Bobcat S220 Skid-Steer Loader Service Manual 6904154 (3-09) – PDF DOWNLOAD

Description

Bobcat S220 Skid-Steer Loader Service Manual 6904154 (3-09) – PDF DOWNLOAD

DESCRIPTION:

Bobcat S220 Skid-Steer Loader Service Manual 6904154 (3-09) – PDF DOWNLOAD

S/N 530711001 & Above
S/N 530811001 & Above

FOREWORD:

This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

Maintenance:

The machine and some attachments have components that are at high temperatures under normal operating conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if damaged or incorrectly maintained, can be a source of arcs or sparks.

• Flammable debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause a fire hazard. Clean often to avoid this accumulation. Flammable debris in the engine compartment is a potential fire hazard.
• The operator’s area, engine compartment and engine cooling system must be inspected every day and cleaned if necessary to prevent fire hazards and overheating. All fuels, most lubricants and some coolants mixtures are flammable. Flammable fluids that are leaking or spilled onto hot surfaces or onto electrical components can cause a fire.

Operation :

Do not use the machine where exhaust, arcs, sparks or hot components can contact flammable material, explosive dust or gases.

TABLE OF CONTENTS:

Bobcat S220 Skid-Steer Loader Service Manual 6904154 (3-09) – PDF DOWNLOAD

FOREWORD II
SAFETY INSTRUCTIONS V
FIRE PREVENTION VII
SERIAL NUMBER LOCATIONS IX
DELIVERY REPORT IX
LOADER IDENTIFICATION X
SAFETY AND MAINTENANCE 10-01
HYDRAULIC SYSTEM 20-01
HYDROSTATIC SYSTEM 30-01
DRIVE SYSTEM 40-01
MAIN FRAME 50-01
ELECTRICAL SYSTEM & ANALYSIS 60-01
ENGINE SERVICE 70-01
HEATING, VENTILATION, AIR CONDITIONING 80-01
SPECIFICATIONS SPEC-01

INDEX:

Bobcat S220 Skid-Steer Loader Service Manual 6904154 (3-09) – PDF DOWNLOAD

ACCESS PANEL (INSIDE) 50-01
ACCESS PANEL (INSIDE) (SJC) 50-01
AIR CLEANER 70-01
AIR CLEANER SERVICE 10-01
AIR CONDITIONING SYSTEM FLOW 80-01
ALTERNATOR 60-01
BACK UP ALARM SYSTEM 60-01
BATTERY 60-01
BLOWER FAN 80-01
BOBCAT CONTROLLER (ACS) 60-01
BOBCAT CONTROLLER (MAIN) 60-01
BOBCAT CONTROLLER (SJC) (DRIVE) 60-01
BOBCAT INTERLOCK CONTROL
SYSTEM (BICS) 60-01
BOB-TACH (HAND LEVER) 10-01, 50-01
BOB-TACH (POWER) BLOCK 20-01
BOB-TACH (POWER- OPTION) 10-01, 50-01
BRAKE 40-01
BRAKE (TWO-SPEED) 40-01
BUCKET POSITION VALVE 20-01
CAB DOOR 50-01
CALIBRATION 60-01
CAMSHAFT AND TIMING GEARS 70-01
CASE DRAIN FILTER 30-01
CHAINCASE 40-01
CHARGE PRESSURE 30-01
COMPRESSOR 80-01
CONDENSER 80-01
CONTROL HANDLE / LEVER 50-01
CONTROL HANDLE / LEVER (ACS) 50-01
CONTROL PANEL 50-01
CONTROL PANEL SETUP 60-01
CONTROL PANEL (SJC) 50-01
CONTROL PEDALS (ACS) 50-01
CONTROL PEDALS AND LINKAGES 50-01
CONTROL SYSTEM (ACS) 60-01
CONVERSIONS SPEC-01
CRANKSHAFT AND PISTONS 70-01
CYLINDER HEAD 70-01
CYLINDER (LIFT) 20-01
CYLINDER (BOB-TACH) 20-01
CYLINDER (TILT) 20-01
DIAGNOSTICS SERVICE CODES 60-01
DRIVE BELT 30-01
DRIVE COMPONENTS 40-01
ELECTRICAL / HYDRAULIC CONTROLS 60-01
ELECTRICAL/HYDRAULIC CONTROLS (SJC) 60-01
ELECTRICAL SYSTEM INFORMATION 60-01
ENGINE COOLING SYSTEM 10-01, 70-01
ENGINE INFORMATION 70-01
ENGINE LUBRICATION SYSTEM 10-01
ENGINE SPEED CONTROL 70-01
ENGINE SPEED CONTROL (SJC) 70-01
EVAPORATOR 80-01
EVAPORATOR / HEATER UNIT 80-01
EXPANSION VALVE 80-01
FINAL DRIVE TRANSMISSION (CHAINCASE) 10-01
FLYWHEEL AND HOUSING 70-01
FLYWHEEL RPM SENSOR 60-01
FRONT AUXILIARY HYD COUPLER BLOCK 20-01
FUEL SYSTEM 10-01, 70-01
FUEL TANK 50-01
HEATER COIL 80-01
HEATER VALVE 80-01
HYDRAULIC CONNECTION SPECS SPEC-01
HYDRAULIC CONTROL VALVE (ACS) OR (SJC) 20-01
HYDRAULIC CONTROL VALVE (STANDARD) 20-01
HYDRAULIC FLUID RESERVOIR 20-01
HYDRAULIC FLUID SPECIFICATIONS SPEC-01
HYDRAULIC / HYDROSTATIC FILTERS 20-01
HYDRAULIC / HYDROSTATIC SYSTEM 10-01
HYDRAULIC PUMP (STANDARD) (HIGH FLOW) 20-01
HYDRAULIC PUMP (STANDARD) 20-01
HYDRAULIC PUMP (SJC) (HIGH FLOW) 20-01
HYDRAULIC PUMP (SJC) 20-01
HYDRAULIC SYSTEM INFORMATION 20-01
HYDROSTATIC MOTOR 30-01
HYDROSTATIC MOTOR (TWO-SPEED) 30-01
HYDROSTATIC MOTOR CARRIER 30-01
HYDROSTATIC MOTOR CARRIER (SJC) 30-01
HYDROSTATIC PUMP 30-01
HYDROSTATIC PUMP (SJC) 30-01
HYDROSTATIC SYSTEM INFORMATION 30-01
INSTRUMENT PANELS 60-01
JOYSTICK CONTROL 50-01
LIFT ARMS 50-01
LIFT ARM BYPASS CONTROL VALVE 20-01
LIFT ARM SUPPORT DEVICE 10-01
LIFTING AND BLOCKING THE LOADER 10-01
LIGHTS 60-01
(S220) LOADER SPECIFICATIONS SPEC-01
LOADER STORAGE AND RETURN TO SERVICE 10-01
LUBRICATION SYSTEM 70-01
LUBRICATING THE LOADER 10-01
MAIN RELIEF VALVE 20-01
MAINTENANCE CLOCK 60-01
MUFFLER 70-01
OIL COOLER 20-01
OPERATOR CAB 10-01, 50-01
OPERATOR SEAT 50-01
OPERATOR SEAT (SUSPENSION) 50-01
PASSWORD SETUP (IF EQUIPPED WITH KEYLESS
START) 60-01
PIVOT PINS 10-01
S220 Service Manual
ALPHABETICAL INDEX (CONT’D)
REAR AUXILIARY DIVERTER VALVE 20-01
REAR DOOR 50-01
REAR GRILL 50-01
RECEIVER / DRIER 80-01
REGULAR MAINTENANCE 80-01
REMOTE START TOOL 10-01
REMOTE START TOOL (SERVICE TOOL) 10-01
SEAT BAR 50-01
SEAT BAR SENSOR 60-01
SERVICE PC (LAPTOP COMPUTER) 60-01
SERVICE SCHEDULE 10-01
SPEED SENSOR (SJC) 60-01
SPARK ARRESTOR MUFFLER 10-01
STARTER 60-01
STEERING DRIFT COMPENSATION 60-01
STOPPING THE ENGINE AND LEAVING
THE LOADER 10-01
SYSTEM CHARGING AND RECLAMATION 80-01
THERMOSTAT 80-01
TIRE MAINTENANCE 10-01
TORQUE SPECIFICATIONS FOR BOLTS SPEC-01
TOWING THE LOADER 10-01
TRACTION LOCK 60-01
TRANSPORTING LOADER ON A TRAILER 10-01
TROUBLESHOOTING 80-01
TURBOCHARGER 70-01
WINDOW (FRONT DOOR) 50-01
WINDOW (REAR) 50-01
WINDOW (SIDE) 50-01
WINDOW (TOP) 50-01

IMAGES PREVIEW OF THE MANUAL:

BOBCAT S220 SKID-STEER LOADER SERVICE MANUAL 6904154 (3-09) – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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