Bobcat S300 Skid-Steer Loader Operation & Maintenance Manual 6986993 – PDF DOWNLOAD

Description

Bobcat S300 Skid-Steer Loader Operation & Maintenance Manual 6986993 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S300 Skid-Steer Loader Operation & Maintenance Manual 6986993 – PDF DOWNLOAD

Language : English
Pages : 195
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S300 Skid-Steer Loader Operation & Maintenance Manual 6986993 – PDF DOWNLOAD

S/N A5GP20001 & Above
S/N A5GR20001 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S300 Skid-Steer Loader Operation & Maintenance Manual 6986993 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 6
FOREWORD 8
BOBCAT COMPANY IS IS0 9001 CERTIFIED 10
REGULAR MAINTENANCE ITEMS 10
SERIAL NUMBER LOCATIONS 11
Loader Serial Number 11
Engine Serial Number 11
DELIVERY REPORT 11
LOADER IDENTIFICATION 12
FEATURES, ACCESSORIES AND ATTACHMENTS 13
Standard Items 13
Options And Accessories 13
Buckets Available 14
Attachments 14
40 GPM Attachments 14
Special Applications Kit 15
Special Applications Kit Inspection And Maintenance 15
Forestry Door And Window Kit 15
Forestry Door And Window Kit Inspection And Maintenance 15
SAFETY & TRAINING RESOURCES 16
SAFETY INSTRUCTIONS 18
Before Operation 18
Safe Operation Is The Operator’s Responsibility 19
Safe Operation Needs A Qualified Operator 19
Avoid Silica Dust 20
FIRE PREVENTION 20
Maintenance 20
Operation 20
Electrical 20
Hydraulic System 21
Fueling 21
Starting 21
Spark Arrestor Exhaust System 21
Welding And Grinding 21
Fire Extinguishers 21
MACHINE SIGNS (DECALS) 23
PUBLICATIONS AND TRAINING RESOURCES 25
OPERATING INSTRUCTIONS 26
INSTRUMENT PANEL IDENTIFICATION 30
Cab Light 30
Left Panel 31
Display Screen 33
Standard Key Panel 34
Keyless Start Panel 34
Deluxe Instrumentation Panel 35
Side Panel 36
Front Panel 36
CONTROL IDENTIFICATION 37
Standard Controls 37
Advanced Control System (ACS) 38
Selectable Joystick Controls (SJC) 39
SEAT BAR RESTRAINT SYSTEM 40
Operation 40
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 41
Operation 41
LIFT ARM BYPASS CONTROL 42
Operation 42
PARKING BRAKE 42
Operation 42
TRACTION LOCK OVERRIDE 42
Operation 42
EMERGENCY EXIT 43
Rear Window 43
Front Door 43
BACK-UP ALARM SYSTEM 44
Description 44
Operation 44
ENGINE SPEED CONTROL 45
Operation 45
DRIVING AND STEERING THE LOADER 46
Available Control Configurations 46
Operation (Standard And ACS) 46
Operation (SJC) In ‘ISO’ Control Pattern 47
Operation (SJC) In ‘H’ Control Pattern 48
STOPPING THE LOADER 48
Using The Control Levers Or Joysticks 48
TWO-SPEED CONTROL 49
Description 49
Operation (Standard And ACS) (If Equipped) 49
Operation (SJC) (If Equipped) 49
SPEED MANAGEMENT 50
Operation 50
Changing The Factory Default Setting 51
DRIVE RESPONSE 52
Description 52
Operation 52
STEERING DRIFT COMPENSATION 54
Description 54
Operation 54
HYDRAULIC CONTROLS 56
Description 56
Standard Controls (Also ACS In FOOT Pedal Mode) 56
Advanced Control System (ACS) In HAND Control Mode 57
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 57
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 58
Hydraulic Bucket Positioning 58
FRONT Auxiliary Hydraulics Operation 59
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 60
REAR Auxiliary Hydraulics Operation 60
Secondary Front Auxiliary Hydraulics Operation 61
High-Flow Hydraulics Operation 62
Quick Couplers 62
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 63
ATTACHMENT CONTROL DEVICE (ACD) 64
Description 64
DAILY INSPECTION 65
Daily Inspection And Maintenance 66
PRE-STARTING PROCEDURE 67
Entering The Loader 67
Operation & Maintenance Manual And Operator’s Handbook Locations 67
Seat Adjustment 68
Seat Belt Adjustment 69
Seat Bar 69
STARTING THE ENGINE 70
Standard Key Panel 70
Keyless Start Panel 72
Deluxe Instrumentation Panel 74
Cold Temperature Starting 76
Warming The Hydraulic / Hydrostatic System 76
MONITORING THE DISPLAY PANELS 77
Left Panel 77
Warning And Shutdown 77
STOPPING THE ENGINE AND LEAVING THE LOADER 78
Procedure 78
COUNTERWEIGHTS 79
Description 79
Effect On The Loader And Loader Operation 79
When To Consider Using Counterweights 79
When To Consider Removing Counterweights 79
Accessories That Affect Machine Weight 79
ATTACHMENTS 80
Choosing The Correct Bucket 80
Pallet Forks 80
Installing And Removing The Attachment (Hand Lever Bob-Tach) 81
Installing And Removing The Attachment (Power Bob-Tach) 83
OPERATING PROCEDURE 86
Inspect The Work Area 86
Basic Operating Instructions 86
Driving On Public Roads 86
Operating With A Full Bucket 87
Operating With An Empty Bucket 87
Filling And Emptying The Bucket (Foot Pedals) 88
Leveling The Ground Using Float (Foot Pedals) 89
Digging And Filling A Hole (Foot Pedals) 89
Filling And Emptying The Bucket (ACS – Handles, SJC – ‘H’ Pattern) 90
Leveling The Ground Using Float (ACS – Handles, SJC – ‘H’ Pattern) 91
Digging And Filling A Hole (ACS – Handles, SJC – ‘H’ Pattern) 92
Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern) 93
Leveling The Ground Using Float (SJC – ‘ISO’ Pattern) 94
Digging And Filling A Hole (SJC – ‘ISO’ Pattern) 94
TOWING THE LOADER 95
Procedure 95
LIFTING THE LOADER 96
Single-Point Lift 96
Four-Point Lift 96
TRANSPORTING THE LOADER ON A TRAILER 97
Loading And Unloading 97
Fastening 97
PREVENTIVE MAINTENANCE 98
MAINTENANCE SAFETY 102
SERVICE SCHEDULE 104
Chart 104
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 105
Inspecting The BICS (Engine STOPPED – Key ON) 105
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 105
Inspecting The Seat Bar Sensor (Engine RUNNING) 105
Inspecting The Traction Lock (Engine RUNNING) 105
Inspecting The Lift Arm Bypass Control 105
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 105
SEAT BAR RESTRAINT SYSTEM 106
Description 106
Inspecting 106
Maintaining 106
SEAT BELT 107
Inspection And Maintenance 107
LIFT ARM SUPPORT DEVICE 108
Installing 108
Removing 109
BACK-UP ALARM SYSTEM 110
Description 110
Inspecting 110
Adjusting Switch Position 110
OPERATOR CAB 111
Description 111
Raising 111
Lowering 112
Cab Door Sensor 113
REAR DOOR (TAILGATE) 114
Opening And Closing 114
Adjusting 114
REAR GRILLE 114
Removing 114
Installing 114
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 115
Cleaning And Maintenance 115
Filters 115
Evaporator / Heater Coil 115
Condenser 115
Air Conditioning Lubrication 115
Troubleshooting 115
AIR CLEANER SERVICE 116
Replacing Filter Elements 116
FUEL SYSTEM 118
Fuel Specifications 118
Biodiesel Blend Fuel 118
Filling The Fuel Tank 119
Fuel Filter 120
Removing Air From The Fuel System 120
ENGINE LUBRICATION SYSTEM 121
Checking And Adding Engine Oil 121
Engine Oil Chart 121
Removing And Replacing Oil And Filter 121
ENGINE COOLING SYSTEM 122
Maintenance Platform 122
Description 122
Cleaning (Earlier Models) 122
Cleaning (Later Models) 123
Removing And Replacing Coolant 125
Checking Level 125
ELECTRICAL SYSTEM 126
Description 126
Fuse And Relay Location / Identification 126
Battery Maintenance 127
Using A Booster Battery (Jump Starting) 128
Removing And Installing Battery 129
HYDRAULIC / HYDROSTATIC SYSTEM 130
Checking And Adding Fluid 130
Hydraulic / Hydrostatic Fluid Chart 130
Removing And Replacing Hydraulic Fluid 131
Removing And Replacing Hydraulic / Hydrostatic Filter 132
Removing And Replacing Case Drain Filters 133
Removing And Replacing Hydraulic Charge Filter 134
Breather Cap 134
SPARK ARRESTER MUFFLER 135
Cleaning Procedure 135
TIRE MAINTENANCE 136
Wheel Nuts 136
Rotating 136
Mounting 136
FINAL DRIVE TRANSMISSION (CHAINCASE) 137
Checking And Adding Oil 137
Removing And Replacing Oil 137
ALTERNATOR BELT 138
Belt Adjustment 138
Belt Replacement 138
AIR CONDITIONING BELT 139
Belt Adjustment 139
Belt Replacement 139
DRIVE BELT 140
Belt Adjustment 140
Belt Replacement 140
LUBRICATING THE LOADER 143
Lubrication Locations 143
PIVOT PINS 145
Inspection And Maintenance 145
BOB-TACH (HAND LEVER) 146
Inspection And Maintenance 146
BOB-TACH (POWER) 147
Inspection And Maintenance 147
LOADER STORAGE AND RETURN TO SERVICE 148
Storage 148
Return To Service 148
SYSTEM SETUP & ANALYSIS 150
DIAGNOSTIC SERVICE CODES 152
Viewing Service Codes 152
Service Codes List 153
CONTROL PANEL SETUP 158
Right Panel Setup (Deluxe Instrumentation Panel) 158
Attachment Control Information (Deluxe Instrumentation Panel) 159
PASSWORD SETUP (KEYLESS START PANEL) 160
Password Description 160
Changing The Owner Password 160
Password Lockout Feature 160
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 161
Password Description 161
Changing The Owner Password 161
Changing The User Passwords 162
Password Lockout Feature 162
MAINTENANCE CLOCK 163
Description 163
Setup 163
Reset 163
MACHINE SIGN TRANSLATIONS 164
SERVICE SCHEDULE (6734534) 166
DANGER (6702301) 169
WARNING (6577754) 169
WARNING (6708941) 169
DANGER (6702302) 169
DANGER (6717343) 169
IMPORTANT (6560573) 170
WARNING (6579528) 170
WARNING (6728539) 171
WARNING (6718706) 172
WARNING (6732696) 172
DANGER (6809511) 172
WARNING (6725370) 173
WARNING (6737189) 173
WARNING (6737248) 173
LIFT ARM SUPPORT DEVICE (6732774) 174
WARNING (7131518) 175
WARNING (6726423) 176
WARNING (7131519) 177
IMPORTANT (7120602) 178
WARNING (7142141) 179
SPECIFICATIONS 180
(S300) LOADER SPECIFICATIONS 182
Machine Dimensions 182
Performance 183
Engine 183
Controls 184
Drive System 184
Hydraulic System 185
Electrical 185
Capacities 186
Tires 186
WARRANTY 188
WARRANTY 190
ALPHABETICAL INDEX 192

Customer Support: [email protected]

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