket (Foot Pedals) 75
Leveling The Ground Using Float (Foot Pedals) 76
Digging And Filling A Hole (Foot Pedals) 77
Filling And Emptying The Bucket (ACS – Handles, SJC – ‘H’ Pattern) 78
Leveling The Ground Using Float (ACS – Handles, SJC – ‘H’ Pattern) 79
Digging And Filling A Hole (ACS – Handles, SJC – ‘H’ Pattern) 80
Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern) 81
Leveling The Ground Using Float (SJC – ‘ISO’ Pattern) 82
Digging And Filling A Hole (SJC – ‘ISO’ Pattern) 83
TOWING THE LOADER 84
Procedure 84
LIFTING THE LOADER 85
Single Point Lift 85
Four Point Lift 85
TRANSPORTING THE LOADER ON A TRAILER 86
Loading And Unloading 86
Fastening 86
PREVENTIVE MAINTENANCE 87
MAINTENANCE SAFETY 91
SERVICE SCHEDULE 93
Chart 93
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 94
Inspecting The BICS Controller (Engine STOPPED – Key ON) 94
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 94
Inspecting The Seat Bar Sensor (Engine RUNNING) 94
Inspecting The Traction Lock (Engine RUNNING) 94
Inspecting The Lift Arm By-Pass Control 94
Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC) 94
SEAT BAR RESTRAINT SYSTEM 95
Description 95
Inspecting 95
Maintaining 95
SEAT BELT 96
Inspection and Maintenance 96
LIFT ARM SUPPORT DEVICE 97
Installing 97
Removing 98
BACK-UP ALARM SYSTEM 99
Description 99
Inspecting 99
Adjusting Switch Position 99
OPERATOR CAB 100
Description 100
Raising 100
Lowering 101
Cab Door Sensor 102
REAR DOOR 103
Opening And Closing 103
Adjusting 103
REAR GRILL 104
Removing 104
Installing 104
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 105
Cleaning And Maintenance 105
Filters 105
Evaporator / Heater Coil 105
Condenser 105
Air Conditioning Lubrication 105
Troubleshooting 105
AIR CLEANER SERVICE 106
Replacing Filter Elements 106
FUEL SYSTEM 108
Fuel Specifications 108
Biodiesel Blend Fuel 108
Filling The Fuel Tank 109
Fuel Filter 110
Removing Air From The Fuel System 110
ENGINE LUBRICATION SYSTEM 111
Checking And Adding Engine Oil 111
Engine Oil Chart 111
Removing And Replacing Oil And Filter 111
ENGINE COOLING SYSTEM 112
Cleaning 112
Checking Level 113
Removing And Replacing Coolant 113
ELECTRICAL SYSTEM 114
Description 114
Fuse And Relay Location / Identification 114
Battery Maintenance 115
Using A Booster Battery (Jump Starting) 115
Removing And Installing Battery 117
HYDRAULIC / HYDROSTATIC SYSTEM 118
Checking And Adding Fluid 118
Hydraulic / Hydrostatic Fluid Chart 118
Removing And Replacing Hydraulic Fluid 118
Removing And Replacing Hydraulic / Hydrostatic Filter 120
Removing And Replacing Case Drain Filters 120
Removing And Replacing Hydraulic Charge Filter 122
Breather Cap 123
SPARK ARRESTOR MUFFLER 124
Cleaning Procedure 124
TIRE MAINTENANCE 125
Wheel Nuts 125
Rotating 125
Mounting 125
FINAL DRIVE TRANSMISSION (CHAINCASE) 126
Checking And Adding Oil 126
Removing And Replacing Oil 126
ALTERNATOR BELT 127
Belt Adjustment 127
Belt Replacement 127
AIR CONDITIONING BELT 127
Belt Adjustment 127
Belt Replacement 127
drive belt 128
Belt Adjustment 128
Belt Replacement 128
LUBRICATING THE LOADER 131
Lubrication Locations 131
PIVOT PINS 133
Inspection And Maintenance 133
BOB-TACH (hand lever) 134
Inspection And Maintenance 134
BOB-TACH (POWER) 135
Inspection And Maintenance 135
LOADER STORAGE AND RETURN TO SERVICE 136
Storage 136
Return to Service 136
SYSTEM SETUP & ANALYSIS 137
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 139
Troubleshooting Chart 139
DIAGNOSTIC SERVICE CODES 140
Viewing Service Codes (Key Switch) 140
Viewing Service Codes (Keyless) 140
Service Codes List 141
CONTROL PANEL SETUP 146
Right Panel Setup (Keyless) 146
Right Panel Setup (Keyless) 147
Attachment Control Information (Keyless) 147
PASSWORD SETUP 148
Password Description 148
Changing The Owner Password 148
Changing The User Passwords 149
Password Lockout Feature 149
MAINTENANCE CLOCK 150
Description 150
Setup 150
Reset 150
MACHINE SIGN TRANSLATIONS 151
SERVICE SCHEDULE (6734534) 153
DANGER (6702301) 156
DANGER (6702302) 156
DANGER (6717343) 156
WARNING (6579528) 156
WARNING (6577754) 157
IMPORTANT (6560573) 157
WARNING (6728539) 158
WARNING (6718706) 159
WARNING (6732696) 159
DANGER (6809511) 159
WARNING (6733996) 160
WARNING (6725370) 160
WARNING (6737189) 160
LIFT ARM SUPPORT DEVICE (6732774) 161
warning (7131518) 162
warning (7131519) 164
WARNING (6737248) 166
WARNING (6708941) 166
WARNING (6726423) 166
WARNING (6704786) 167
SPECIFICATIONS 169
(S220) LOADER SPECIFICATIONS 171
Dimensions 171
Performance 172
Controls 172
Engine 172
Hydraulic System 173
Electrical 173
Drive System 174
Capacities 174
Tires 174
WARRANTY 175
ALPHABETICAL INDEX 179

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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