Bobcat S250 Turbo S250 Turbo High Flow Loader Operation & Maintenance Manual 6904178 – PDF DOWNLOAD

Description

Bobcat S250 Turbo S250 Turbo High Flow Loader Operation & Maintenance Manual 6904178 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S250 Turbo S250 Turbo High Flow Loader Operation & Maintenance Manual 6904178 – PDF DOWNLOAD

Language : English
Pages : 140
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S250 Turbo S250 Turbo High Flow Loader Operation & Maintenance Manual 6904178 – PDF DOWNLOAD

S/N 526016700 & Above
S/N 526112200 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S250 Turbo S250 Turbo High Flow Loader Operation & Maintenance Manual 6904178 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMANY IS IS0 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
MOTOR OIL 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
LOADER IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options and Accessories 12
Buckets Available 13
Attachments 13
40 GPM Attachments 13
SAFETY 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Fire Prevention 19
MACHINE SIGNS (DECALS) 20
OPERATING INSTRUCTIONS 23
INSTRUMENT PANEL IDENTIFICATION 27
Left Panel 27
Right Panel (Standard – With Key Switch) 28
Right Panel (Deluxe – With Keyless Start) 29
Option And Field Accessory Panels (If Equipped) 31
Cab Light 32
LIFT ARM BY-PASS CONTROL 32
Operation 32
TRACTION LOCK OVERRIDE 32
Operation 32
ENGINE SPEED CONTROL 33
Operation 33
TWO-SPEED CONTROL 33
INCHING CONTROL 33
Operation 33
DRIVING AND STEERING THE LOADER 34
Available Controls Configurations 34
Operation (Standard and ACS) 34
Operation (SJC in ‘H’ Control Pattern) 35
Operation (SJC in ‘ISO’ Control Pattern) 36
STOPPING THE BOBCAT LOADER 37
Using The Steering Levers Or Joysticks 37
SEAT BAR RESTRAINT SYSTEM 37
Operation 37
HYDRAULIC CONTROLS 38
Operation 38
Standard Controls (Also ACS in Foot Pedal Mode) 38
Advanced Control System (ACS) in HAND Control Mode 39
Selectable Joystick Control (SJC) – ‘H’ Control Pattern 40
Selectable Joystick Control (SJC) – ‘ISO’ Control Pattern 40
Quick Couplers 41
Releasing Hydraulic Pressure (Loader and Attachment) 41
Auxiliary Hydraulics Button – VARIABLE FLOW 42
Auxiliary Hydraulics Button – MAXIMUM FLOW ONLY 42
Auxiliary Hydraulics Button – DISENGAGE 42
FRONT Auxiliary Hydraulics Operation – VARIABLE FLOW 42
FRONT Auxiliary Hydraulics Operation – MAXIMUM FLOW 42
FRONT Auxiliary Hydraulics Operation – CONTINUOUS FLOW 42
REAR Auxiliary Hydraulics Operation 43
Secondary Front Auxiliary Hydraulics (If Equipped) 43
High-Flow Hydraulics Operation (If Equipped) 44
Attachment Control Device (ACD) (If Equipped) 45
Bucket Position Valve Operation (If Equipped) 45
PARKING BRAKE 45
Operation 45
DAILY INSPECTION 46
Daily Inspection and Maintenance 46
PRE-STARTING PROCEDURES 47
Before Starting The Engine 47
STARTING THE ENGINE (STANDARD PANEL, KEY SWITCH) 49
Procedure 49
STARTING THE ENGINE (DELUXE PANEL, KEYLESS START) 51
Procedure 51
Cold Temperature Starting 52
WARMING THE HYDRAULIC/HYDROSTATIC SYSTEM 53
Procedure 53
STOPPING THE ENGINE 53
Procedure 53
MONITORING THE DISPLAY PANEL 54
Standard Panel 54
Deluxe Panel 54
WARNING and SHUTDOWN 54
ATTACHMENTS AND BUCKETS 55
Choosing The Correct Bucket 55
Pallet Forks 56
Hand Lever Bob-Tach – Installing The Bucket Or Attachment 56
Hand Lever Bob-Tach – Removing The Bucket Or Attachment 58
Power Bob-Tach – Installing The Bucket Or Attachment 59
Power Bob-Tach – Removing The Bucket Or Attachment 60
OPERATING PROCEDURE 61
Operating With A Full Bucket 61
Operating With An Empty Bucket 62
Foot Pedal Machines 63
Hand Control Machines (Includes ACS and SJC with H-Pattern Selected) 65
Selectable Joystick Control (SJC) with ‘ISO’ Pattern Selected 67
PARKING THE BOBCAT LOADER 69
Procedure 69
TRANSPORTING THE BOBCAT LOADER 70
Loading Onto Transport Vehicle 70
Fastening To Transport Vehicle 70
TOWING THE LOADER 71
Towing Procedure 71
LIFTING THE LOADER 72
Single Point Lift 72
Four Point Lift 72
PREVENTIVE MAINTENANCE 73
MAINTENANCE SAFETY 75
SERVICE SCHEDULE 77
Chart 77
LIFT ARM SUPPORT DEVICE 78
Installing The Lift Arm Support Device 78
Removing The Lift Arm Support Device 79
OPERATOR CAB 79
Description 79
Raising The Operator Cab 79
Lowering The Operator Cab 81
Cab Door Sensor (If Equipped) 81
Emergency Exit 82
SEAT BELT 83
Inspection and Maintenance 83
SEAT BAR RESTRAINT SYSTEM 84
Inspecting The Seat Bar 84
Maintaining The Seat Bar 84
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 85
Inspecting The BICS Controller (Engine Stopped – Key ON) 85
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 85
Inspecting The Seat Bar Sensor (Engine RUNNING) 85
Inspecting The Traction Lock (Engine RUNNING) 85
Inspecting The Lift Arm By-Pass Control 85
Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC) 85
REAR DOOR 86
Opening And Closing The Rear Door 86
Adjusting The Rear Door 86
REAR GRILL 87
Removing 87
Installing 87
HEATING SYSTEM 87
Cleaning And Maintenance 87
AIR CLEANER SERVICE 88
Replacing Filter Elements 88
FUEL SYSTEM 89
Fuel Specifications 89
Filling The Fuel Tank 89
Fuel Filter 90
Removing Air From The Fuel System 90
ENGINE LUBRICATION SYSTEM 91
Checking Engine Oil 91
Replacing The Oil And Filter 91
ENGINE COOLING SYSTEM 92
Cleaning The Cooling System 92
Checking Level 93
Removing And Replacing Coolant 93
ELECTRICAL SYSTEM 94
Description 94
Cleaning Battery and Terminals 94
Fuse Location 94
Using A Booster Battery (Jump Starting) 95
Removing And Installing The Battery 97
HYDRAULIC / HYDROSTATIC SYSTEM 98
Checking And Adding Fluid 98
Replacing Hydraulic/Hydrostatic Filter 98
Replacing Hydraulic Fluid and Case Drain Filters 99
Breather Cap 100
TIRE MAINTENANCE 101
Wheel Nuts 101
Rotating 101
Mounting 101
FINAL DRIVE TRANSMISSION (CHAINCASE) 102
Checking And Adding Oil 102
Removing Oil From The Chaincase 102
FAN GEARBOX 103
Checking And Maintaining 103
DRIVE BELT 103
Adjusting The Drive Belt 103
Replacing The Drive Belt 103
BELT ADJUSTMENTS 104
Adjusting The Alternator Belt 104
Adjusting the Air Conditioner Belt 104
LUBRICATING THE BOBCAT LOADER 105
Lubrication Locations 105
PIVOT PINS 107
Inspection And Maintenance 107
BOB-TACH (hand lever) 108
Inspection And Maintenance 108
BOB-TACH (POWER) (OPTIONAL) 109
Inspection And Maintenance 109
SYSTEM SETUP & ANALYSIS 111
BICS SYSTEM 113
Troubleshooting Guide 113
DIAGNOSTICS SERVICE CODES 114
Display 114
Viewing Service Codes (Keyless) 114
Service Codes List 115
DELUXE INSTRUMENT PANEL SETUP 119
Deluxe Panel Upgrade 119
Deluxe Panel Setup 120
Passwords (Deluxe) 120
SHUTDOWN FEATURE 122
SERVICE CLOCK RESET 122
MACHINE SIGN TRANSLATIONS 123
SERVICE SCHEDULE (6734534) 125
WARNING (6728539) 126
WARNING (6715944) 127
DANGER (6702301) 128
WARNING (6577754) 128
DANGER (6702302) 128
WARNING (6579528) 128
WARNING (6717343) 129
WARNING (6708941) 129
IMPORTANT (6560573) 129
WARNING (6732696) 129
LIFT ARM SUPPORT DEVICE (6732774) 130
SPECIFICATIONS 131
LOADERS SPECIFICATIONS (S250) 133
Machine Dimensions 133
Performance 134
Controls 134
Engine 134
Hydraulic System 135
Electrical 135
Drive System 136
Capacities 136
Tires 136
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS 137
WARRANTY 139

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V