Bobcat S250 Turbo S250 Turbo High Flow Loader Operation & Maintenance Manual 6902698 – PDF DOWNLOAD

Description

Bobcat S250 Turbo S250 Turbo High Flow Loader Operation & Maintenance Manual 6902698 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S250 Turbo S250 Turbo High Flow Loader Operation & Maintenance Manual 6902698 – PDF DOWNLOAD

Language : English
Pages : 144
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S250 Turbo S250 Turbo High Flow Loader Operation & Maintenance Manual 6902698 – PDF DOWNLOAD

S/N 526011001 thru 526016699
S/N 526111001 thru 526112199

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S250 Turbo S250 Turbo High Flow Loader Operation & Maintenance Manual 6902698 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 9
BOBCAT COMANY IS IS0 9001:2000 CERTIFIED 11
REGULAR MAINTENANCE ITEMS 11
MOTOR OIL 11
SERIAL NUMBER LOCATIONS 12
Loader Serial Number 12
Engine Serial Number 12
DELIVERY REPORT 12
LOADER IDENTIFICATION 13
FEATURES, ACCESSORIES AND ATTACHMENTS 14
Standard Items 14
Options and Accessories 14
Buckets Available 15
Attachments 15
SAFETY 17
SAFETY INSTRUCTIONS 19
Before Operation 19
Safe Operation Is The Operator’s Responsibility 20
Safe Operation Needs A Qualified Operator 20
Fire Prevention 21
MACHINE SIGNS (DECALS) 22
OPERATING INSTRUCTIONS 25
INSTRUMENT PANEL IDENTIFICATION 29
Left Panel 29
Right Panel (Standard – With Key Switch) 30
Right Panel (Deluxe – With Keyless Start) 31
Option And Field Accessory Panels (If Equipped) 33
Cab Light 34
LIFT ARM BY-PASS CONTROL 34
Operation 34
TRACTION LOCK OVERRIDE 34
Operation 34
ENGINE SPEED CONTROL 35
Operation 35
TWO-SPEED CONTROL 35
INCHING CONTROL 35
Operation 35
DRIVING AND STEERING THE LOADER 36
Available Controls Configurations 36
Operation (Standard and ACS) 36
Operation (SJC in ‘H’ Control Pattern) 37
Operation (SJC in ‘ISO’ Control Pattern) 38
STOPPING THE BOBCAT LOADER 39
Using The Steering Levers Or Joysticks 39
SEAT BAR RESTRAINT SYSTEM 39
Operation 39
HYDRAULIC CONTROLS 40
Operation 40
Standard Controls (Also ACS in Foot Pedal Mode) 40
Advanced Control System (ACS) in HAND Control Mode 41
Selectable Joystick Control (SJC) – ‘H’ Control Pattern 42
Selectable Joystick Control (SJC) – ‘ISO’ Control Pattern 42
Quick Couplers 43
Releasing Hydraulic Pressure (Loader and Attachment) 43
Auxiliary Hydraulics Button – VARIABLE FLOW 44
Auxiliary Hydraulics Button – MAXIMUM FLOW ONLY 44
Auxiliary Hydraulics Button – DISENGAGE 44
FRONT Auxiliary Hydraulics Operation – VARIABLE FLOW 44
FRONT Auxiliary Hydraulics Operation – MAXIMUM FLOW 44
FRONT Auxiliary Hydraulics Operation – CONTINUOUS FLOW 44
REAR Auxiliary Hydraulics Operation 45
Secondary Front Auxiliary Hydraulics (If Equipped) 45
High-Flow Hydraulics Operation (If Equipped) 46
Attachment Control Device (ACD) (If Equipped) 47
Bucket Position Valve Operation (If Equipped) 47
PARKING BRAKE 47
Operation 47
DAILY INSPECTION 48
Daily Inspection and Maintenance 48
PRE-STARTING PROCEDURES 49
Before Starting The Engine 49
STARTING THE ENGINE (STANDARD PANEL, KEY SWITCH) 51
Procedure 51
STARTING THE ENGINE (DELUXE PANEL, KEYLESS START) 53
Procedure 53
Cold Temperature Starting 54
WARMING THE HYDRAULIC/HYDROSTATIC SYSTEM 55
Procedure 55
STOPPING THE ENGINE 55
Procedure 55
MONITORING THE DISPLAY PANEL 56
Standard Panel 56
Deluxe Panel 56
WARNING and SHUTDOWN 56
ATTACHMENTS AND BUCKETS 57
Choosing The Correct Bucket 57
Pallet Forks 58
Hand Lever Bob-Tach – Installing The Bucket Or Attachment 58
Hand Lever Bob-Tach – Removing The Bucket Or Attachment 60
Power Bob-Tach – Installing The Bucket Or Attachment 61
Power Bob-Tach – Removing The Bucket Or Attachment 62
OPERATING PROCEDURE 63
Operating With A Full Bucket 63
Operating With An Empty Bucket 64
Foot Pedal Machines 65
Hand Control Machines (Includes ACS and SJC with H-Pattern Selected) 67
Selectable Joystick Control (SJC) with ‘ISO’ Pattern Selected 69
PARKING THE BOBCAT LOADER 71
Procedure 71
TRANSPORTING THE BOBCAT LOADER 72
Loading Onto Transport Vehicle 72
Fastening To Transport Vehicle 72
TOWING THE LOADER 73
Towing Procedure 73
LIFTING THE LOADER 74
Single Point Lift 74
Four Point Lift 74
PREVENTIVE MAINTENANCE 75
MAINTENANCE SAFETY 77
SERVICE SCHEDULE 79
Chart 79
LIFT ARM SUPPORT DEVICE 80
Installing The Lift Arm Support Device 80
Removing The Lift Arm Support Device 81
OPERATOR CAB 81
Description 81
Raising The Operator Cab 81
Lowering The Operator Cab 83
Cab Door Sensor (If Equipped) 83
Emergency Exit 84
SEAT BELT 85
Inspection and Maintenance 85
SEAT BAR RESTRAINT SYSTEM 86
Inspecting The Seat Bar 86
Maintaining The Seat Bar 86
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 87
Inspecting The BICS Controller (Engine Stopped – Key ON) 87
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 87
Inspecting The Seat Bar Sensor (Engine RUNNING) 87
Inspecting The Traction Lock (Engine RUNNING) 87
Inspecting The Lift Arm By-Pass Control 87
Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC) 87
REAR DOOR 88
Opening And Closing The Rear Door 88
Adjusting The Rear Door 88
REAR GRILL 89
Removing 89
Installing 89
HEATING SYSTEM 89
Cleaning And Maintenance 89
AIR CLEANER SERVICE 90
Replacing Filter Elements 90
FUEL SYSTEM 91
Fuel Specifications 91
Filling The Fuel Tank 91
Fuel Filter 92
Removing Air From The Fuel System 92
ENGINE LUBRICATION SYSTEM 93
Checking Engine Oil 93
Replacing The Oil And Filter 93
ENGINE COOLING SYSTEM 94
Cleaning The Cooling System 94
ELECTRICAL SYSTEM 95
Description 95
Cleaning Battery and Terminals 95
Fuse Location 95
Using A Booster Battery (Jump Starting) 96
Removing And Installing The Battery 98
HYDRAULIC / HYDROSTATIC SYSTEM 99
Checking And Adding Fluid 99
Replacing Hydraulic/Hydrostatic Filter 99
Replacing Hydraulic Fluid and Case Drain Filters 100
Breather Cap 101
TIRE MAINTENANCE 102
Wheel Nuts 102
Rotating 102
Mounting 102
FINAL DRIVE TRANSMISSION (CHAINCASE) 103
Checking And Adding Oil 103
Removing Oil From The Chaincase 103
FAN GEARBOX 104
Checking And Maintaining 104
DRIVE BELT 104
Adjusting The Drive Belt 104
Replacing The Drive Belt 104
BELT ADJUSTMENTS 105
Adjusting The Alternator Belt 105
Adjusting the Air Conditioner Belt 105
LUBRICATING THE BOBCAT LOADER 106
Lubrication Locations 106
PIVOT PINS 108
Inspection And Maintenance 108
BOB-TACH (HAND LEVER) 109
Inspection And Maintenance 109
BOB-TACH (POWER) (OPTIONAL) 110
Inspection And Maintenance 110
SYSTEM SETUP & ANALYSIS 111
BICS SYSTEM 113
Troubleshooting Guide 113
DIAGNOSTICS SERVICE CODES 114
Display 114
Number Codes List 115
DELUXE INSTRUMENT PANEL SETUP 119
Deluxe Panel Upgrade 119
Deluxe Panel Setup 120
Passwords (Deluxe) 120
Viewing Service Codes 122
SHUTDOWN FEATURE 123
SERVICE CLOCK RESET 123
MACHINE SIGN TRANSLATIONS 125
SERVICE SCHEDULE (6734534) 127
WARNING (6728539) 128
WARNING (6715944) 129
DANGER (6702301) 130
WARNING (6577754) 130
DANGER (6702302) 130
WARNING (6579528) 130
WARNING (6717343) 131
WARNING (6708941) 131
IMPORTANT (6560573) 131
WARNING (6732696) 131
LIFT ARM SUPPORT DEVICE (6732774) 132
SPECIFICATIONS 133
LOADERS SPECIFICATIONS (S250) 137
Machine Dimensions 137
Performance 138
Controls 138
Engine 138
Hydraulic System 139
Electrical 139
Drive System 140
Capacities 140
Tires 140
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS 141
WARRANTY 143

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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