Bobcat S300 Turbo S300 Turbo High FLow Loader Operation & Maintenance Manual 6904180 – PDF DOWNLOAD

Description

Bobcat S300 Turbo S300 Turbo High FLow Loader Operation & Maintenance Manual 6904180 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S300 Turbo S300 Turbo High FLow Loader Operation & Maintenance Manual 6904180 – PDF DOWNLOAD

Language : English
Pages : 144
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S300 Turbo S300 Turbo High FLow Loader Operation & Maintenance Manual 6904180 – PDF DOWNLOAD

S/N 525815600 & Above
S/N 525912200 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S300 Turbo S300 Turbo High FLow Loader Operation & Maintenance Manual 6904180 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMANY IS IS0 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
MOTOR OIL 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
BOBCAT LOADER IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options and Accessories 12
Buckets Available 13
Attachments 13
40 GPM Attachments 13
SAFETY 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Fire Prevention 19
MACHINE SIGNS (DECALS) 20
OPERATING INSTRUCTIONS 23
INSTRUMENT PANEL IDENTIFICATION 27
Left Panel 27
Right Panel (Standard – With Key Switch) 28
Right Panel (Deluxe – With Keyless Start) 29
Option And Field Accessory Panels (If Equipped) 31
Cab Light 32
LIFT ARM BY-PASS CONTROL 32
Operation 32
TRACTION LOCK OVERRIDE 32
Operation 32
ENGINE SPEED CONTROL 33
Operation 33
TWO-SPEED CONTROL 33
INCHING CONTROL 33
Operation 33
DRIVING AND STEERING THE LOADER 34
Available Controls Configurations 34
Operation (Standard and ACS) 34
Operation (SJC in ‘H’ Control Pattern) 35
Operation (SJC in ‘ISO’ Control Pattern) 36
STOPPING THE BOBCAT LOADER 37
Using The Steering Levers Or Joysticks 37
SEAT BAR RESTRAINT SYSTEM 37
Operation 37
HYDRAULIC CONTROLS 38
Operation 38
Standard Controls (Also ACS in Foot Pedal Mode) 38
Advanced Control System (ACS) in HAND Control Mode 39
Selectable Joystick Control (SJC) – ‘H’ Control Pattern 40
Selectable Joystick Control (SJC) – ‘ISO’ Control Pattern 40
Quick Couplers 41
Releasing Hydraulic Pressure (Loader and Attachment) 41
Auxiliary Hydraulics Button – VARIABLE FLOW 42
Auxiliary Hydraulics Button – MAXIMUM FLOW ONLY 42
Auxiliary Hydraulics Button – DISENGAGE 42
FRONT Auxiliary Hydraulics Operation – VARIABLE FLOW 42
FRONT Auxiliary Hydraulics Operation – MAXIMUM FLOW 42
FRONT Auxiliary Hydraulics Operation – CONTINUOUS FLOW 42
REAR Auxiliary Hydraulics Operation (If Equipped) 43
High-Flow Hydraulics Operation (If Equipped) 43
Attachment Control Device (ACD) (If Equipped) 44
Bucket Position Valve Operation (If Equipped) 44
PARKING BRAKE 44
Operation 44
DAILY INSPECTION 45
Daily Inspection and Maintenance 45
PRE-STARTING PROCEDURES 46
Before Starting The Engine 46
STARTING THE ENGINE (STANDARD PANEL, KEY SWITCH) 48
Procedure 48
STARTING THE ENGINE (DELUXE PANEL, KEYLESS START) 50
Procedure 50
Cold Temperature Starting 51
WARMING THE HYDRAULIC/HYDROSTATIC SYSTEM 52
Procedure 52
STOPPING THE ENGINE 52
Procedure 52
MONITORING THE DISPLAY PANEL 53
Standard Panel 53
Deluxe Panel 53
WARNING and SHUTDOWN 53
ATTACHMENTS AND BUCKETS 54
Choosing The Correct Bucket 54
Pallet Forks 55
Hand Lever Bob-Tach – Installing The Bucket Or Attachment 55
Hand Lever Bob-Tach – Removing The Bucket Or Attachment 57
Power Bob-Tach (Option) – Installing The Bucket Or Attachment 58
Power Bob-Tach (Option) – Removing The Bucket Or Attachment 59
OPERATING PROCEDURE 60
Operating With A Full Bucket 60
Operating With An Empty Bucket 61
Foot Pedal Machines 62
Hand Control Machines (Includes ACS and SJC with H-Pattern Selected) 64
Selectable Joystick Control (SJC) with ‘ISO’ Pattern Selected 66
PARKING THE BOBCAT LOADER 68
Procedure 68
TRANSPORTING THE BOBCAT LOADER 69
Loading Onto Transport Vehicle 69
Fastening To Transport Vehicle 69
TOWING THE LOADER 70
Towing Procedure 70
LIFTING THE LOADER 71
Single Point Lift 71
Four Point Lift 71
PREVENTIVE MAINTENANCE 73
MAINTENANCE SAFETY 75
SERVICE SCHEDULE 77
Chart 77
LIFT ARM SUPPORT DEVICE 78
Installing The Lift Arm Support Device 78
Removing The Lift Arm Support Device 79
OPERATOR CAB 79
Raising The Operator Cab 79
Lowering The Operator Cab 81
Cab Door Sensor (If Equipped) 81
Emergency Exit 82
SEAT BELT 83
Inspection and Maintenance 83
SEAT BAR RESTRAINT SYSTEM 84
Inspecting The Seat Bar 84
Maintaining The Seat Bar 84
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 85
Inspecting The BICS Controller (Engine Stopped – Key ON) 85
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 85
Inspecting The Seat Bar Sensor (Engine RUNNING) 85
Inspecting The Traction Lock (Engine RUNNING) 85
Inspecting The Lift Arm By-Pass Control 85
Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC) 85
REAR DOOR 86
Opening And Closing The Rear Door 86
Adjusting The Rear Door 86
REAR GRILL 87
Removing 87
Installing 87
HEATER AND AIR CONDITIONING 87
Cleaning And Maintenance 87
Filters 87
Evaporator 87
Air Conditioner Lubrication 87
Troubleshooting 87
AIR CLEANER SERVICE 88
Replacing Filter Elements 88
FUEL SYSTEM 89
Fuel Specifications 89
Filling The Fuel Tank 89
Fuel Filter 90
Removing Air From The Fuel System 90
ENGINE LUBRICATION SYSTEM 91
Checking Engine Oil 91
Replacing The Oil And Filter 91
ENGINE COOLING SYSTEM 92
Cleaning The Cooling System 92
Checking Level 93
Removing And Replacing Coolant 93
ELECTRICAL SYSTEM 94
Description 94
Cleaning Battery and Terminals 94
Fuse Location 94
Using A Booster Battery (Jump Starting) 95
Removing And Installing The Battery 97
HYDRAULIC / HYDROSTATIC SYSTEM 98
Checking And Adding Fluid 98
Replacing Hydraulic/Hydrostatic Filter 98
Replacing Hydraulic Fluid and Case Drain Filters 99
Breather Cap 100
TIRE MAINTENANCE 101
Wheel Nuts 101
Rotating 101
Mounting 101
FINAL DRIVE TRANSMISSION (CHAINCASE) 102
Checking And Adding Oil 102
Removing Oil From The Chaincase 102
FAN GEARBOX 103
Checking And Maintaining 103
DRIVE BELT 103
Adjusting The Drive Belt 103
Replacing The Drive Belt 103
BELT ADJUSTMENT 103
Adjusting The Alternator Belt 103
Adjusting the Air Conditioner Belt 104
LUBRICATING THE BOBCAT LOADER 104
Lubrication Locations 104
PIVOT PINS 106
Inspection And Maintenance 106
BOB-TACH (HAND LEVER) 107
Inspection And Maintenance 107
BOB-TACH (POWER) (OPTIONAL) 108
Inspection And Maintenance 108
SYSTEM SETUP & ANALYSIS 109
BICS SYSTEM 113
Troubleshooting Guide 113
DIAGNOSTICS SERVICE CODES 114
Display 114
Viewing Service Codes 114
Service Codes List 115
DELUXE INSTRUMENT PANEL SETUP 119
Deluxe Panel Upgrade 119
Deluxe Panel Setup 120
Passwords (Deluxe) 120
SHUTDOWN FEATURE 122
SERVICE CLOCK RESET 122
MACHINE SIGN TRANSLATIONS 123
SERVICE SCHEDULE (6734534) 127
WARNING (6728539) 128
WARNING (6715944) 129
DANGER (6702301) 130
WARNING (6577754) 130
DANGER (6702302) 130
WARNING (6579528) 130
WARNING (6717343) 131
WARNING (6708941) 131
IMPORTANT (6560573) 131
WARNING (6732696) 131
LIFT ARM SUPPORT DEVICE (6732774) 132
SPECIFICATIONS 133
LOADER SPECIFICATIONS (S300) 137
Machine Dimensions 137
Performance 138
Controls 138
Engine 138
Hydraulic System 139
Electrical 139
Drive System 140
Capacities 140
Tires 140
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS 141
WARRANTY 143

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V