Bobcat S250 Skid-Steer Loader Operation & Maintenance Manual 6904156 – PDF DOWNLOAD

Description

Bobcat S250 Skid-Steer Loader Operation & Maintenance Manual 6904156 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S250 Skid-Steer Loader Operation & Maintenance Manual 6904156 – PDF DOWNLOAD

Language : English
Pages : 178
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S250 Skid-Steer Loader Operation & Maintenance Manual 6904156 – PDF DOWNLOAD

S/N 530911001 & Above
S/N 531011001 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S250 Skid-Steer Loader Operation & Maintenance Manual 6904156 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMANY IS IS0 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
LOADER IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options and Accessories 12
Buckets Available 13
Attachments 13
High-Flow Attachments 13
Special Applications Kit 14
Special Applications Kit Inspection And Maintenance 14
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrestor Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
MACHINE SIGNS (DECALS) 22
PUBLICATIONS AND TRAINING RESOURCES 24
OPERATING INSTRUCTIONS 25
INSTRUMENT PANEL IDENTIFICATION 29
Left Panel 29
Right Panel (Key Switch) 30
Right Panel (Keyless) 31
Cab Light 32
Side And Front Panels 33
SEAT BAR RESTRAINT SYSTEM 34
Operation 34
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 35
Operation 35
LIFT ARM BYPASS CONTROL 36
Operation 36
PARKING BRAKE 36
Operation 36
TRACTION LOCK OVERRIDE 36
Operation 36
BACK-UP ALARM SYSTEM 37
Operation 37
ENGINE SPEED CONTROL 37
Operation 37
DRIVING AND STEERING THE LOADER 38
Available Control Configurations 38
Operation (Standard and ACS) 38
Operation (SJC) in ‘H’ Control Pattern 39
Operation (SJC) in ‘ISO’ Control Pattern 40
STOPPING THE LOADER 40
Using The Control Levers Or Joysticks 40
TWO-SPEED CONTROL 41
Description 41
Operation (Standard And ACS) (If Equipped) 41
Operation (SJC) (If Equipped) 41
SPEED MANAGEMENT 42
Operation 42
STEERING DRIFT COMPENSATION 43
Description 43
Selecting And Adjusting 43
Exiting And Saving 44
HYDRAULIC CONTROLS 45
Description 45
Standard Controls (Also ACS In FOOT Pedal Mode) 45
Advanced Control System (ACS) In HAND Control Mode 46
Selectable Joystick Control (SJC) In ‘H’ Control Pattern 46
Selectable Joystick Control (SJC) In ‘ISO’ Control Pattern 47
Hydraulic Bucket Positioning 47
FRONT Auxiliary Hydraulics Operation (VARIABLE FLOW) 48
FRONT Auxiliary Hydraulics Operation (MAXIMUM FLOW) 48
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 49
REAR Auxiliary Hydraulics Operation 49
Quick Couplers 50
Relieve Hydraulic Pressure (Loader and Attachment) 50
High-Flow Hydraulics Operation 51
Secondary Front Auxiliary Hydraulics 52
ATTACHMENT CONTROL DEVICE (ACD) 53
Description 53
DAILY INSPECTION 54
Daily Inspection and Maintenance 55
PRE-STARTING PROCEDURE 56
Entering The Loader 56
Operation & Maintenance Manual And Operator’s Handbook Locations 56
Seat Adjustment 57
Seat Belt Adjustment 57
Seat Bar 58
STARTING THE ENGINE 59
Key Switch 59
Keyless 61
Cold Temperature Starting 62
Warming The Hydraulic / Hydrostatic System 63
MONITORING THE DISPLAY PANELS 64
Left Panel 64
Right Panel (Key Switch) 64
Right Panel (Keyless) 64
STOPPING THE ENGINE AND LEAVING THE LOADER 65
Procedure 65
Emergency Exit 66
ATTACHMENTS 67
Choosing The Correct Bucket 67
Pallet Forks 67
Installing And Removing The Attachment (Hand Lever Bob-Tach) 68
Installing And Removing The Attachment (Power Bob-Tach) 70
OPERATING PROCEDURE 73
Inspect The Work Area 73
Operating With A Full Bucket 73
Operating With An Empty Bucket 74
Filling And Emptying The Bucket (Foot Pedals) 75
Leveling The Ground Using Float (Foot Pedals) 76
Digging And Filling A Hole (Foot Pedals) 76
Filling And Emptying The Bucket (ACS – Handles, SJC – ‘H’ Pattern) 77
Leveling The Ground Using Float (ACS – Handles, SJC – ‘H’ Pattern) 78
Digging And Filling A Hole (ACS – Handles, SJC – ‘H’ Pattern) 79
Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern) 80
Leveling The Ground Using Float (SJC – ‘ISO’ Pattern) 81
Digging And Filling A Hole (SJC – ‘ISO’ Pattern) 81
TOWING THE LOADER 82
Procedure 82
LIFTING THE LOADER 83
Single Point Lift 83
Four Point Lift 83
TRANSPORTING THE LOADER ON A TRAILER 84
Loading And Unloading 84
Fastening 84
PREVENTIVE MAINTENANCE 85
MAINTENANCE SAFETY 89
SERVICE SCHEDULE 91
Chart 91
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 92
Inspecting The BICS Controller (Engine Stopped – Key ON) 92
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 92
Inspecting The Seat Bar Sensor (Engine RUNNING) 92
Inspecting The Traction Lock (Engine RUNNING) 92
Inspecting The Lift Arm By-Pass Control 92
Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC) 92
SEAT BAR RESTRAINT SYSTEM 93
Description 93
Inspecting 93
Maintaining 93
SEAT BELT 94
Inspection and Maintenance 94
LIFT ARM SUPPORT DEVICE 95
Installing 95
Removing 96
BACK-UP ALARM SYSTEM 97
Description 97
Inspecting 97
Adjusting Switch Position 97
OPERATOR CAB 98
Description 98
Raising 98
Lowering 99
Cab Door Sensor 100
REAR DOOR 101
Opening And Closing 101
Adjusting 101
REAR GRILL 102
Removing 102
Installing 102
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 103
Cleaning And Maintenance 103
Filters 103
Evaporator / Heater Coil 103
Condenser 103
Air Conditioning Lubrication 103
Troubleshooting 103
AIR CLEANER SERVICE 104
Replacing Filter Elements 104
FUEL SYSTEM 106
Fuel Specifications 106
Biodiesel Blend Fuel 106
Filling The Fuel Tank 107
Fuel Filter 108
Removing Air From The Fuel System 108
ENGINE LUBRICATION SYSTEM 109
Checking And Adding Engine Oil 109
Engine Oil Chart 109
ENGINE LUBRICATION SYSTEM 110
Removing And Replacing Oil And Filter 110
ENGINE COOLING SYSTEM 111
Cleaning 111
Removing And Replacing Coolant 112
Checking Level 112
ELECTRICAL SYSTEM 113
Description 113
Fuse And Relay Location / Identification 113
Battery Maintenance 114
Using A Booster Battery (Jump Starting) 114
Removing And Installing The Battery 116
HYDRAULIC / HYDROSTATIC SYSTEM 117
Checking And Adding Fluid 117
Hydraulic / Hydrostatic Fluid Chart 117
Removing And Replacing Hydraulic Fluid 117
Removing And Replacing Hydraulic / Hydrostatic Filter 119
Removing And Replacing Case Drain Filters 119
Removing And Replacing Hydraulic Charge Filter 121
Breather Cap 122
SPARK ARRESTOR MUFFLER 123
Cleaning Procedure 123
TIRE MAINTENANCE 124
Wheel Nuts 124
Rotating 124
Mounting 124
FINAL DRIVE TRANSMISSION (CHAINCASE) 125
Checking And Adding Oil 125
Removing And Replacing Oil 125
ALTERNATOR BELT 126
Belt Adjustment 126
Belt Replacement 126
AIR CONDITIONING BELT 127
Belt Adjustment 127
Belt Replacement 127
DRIVE BELT 128
Belt Adjustment 128
Belt Replacement 128
LUBRICATING THE LOADER 131
Lubrication Locations 131
PIVOT PINS 133
Inspection And Maintenance 133
BOB-TACH (HAND LEVER) 134
Inspection And Maintenance 134
BOB-TACH (POWER) 135
Inspection And Maintenance 135
LOADER STORAGE AND RETURN TO SERVICE 136
Storage 136
Return to Service 136
SYSTEM SETUP & ANALYSIS 137
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 139
Troubleshooting Chart 139
DIAGNOSTIC SERVICE CODES 140
Viewing Service Codes (Key Switch) 140
Viewing Service Codes (Keyless) 140
Service Codes List 141
CONTROL PANEL SETUP 146
Right Panel Setup (Keyless) 146
Right Panel Setup (Keyless) 147
Attachment Control Information (Keyless) 147
PASSWORD SETUP 148
Password Description 148
Changing The Owner Password 148
Changing The User Passwords 149
Password Lockout Feature 149
MAINTENANCE CLOCK 150
Description 150
Setup 150
Reset 150
MACHINE SIGN TRANSLATIONS 151
SERVICE SCHEDULE (6734534) 153
DANGER (6702301) 156
WARNING (6577754) 156
DANGER (6702302) 156
DANGER (6717343) 156
IMPORTANT (6560573) 157
WARNING (6579528) 157
WARNING (6728539) 158
WARNING (6718706) 159
WARNING (6732696) 159
DANGER (6809511) 159
WARNING (6733996) 160
WARNING (6725370) 160
WARNING (6737189) 160
WARNING (6737248) 160
LIFT ARM SUPPORT DEVICE (6732774) 161
WARNING (7131518) 162
WARNING (7131519) 164
WARNING (6726423) 166
WARNING (6704786) 166
SPECIFICATIONS 167
(S250) LOADER SPECIFICATIONS 169
Dimensions 169
Performance 170
Controls 170
Engine 170
Hydraulic System 171
Electrical 171
Drive System 172
Capacities 172
Tires 172
WARRANTY 173
ALPHABETICAL INDEX 177

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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