Bobcat S220 Turbo S220 Turbo High Flow Service Manual 6902722 (2-06) – PDF DOWNLOAD

Description

Bobcat S220 Turbo S220 Turbo High Flow Service Manual 6902722 (2-06) – PDF DOWNLOAD

DESCRIPTION:

Bobcat S220 Turbo S220 Turbo High Flow Service Manual 6902722 (2-06) – PDF DOWNLOAD

S/N 526211001 & Above
S/N 526311001 & Above

FOREWORD:

This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

Maintenance:

The machine and some attachments have components that are at high temperatures under normal operating conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if damaged or incorrectly maintained, can be a source of arcs or sparks.

• Flammable debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause a fire hazard. Clean often to avoid this accumulation. Flammable debris in the engine compartment is a potential fire hazard.
• The operator’s area, engine compartment and engine cooling system must be inspected every day and cleaned if necessary to prevent fire hazards and overheating. All fuels, most lubricants and some coolants mixtures are flammable. Flammable fluids that are leaking or spilled onto hot surfaces or onto electrical components can cause a fire.

Operation :

Do not use the machine where exhaust, arcs, sparks or hot components can contact flammable material, explosive dust or gases.

TABLE OF CONTENTS:

Bobcat S220 Turbo S220 Turbo High Flow Service Manual 6902722 (2-06) – PDF DOWNLOAD

FOREWORD II
SAFETY INSTRUCTIONS V
SERIAL NUMBER LOCATION IX
DELIVERY REPORT X
BOBCAT LOADER IDENTIFICATION XI
SAFETY AND MAINTENANCE 10-01
HYDRAULIC SYSTEM 20-01
HYDROSTATIC SYSTEM 30-01
DRIVE SYSTEM 40-01
MAIN FRAME 50-01
ELECTRICAL SYSTEM & ANALYSIS 60-01
ENGINE SERVICE 70-01
HEATING, VENTILATION, AIR CONDITIONING 80-01
SPECIFICATIONS SPEC-01

INDEX:

Bobcat S220 Turbo S220 Turbo High Flow Service Manual 6902722 (2-06) – PDF DOWNLOAD

ADVANCED CONTROL SYSTEM (ACS) 60-01
AIR CLEANER 70-01
AIR CLEANER SERVICE 10-01
AIR CONDITIONING SERVICE 80-01
AIR CONDITIONING SYSTEM FLOW 80-01
ALTERNATOR 60-01
BASIC TROUBLESHOOTING 80-01
BATTERY 60-01
BICS™ SYSTEM 60-01
BLOWER FAN 80-01
BOBCAT INTERLOCK
CONTROL SYSTEM (BICS™) 60-01
BOB-TACH 10-01, 50-01
BRAKE 40-01
BRAKE (TWO-SPEED) 40-01
BUCKET POSITION VALVE 20-01
CALIBRATION 60-01
CHAINCASE 40-01
CHARGE PRESSURE 30-01
COMPONENTS 80-01
COMPRESSOR 80-01
CONDENSER 80-01
CONTROL HANDLE 50-01
CONTROL HANDLE (ADVANCED CONTROL SYSTEM)
(ACS) SELECTABLE HAND/FOOT CONTROL 50-01
CONTROL HANDLE
(SELECTABLE JOYSTICK CONTROL) (SJC) 50-01
CONTROL PANEL
(NON-ADJUSTABLE PINTLES) 50-01
CONTROL PANEL (ADJUSTABLE PINTLES) 50-01
CONTROL PANEL
(SELECTABLE JOYSTICK CONTROL) (SJC) 50-01
CONTROL PEDALS 50-01
CONTROL PEDALS (ACS) 50-01
CONTROLLER (BOBCAT) 60-01
CONTROLLER (SELECTABLE
JOYSTICK CONTROL) (SJC) 60-01
CONVERSIONS SPEC-01
COOLING FAN 70-01
CYLINDER (LIFT) 20-01
CYLINDER (POWER BOB-TACH) 20-01
CYLINDER (TILT) 20-01
DIAGNOSTICS SERVICE CODE 60-01
DRIVE BELT 30-01
DRIVE COMPONENTS 40-01
ELECTRICAL/HYDRAULIC CONTROLS
REFERENCE 60-01
ELECTRICAL/HYDRAULIC CONTROLS
REFERENCE (SELECTABLE JOYSTICK
CONTROL) (SJC) 60-01
ELECTRICAL SYSTEM INFORMATION 60-01
ENGINE 70-01
ENGINE COOLING SYSTEM 10-01
ENGINE LUBRICATION SYSTEM 10-01
ENGINE SPECIFICATIONS SPEC-01
ENGINE SPEED CONTROL 70-01
ENGINE SPEED CONTROL
(SELECTABLE JOYSTICK CONTROL) (SJC) 70-01
EVAPORATOR 80-01
EVAPORATOR/HEATER UNIT 80-01
EXPANSION VALVE 80-01
FAN GEARBOX 10-01
FINAL DRIVE TRANSMISSION (CHAINCASE) 10-01
FLYWHEEL AND HOUSING 70-01
FLYWHEEL RPM SENSOR 60-01
FRONT AUXILIARY HYD COUPLER BLOCK 20-01
FUEL SYSTEM 10-01
FUEL TANK 50-01
GENERAL AIR CONDITIONING SERVICE
GUIDELINES 80-01
HEATER COIL 80-01
HEATER VALVE 80-01
HYDRAULIC CONNECTION SPECS SPEC-01
HYDRAULIC CONTROL VALVE (1 PIECE CASTING)
(ADVANCED CONTROL SYSTEM) (ACS) 20-01
HYDRAULIC CONTROL VALVE (2 PIECE CASTING)
(ADVANCED CONTROL SYSTEM) (ACS) 20-01
HYDRAULIC CONTROL VALVE (1 PIECE CASTING)
(FOOT CONTROL) 20-01
HYDRAULIC CONTROL VALVE (2 PIECE CASTING)
(FOOT CONTROL) 20-01
HYDRAULIC CONTROL VALVE (1 PIECE CASTING)
(SELECTABLE JOYSTICK CONTROL) (SJC) 20-01
HYDRAULIC CONTROL VALVE (2 PIECE CASTING)
(SELECTABLE JOYSTICK CONTROL) (SJC) 20-01
HYDRAULIC FLUID RESERVOIR 20-01
HYDRAULIC/HYDROSTATIC
FLUID SPECIFICATIONS SPEC-01
HYDRAULIC/HYDROSTATIC FILTER 20-01
HYDRAULIC/HYDROSTATIC SYSTEM 10-01
HYDRAULIC PUMP 20-01
HYDRAULIC PUMP
(SELECTABLE JOYSTICK CONTROL) (SJC) 20-01
HYDRAULIC PUMP (CHARGE) 20-01
HYDRAULIC PUMP (HI FLOW) 20-01
HYDRAULIC PUMP (HI FLOW)
(SELECTABLE JOYSTICK CONTROL) (SJC) 20-01
HYDRAULIC SYSTEM INFORMATION 20-01
HYDROSTATIC MOTOR 30-01
HYDROSTATIC MOTOR (TWO SPEED) 30-01
HYDROSTATIC MOTOR CARRIER 30-01
HYDROSTATIC MOTOR CARRIER
(SELECTABLE JOYSTICK CONTROL) (SJC) 30-01
HYDROSTATIC PUMP 30-01
HYDROSTATIC PUMP
(SELECTABLE JOYSTICK CONTROL) (SJC) 30-01
HYDROSTATIC SYSTEM INFORMATION 30-01
Revised Mar 05
ALPHABETICAL INDEX (CONT’D)
INSIDE ACCESS PANEL 50-01
INSIDE ACCESS PANEL
(SELECTABLE JOYSTICK CONTROL) (SJC) 50-01
INSTRUMENT PANEL 60-01
LIFT ARMS 50-01
LIFT ARM BY-PASS CONTROL VALVE 20-01
LIFT ARM SUPPORT DEVICE 10-01
LIFTING AND BLOCKING THE LOADER 10-01
LIGHTS 60-01
LOADER SPECIFICATIONS (S220) SPEC-01
LUBRICATING THE LOADER 10-01
MAIN RELIEF VALVE 20-01
MUFFLER 70-01
OIL COOLER (SEAL TO CONNECT) (STC) 30-01
OPERATOR CAB 10-01, 50-01
OPERATOR SEAT 50-01
OPERATOR SEAT (SUSPENSION) 50-01
POWER BOB-TACH 10-01, 50-01
POWER BOB-TACH BLOCK 20-01
PRESSURE RELIEF VALVE 80-01
PRESSURE SWITCH 80-01
RADIATOR 70-01
REAR AUXILIARY DIVERTER 20-01
REAR DOOR 50-01
REAR GRILL 50-01
RECEIVER/DRIER 80-01
REGULAR MAINTENANCE 80-01
RECONDITIONING THE ENGINE 70-01
REMOTE START 10-01
SAFETY 80-01
SEAT BAR 50-01
SEAT BAR SENSOR 60-01
SERVICE PC (LAPTOP COMPUTER) 60-01
SERVICE SCHEDULE 10-01
SPEED SENSOR
(SELECTABLE JOYSTICK CONTROL) (SJC) 60-01
STARTER 60-01
SYSTEM CHARGING AND RECLAMATION 80-01
SYSTEM TROUBLESHOOTING CHART 80-01
TEMPERATURE/PRESSURE 80-01
THERMOSTAT 80-01
TIRE MAINTENANCE 10-01
TORQUE SPECIFICATIONS FOR BOLTS SPEC-01
TOWING THE LOADER 10-01
TRACTION LOCK 60-01
TRANSPORTING THE BOBCAT LOADER 10-01
TROUBLESHOOTING 70-01

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BOBCAT S220 TURBO S220 TURBO HIGH FLOW SERVICE MANUAL 6902722 (2-06) – PDF DOWNLOAD:

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