Bobcat S250 Skid-Steer Loader Operation & Maintenance Manual 6986991 – PDF DOWNLOAD

Description

Bobcat S250 Skid-Steer Loader Operation & Maintenance Manual 6986991 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S250 Skid-Steer Loader Operation & Maintenance Manual 6986991 – PDF DOWNLOAD

Language : English
Pages : 194
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S250 Skid-Steer Loader Operation & Maintenance Manual 6986991 – PDF DOWNLOAD

S/N A5GM20001 & Above
S/N A5GN20001 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S250 Skid-Steer Loader Operation & Maintenance Manual 6986991 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
LOADER IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options And Accessories 12
Buckets Available 13
Attachments 13
40 GPM Attachments 13
Special Applications Kit 14
Special Applications Kit Inspection And Maintenance 14
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrestor Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
MACHINE SIGNS (DECALS) 22
PUBLICATIONS AND TRAINING RESOURCES 24
OPERATING INSTRUCTIONS 25
INSTRUMENT PANEL IDENTIFICATION 29
Cab Light 29
Left Panel 30
Display Screen 32
Standard Key Panel 33
Keyless Start Panel 33
Deluxe Instrumentation Panel 34
Side Panel 35
Front Panel 35
CONTROL IDENTIFICATION 36
Standard Controls 36
Advanced Control System (ACS) 37
Selectable Joystick Controls (SJC) 38
SEAT BAR RESTRAINT SYSTEM 39
Operation 39
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 40
Operation 40
LIFT ARM BYPASS CONTROL 41
Operation 41
PARKING BRAKE 41
Operation 41
TRACTION LOCK OVERRIDE 41
Operation 41
EMERGENCY EXIT 42
Rear Window 42
Front Door 42
BACK-UP ALARM SYSTEM 43
Description 43
Operation 43
ENGINE SPEED CONTROL 44
Operation 44
DRIVING AND STEERING THE LOADER 45
Available Control Configurations 45
Operation (Standard And ACS) 45
Operation (SJC) In ‘ISO’ Control Pattern 46
Operation (SJC) In ‘H’ Control Pattern 47
STOPPING THE LOADER 47
Using The Control Levers Or Joysticks 47
TWO-SPEED CONTROL 48
Description 48
Operation (Standard And ACS) (If Equipped) 48
Operation (SJC) (If Equipped) 48
SPEED MANAGEMENT 49
Operation 49
Changing The Factory Default Setting 50
DRIVE RESPONSE 51
Description 51
Operation 51
STEERING DRIFT COMPENSATION 53
Description 53
Operation 53
HYDRAULIC CONTROLS 55
Description 55
Standard Controls (Also ACS In FOOT Pedal Mode) 55
Advanced Control System (ACS) In HAND Control Mode 56
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 56
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 57
Hydraulic Bucket Positioning 57
FRONT Auxiliary Hydraulics Operation 58
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 59
REAR Auxiliary Hydraulics Operation 59
Secondary Front Auxiliary Hydraulics Operation 60
High-Flow Hydraulics Operation 61
Quick Couplers 61
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 62
ATTACHMENT CONTROL DEVICE (ACD) 63
Description 63
DAILY INSPECTION 64
Daily Inspection And Maintenance 65
PRE-STARTING PROCEDURE 66
Entering The Loader 66
Operation & Maintenance Manual And Operator’s Handbook Locations 66
Seat Adjustment 67
Seat Belt Adjustment 68
Seat Bar 68
STARTING THE ENGINE 69
Standard Key Panel 69
Keyless Start Panel 71
Deluxe Instrumentation Panel 73
Cold Temperature Starting 75
Warming The Hydraulic / Hydrostatic System 75
MONITORING THE DISPLAY PANELS 76
Left Panel 76
Warning And Shutdown 76
STOPPING THE ENGINE AND LEAVING THE LOADER 77
Procedure 77
COUNTERWEIGHTS 78
Description 78
Effect On The Loader And Loader Operation 78
When To Consider Using Counterweights 78
When To Consider Removing Counterweights 78
Accessories That Affect Machine Weight 78
ATTACHMENTS 79
Choosing The Correct Bucket 79
Pallet Forks 79
Installing And Removing The Attachment (Hand Lever Bob-Tach) 80
Installing And Removing The Attachment (Power Bob-Tach) 82
OPERATING PROCEDURE 85
Inspect The Work Area 85
Basic Operating Instructions 85
Driving On Public Roads 85
Operating With A Full Bucket 86
Operating With An Empty Bucket 86
Filling And Emptying The Bucket (Foot Pedals) 87
Leveling The Ground Using Float (Foot Pedals) 88
Digging And Filling A Hole (Foot Pedals) 88
Filling And Emptying The Bucket (ACS – Handles, SJC – ‘H’ Pattern) 89
Leveling The Ground Using Float (ACS – Handles, SJC – ‘H’ Pattern) 90
Digging And Filling A Hole (ACS – Handles, SJC – ‘H’ Pattern) 91
Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern) 92
Leveling The Ground Using Float (SJC – ‘ISO’ Pattern) 93
Digging And Filling A Hole (SJC – ‘ISO’ Pattern) 93
TOWING THE LOADER 94
Procedure 94
LIFTING THE LOADER 95
Single-Point Lift 95
Four-Point Lift 95
TRANSPORTING THE LOADER ON A TRAILER 96
Loading And Unloading 96
Fastening 96
PREVENTIVE MAINTENANCE 97
MAINTENANCE SAFETY 101
SERVICE SCHEDULE 103
Chart 103
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 104
Inspecting The BICS (Engine STOPPED – Key ON) 104
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 104
Inspecting The Seat Bar Sensor (Engine RUNNING) 104
Inspecting The Traction Lock (Engine RUNNING) 104
Inspecting The Lift Arm Bypass Control 104
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 104
SEAT BAR RESTRAINT SYSTEM 105
Description 105
Inspecting 105
Maintaining 105
SEAT BELT 106
Inspection And Maintenance 106
LIFT ARM SUPPORT DEVICE 107
Installing 107
Removing 108
BACK-UP ALARM SYSTEM 109
Description 109
Inspecting 109
Adjusting Switch Position 109
OPERATOR CAB 110
Description 110
Raising 110
Lowering 111
Cab Door Sensor 112
REAR DOOR (TAILGATE) 113
Opening And Closing 113
Adjusting 113
REAR GRILLE 113
Removing 113
Installing 113
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 114
Cleaning And Maintenance 114
Filters 114
Evaporator / Heater Coil 114
Condenser 114
Air Conditioning Lubrication 114
Troubleshooting 114
AIR CLEANER SERVICE 115
Replacing Filter Elements 115
FUEL SYSTEM 117
Fuel Specifications 117
Biodiesel Blend Fuel 117
Filling The Fuel Tank 118
Fuel Filter 119
Removing Air From The Fuel System 119
ENGINE LUBRICATION SYSTEM 120
Checking And Adding Engine Oil 120
Engine Oil Chart 120
Removing And Replacing Oil And Filter 120
ENGINE COOLING SYSTEM 121
Maintenance Platform 121
Description 121
Cleaning (Earlier Models) 121
Cleaning (Later Models) 122
Removing And Replacing Coolant 124
Checking Level 124
ELECTRICAL SYSTEM 125
Description 125
Fuse And Relay Location / Identification 125
Battery Maintenance 126
Using A Booster Battery (Jump Starting) 127
Removing And Installing Battery 128
HYDRAULIC / HYDROSTATIC SYSTEM 129
Checking And Adding Fluid 129
Hydraulic / Hydrostatic Fluid Chart 129
Removing And Replacing Hydraulic Fluid 130
Removing And Replacing Hydraulic / Hydrostatic Filter 131
Removing And Replacing Case Drain Filters 132
Removing And Replacing Hydraulic Charge Filter 133
Breather Cap 133
SPARK ARRESTER MUFFLER 134
Cleaning Procedure 134
TIRE MAINTENANCE 135
Wheel Nuts 135
Rotating 135
Mounting 135
FINAL DRIVE TRANSMISSION (CHAINCASE) 136
Checking And Adding Oil 136
Removing And Replacing Oil 136
ALTERNATOR BELT 137
Belt Adjustment 137
Belt Replacement 137
AIR CONDITIONING BELT 138
Belt Adjustment 138
Belt Replacement 138
DRIVE BELT 139
Belt Adjustment 139
Belt Replacement 139
LUBRICATING THE LOADER 142
Lubrication Locations 142
PIVOT PINS 144
Inspection And Maintenance 144
BOB-TACH (HAND LEVER) 145
Inspection And Maintenance 145
BOB-TACH (POWER) 146
Inspection And Maintenance 146
LOADER STORAGE AND RETURN TO SERVICE 147
Storage 147
Return To Service 147
SYSTEM SETUP & ANALYSIS 149
DIAGNOSTIC SERVICE CODES 151
Viewing Service Codes 151
Service Codes List 152
CONTROL PANEL SETUP 157
Right Panel Setup (Deluxe Instrumentation Panel) 157
Attachment Control Information (Deluxe Instrumentation Panel) 158
PASSWORD SETUP (KEYLESS START PANEL) 159
Password Description 159
Changing The Owner Password 159
Password Lockout Feature 159
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 160
Password Description 160
Changing The Owner Password 160
Changing The User Passwords 161
Password Lockout Feature 161
MAINTENANCE CLOCK 162
Description 162
Setup 162
Reset 162
MACHINE SIGN TRANSLATIONS 163
SERVICE SCHEDULE (6734534) 165
DANGER (6702301) 168
WARNING (6577754) 168
WARNING (6708941) 168
DANGER (6702302) 168
DANGER (6717343) 168
IMPORTANT (6560573) 169
WARNING (6579528) 169
WARNING (6728539) 170
WARNING (6718706) 171
WARNING (6732696) 171
DANGER (6809511) 171
WARNING (6725370) 172
WARNING (6737189) 172
WARNING (6737248) 172
LIFT ARM SUPPORT DEVICE (6732774) 173
WARNING (7131518) 174
WARNING (6726423) 175
WARNING (7131519) 176
IMPORTANT (7120602) 177
WARNING (7142141) 178
SPECIFICATIONS 179
(S250) LOADER SPECIFICATIONS 181
Machine Dimensions 181
Performance 182
Engine 182
Controls 183
Drive System 183
Hydraulic System 184
Electrical 185
Capacities 185
Tires 185
WARRANTY 187
WARRANTY 189
ALPHABETICAL INDEX 191

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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