Bobcat S220 Turbo S220 Turbo High Flow Loader Operation & Maintenance Manual 6902446 – PDF DOWNLOAD

Description

Bobcat S220 Turbo S220 Turbo High Flow Loader Operation & Maintenance Manual 6902446 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S220 Turbo S220 Turbo High Flow Loader Operation & Maintenance Manual 6902446 – PDF DOWNLOAD

Language : English
Pages : 136
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S220 Turbo S220 Turbo High Flow Loader Operation & Maintenance Manual 6902446 – PDF DOWNLOAD

S/N 523211001 & Above
S/N 523311001 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S220 Turbo S220 Turbo High Flow Loader Operation & Maintenance Manual 6902446 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO9001:2000 CERTIFIED 9
MOTOR OIL 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
MACHINE IDENTIFICATION 11
FEATURES, ACCESSORIEs and attachments 12
Standard Items 12
Options and Accessories 12
Buckets Available 13
Attachments 13
SAFETY 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Fire Prevention 19
MACHINE SIGNS (DECALS) 20
OPERATING INSTRUCTIONS 23
INSTRUMENT PANEL IDENTIFICATION 27
Left Panel 27
Right Panel (Standard – With Key Switch) 28
Right Panel (Deluxe – With Keyless Start) 29
Option And Field Accessory Panels (If Equipped) 31
Cab Light 32
LIFT ARM BY-PASS CONTROL 32
Operation 32
TRACTION LOCK OVERRIDE 32
Operation 32
ENGINE SPEED CONTROL 33
Operation 33
PARKING BRAKE 33
Operation 33
DRIVING AND STEERING THE LOADER 34
Available Controls Configurations 34
Operation (Standard and ACS) 34
Operation (SJC in ‘H’ Control Pattern) 35
Operation (SJC in ‘ISO’ Control Pattern) 36
STOPPING THE BOBCAT LOADER 37
Using The Steering Levers Or Joysticks 37
SEAT BAR RESTRAINT SYSTEM 37
Operation 37
HYDRAULIC CONTROLS 38
Operation 38
Standard Controls (Also ACS in Foot Pedal Mode) 38
Advanced Control System (ACS) in HAND Control Mode 39
Selectable Joystick Control (SJC) – ‘H’ Control Pattern 40
Selectable Joystick Control (SJC) – ‘ISO’ Control Pattern 40
Quick Couplers 41
Releasing Hydraulic Pressure (Loader and Attachment) 41
Auxiliary Hydraulics Button – VARIABLE FLOW 41
Auxiliary Hydraulics Button – MAXIMUM FLOW ONLY 41
Auxiliary Hydraulics Button – DISENGAGE 41
FRONT Auxiliary Hydraulics Operation – VARIABLE FLOW 42
FRONT Auxiliary Hydraulics Operation – MAXIMUM FLOW 42
FRONT Auxiliary Hydraulics Operation – CONTINUOUS FLOW 42
REAR Auxiliary Hydraulics Operation (If Equipped) 42
High-Flow Hydraulics Operation (If Equipped) 43
Attachment Control Device (ACD) (If Equipped) 43
Bucket Position Valve Operation (If Equipped) 44
DAILY INSPECTION 45
Daily Inspection and Maintenance 45
PRE-STARTING PROCEDURES 46
Before Starting The Engine 46
STARTING THE ENGINE (STANDARD PANEL, KEY SWITCH) 48
Procedure 48
STARING THE ENGINE (DELUXE PANEL, KEYLESS START) 50
Procedure 50
Cold Temperature Starting 51
WARMING THE HYDRAULIC/HYDROSTATIC SYSTEM 52
Procedure 52
STOPPING THE ENGINE 52
Procedure 52
MONITORING THE DISPLAY PANEL 53
Standard Panel 53
Deluxe Panel 53
WARNING and SHUTDOWN 53
ATTACHMENTS AND BUCKETS 54
Choosing The Correct Bucket 54
Pallet Forks 55
Hand Lever Bob-Tach – Installing The Bucket Or Attachment 55
Hand Lever Bob-Tach – Removing The Bucket Or Attachment 57
Power Bob-Tach – Installing The Bucket Or Attachment 58
Power Bob-Tach – Removing The Bucket Or Attachment 59
OPERATING PROCEDURE 60
Operating With A Full Bucket 60
Operating With An Empty Bucket 61
Foot Pedal Machines 62
Hand Control Machines (Includes ACS) 64
Selectable Joystick Control (SJC) with ‘ISO’ Pattern Selected 66
PARKING THE BOBCAT LOADER 68
Procedure 68
TRANSPORTING THE BOBCAT LOADER 69
Loading Onto Transport Vehicle 69
Fastening To Transport Vehicle 69
TOWING THE LOADER 70
Towing Procedure 70
PREVENTIVE MAINTENANCE 71
MAINTENANCE SAFETY 73
SERVICE SCHEDULE 75
Chart 75
LIFT ARM SUPPORT DEVICE 76
Engaging The Lift Arm Support Device 76
Disengaging The Lift Arm Support Device 77
OPERATOR CAB 78
Raising The Operator Cab 78
Lowering The Operator Cab 79
Cab Door Sensor (If Equipped) 79
Emergency Exit 80
SEAT BELT 81
Inspection and Maintenance 81
SEAT BAR RESTRAINT SYSTEM 82
Inspecting The Seat Bar 82
Maintaining The Seat Bar 82
BOCAT INTERLOCK CONTROL SYSTEM (BICS) 83
Inspecting The BICS Controller (Engine Stopped – Key ON) 83
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 83
Inspecting The Seat Bar Sensor (Engine RUNNING) 83
Inspecting The Traction Lock (Engine RUNNING) 83
Inspecting The Lift Arm By-Pass Control 83
Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC) 83
REAR DOOR 84
Opening And Closing The Rear Door 84
Adjusting The Rear Door Latch 84
REAR GRILL 85
Removing 85
Installing 85
HEATING SYSTEM 85
Cleaning And Maintenance 85
AIR CLEANER SERVICE 86
Replacing Filter Elements 86
FUEL SYSTEM 87
Fuel Specifications 87
Filling The Fuel Tank 87
Fuel Filter 88
Removing Air From The Fuel System 88
ENGINE LUBRICATION SYSTEM 89
Checking Engine Oil 89
Replacing The Oil And Filter 89
ENGINE COOLING SYSTEM 90
Cleaning The Cooling System 90
ELECTRICAL SYSTEM 91
Description 91
Cleaning Battery and Terminals 91
Fuse Location 91
Using A Booster Battery (Jump Starting) 92
Removing And Installing The Battery 94
HYDRAULIC / HYDROSTATIC SYSTEM 95
Checking And Adding Fluid 95
Replacing Hydraulic/Hydrostatic Filter 95
Replacing Hydraulic Fluid and Case Drain Filters 96
Breather Cap 97
TIRE MAINTENANCE 98
Wheel Nuts 98
Rotating 98
Mounting 98
FINAL DRIVE TRANSMISSION (CHAINCASE) 99
Checking And Adding Oil 99
Removing Oil From The Chaincase 99
FAN GEARBOX 100
Checking And Maintaining 100
DRIVE BELT 100
Adjusting The Drive Belt 100
Replacing The Drive Belt 100
BELT ADJUSTMENTS 101
Adjusting The Alternator Belt 101
Adjusting the Air Conditioner Belt 101
LUBRICATING THE BOBCAT LOADER 102
Lubrication Locations 102
PIVOT PINS 103
Inspection And Maintenance 103
BOB-TACH (HAND LEVER) 104
Inspection And Maintenance 104
BOB-TACH (POWER) (OPTIONAL) 105
Inspection And Maintenance 105
SYSTEM SETUP & ANALYSIS 107
BICS SYSTEM 109
Troubleshooting Guide 109
DIAGNOSTICS SERVICE CODES 110
Display 110
Number Codes List 111
DELUXE INSTRUMENT PANEL SETUP 115
Deluxe Panel Upgrade 115
Deluxe Panel Setup 116
Passwords (Deluxe) 116
SHUTDOWN FEATURE 118
SERVICE CLOCK RESET 118
MACHINE SIGN TRANSLATIONS 119
SERVICE SCHEDULE (6734534) 121
WARNING (6728539) 122
WARNING (6715944) 123
DANGER (6702301) 124
WARNING (6577754) 124
DANGER (6702302) 124
WARNING (6579528) 124
WARNING (6717343) 125
WARNING (6708941) 125
IMPORTANT (6560573) 125
WARNING (6732696) 125
SPECIFICATIONS 127
LOADER SPECIFICATIONS (S220) 129
Machine Dimensions 129
Performance 130
Controls 130
Engine 130
Hydraulic System 131
Electrical 131
Drive System 132
Capacities 132
Tires 132
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS 133
WARRANTY 135

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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