Bobcat S330 Skid-Steer Loader Service Manual 6904887 (3-09) – PDF DOWNLOAD

Description

Bobcat S330 Skid-Steer Loader Service Manual 6904887 (3-09) – PDF DOWNLOAD

FILE DETAILS:

Bobcat S330 Skid-Steer Loader Service Manual 6904887 (3-09) – PDF DOWNLOAD

Language : English
Pages : 1002
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S330 Skid-Steer Loader Service Manual 6904887 (3-09) – PDF DOWNLOAD

S/N A02011001 – A02059999
S/N A02111001 – A02159999

FOREWORD:

This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

A general inspection of the following items must be made after the loader has had service or repair:

TABLE OF CONTENTS:

Bobcat S330 Skid-Steer Loader Service Manual 6904887 (3-09) – PDF DOWNLOAD

MAINTENANCE SAFETY 3
ALPHABETICAL INDEX 5
CONTENTS 7
FOREWORD 8
SAFETY INSTRUCTIONS 11
FIRE PREVENTION 13
Maintenance 13
Operation 13
Electrical 13
Hydraulic System 13
Fueling 13
Starting 13
Spark Arrestor Exhaust System 13
Welding And Grinding 14
Fire Extinguishers 14
SERIAL NUMBER LOCATION 15
Loader Serial Number 15
Engine Serial Number 15
DELIVERY REPORT 15
BOBCAT LOADER IDENTIFICATION 16
SAFETY AND MAINTENANCE 17
LIFTING AND BLOCKING THE LOADER 21
Procedure 21
LIFT ARM SUPPORT DEVICE 23
Installing 23
Removing 24
OPERATOR CAB 25
Description 25
Raising 25
Lowering 26
Cab Door Sensor 27
Special Applications Kit 28
Special Applications Kit Inspection And Maintenance 28
TRANSPORTING THE LOADER ON A TRAILER 29
Loading And Unloading 29
Fastening 29
TOWING THE LOADER 31
Procedure 31
REMOTE START TOOL KIT-MEL1563 33
Remote Start Tool – MEL1563 33
Service Tool Harness Control – MEL1565 34
Service Tool Harness Communicator – MEL1566 35
Remote Start Procedure 36
REMOTE START TOOL (SERVICE TOOL) KIT – 6689779 39
Description 39
Remote Start Tool (Service Tool) – 6689778 40
Loader Service Tool Harness – 6689747 41
Computer Service Tool Harness – 6689746 42
Remote Start Procedure 43
SERVICE SCHEDULE 47
Chart 47
AIR CLEANER SERVICE 49
Replacing Filter Elements 49
ENGINE COOLING SYSTEM 51
Cleaning 51
Removing And Replacing Coolant 52
Checking Level 52
FUEL SYSTEM 53
Fuel Specifications 53
Biodiesel Blend Fuel 53
Filling The Fuel Tank 54
Fuel Filter 54
Removing Air From The Fuel System 55
ENGINE LUBRICATION SYSTEM 57
Checking And Adding Engine Oil 57
Engine Oil Chart 57
Removing And Replacing Oil And Filter 58
HYDRAULIC / HYDROSTATIC SYSTEM 59
Checking And Adding Fluid 59
Hydraulic / Hydrostatic Fluid Chart 59
Removing And Replacing Hydraulic Fluid 60
Removing And Replacing Hydraulic / Hydrostatic Filter 61
Removing And Replacing Case Drain Filters 62
Removing And Replacing Hydraulic Charge Filter 63
Breather Cap 64
FINAL DRIVE TRANSMISSION (CHAINCASE) 65
Checking And Adding Oil 65
Removing And Replacing Oil 65
BOB-TACH (HAND LEVER) 67
Inspection And Maintenance 67
BOB-TACH (POWER) 69
Inspection And Maintenance 69
LUBRICATING THE LOADER 71
Lubrication Locations 71
TIRE MAINTENANCE 73
Wheel Nuts 73
Rotating 74
Mounting 74
SPARK ARRESTOR MUFFLER 75
Cleaning Procedure 75
PIVOT PINS 77
Inspection And Maintenance 77
LOADER STORAGE AND RETURN TO SERVICE 79
Storage 79
Return to Service 79
STOPPING THE ENGINE AND LEAVING THE LOADER 81
Procedure 81
Emergency Exit 82
HYDRAULIC SYSTEM 83
HYDRAULIC / HYDROSTATIC SCHEMATICS 89
HYDRAULIC SYSTEM INFORMATION 121
Glossary Of Hydraulic / Hydrostatic Symbols 121
Troubleshooting 125
CYLINDER (LIFT) 127
Testing 127
Removal And Installation 128
Parts Identification 130
Disassembly 131
Assembly 133
CYLINDER (TILT) 135
Testing 135
Removal And Installation 136
Base End Pivot Pin Removal And Installation 138
Parts Identification 139
Disassembly 140
Assembly 142
CYLINDER (BOB-TACH) 145
Testing 145
Removal And Installation 146
Parts Identification 147
Disassembly 148
Assembly 149
MAIN RELIEF VALVE 153
Description 153
Testing 154
Adjusting 156
Removal And Installation 157
HYDRAULIC CONTROL VALVE (STANDARD) 159
Description 159
Removal And Installation 160
Identification Chart 164
Mount Bracket Removal And Installation 165
Lift Load Check Valve Removal And Installation 165
Load Check Valve Removal And Installation (Tilt & Auxiliary) 166
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 166
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End) 167
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 168
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 168
Port Relief Valve Removal And Installation 169
Plug Removal And Installation 170
Rubber Boot Removal And Installation 171
End Cap Block Removal And Installation 172
Lift Spool And Detent Removal And Installation 173
Tilt Spool Removal And Installation 183
Auxiliary Spool Removal And Installation 185
Auxiliary Solenoid Removal And Installation 187
Solenoid Removal And Installation 188
Lock Valve Removal And Installation 189
Lift Arm Bypass Orifice Removal And Installation 191
Main Relief Valve Removal And Installation 191
Check Valve Removal And Installation 192
HYDRAULIC CONTROL VALVE (ACS) OR (SJC) 193
Description 193
Removal And Installation 194
Actuator Removal And Installation (In Loader) 198
Actuator Removal And Installation (Out of Loader) 200
Identification Chart 203
Mount Bracket Removal And Installation 204
Lift Load Check Valve Removal And Installation 204
Load Check Valve Removal And Installation (Tilt & Auxiliary) 205
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 205
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End) 206
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 207
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 207
Port Relief Valve Removal And Installation 208
Plug Removal And Installation 209
End Cap Block Removal And Installation 210
Lift Spool And Detent Removal And Installation 211
Tilt Spool Removal And Installation 216
Auxiliary Spool Removal And Installation 218
Auxiliary Solenoid Removal And Installation 220
Solenoid Removal And Installation 221
Lock Valve Removal And Installation 222
Lift Arm Bypass Orifice Checking 224
Main Relief Valve Removal And Installation 224
Check Valve Removal And Installation 225
LIFT ARM BYPASS CONTROL VALVE 227
Description 227
Testing 228
Removal And Installation 229
Disassembly And Assembly 230
HYDRAULIC PUMP (STANDARD) 231
Description 231
Pump Test at Quick Couplers 232
Direct Pump Test (Standard Section) 233
Direct Pump Test (Charge Section) 235
Removal And Installation 239
Hydraulic Pump Start Up 241
Parts Identification 242
Disassembly And Assembly 243
HYDRAULIC PUMP (STANDARD) (HIGH FLOW) 245
Description 245
Pump Test At Quick Couplers 246
Direct Pump Test (Standard Section) 247
Direct Pump Test (Charge Section) 249
Direct Pump Test (High Flow Section) 253
High Flow Relief Valve Adjustment 255
High Flow Relief Valve Removal And Installation 258
Solenoid Removal And Installation 259
Removal And Installation 260
Hydraulic Pump Start Up 262
Parts Identification 264
Disassembly And Assembly 265
HYDRAULIC PUMP (SJC) 267
Description 267
Pump Test At Quick Couplers 268
Direct Pump Test (Standard Section) 269
Direct Pump Test (Charge Section) 271
Removal And Installation 275
Hydraulic Pump Start Up 277
Parts Identification 278
Disassembly And Assembly 279
HYDRAULIC PUMP (SJC) (HIGH FLOW) 281
Description 281
Pump Test At Quick Couplers 282
Direct Pump Test (Standard Section) 283
Direct Pump Test (Charge Section) 285
Direct Pump Test (High Flow Section) 289
High Flow Relief Valve Adjustment 291
High Flow Relief Valve Removal And Installation 294
Solenoid Removal And Installation 295
Removal And Installation 296
Hydraulic Pump Start Up 298
Parts Identification 300
Disassembly And Assembly 301
HYDRAULIC/HYDROSTATIC FILTERS 303
Description 303
Housing Removal And Installation 303
Charge Filter Housing Removal And Installation 305
HYDRAULIC FLUID RESERVOIR 307
Description 307
Removal And Installation 307
Hydraulic Fluid Screen 310
OIL COOLER 311
Description 311
Removal And Installation 311
BUCKET POSITION VALVE 313
Description 313
Solenoid Removal And Installation 314
Solenoid Testing 314
Removal And Installation 315
Disassembly And Assembly 315
REAR AUXILIARY DIVERTER VALVE 317
Description 317
Solenoid Testing 317
Removal And Installation 318
Disassembly And Assembly 320
BOB-TACH (POWER) BLOCK 327
Description 327
Removal And Installation 327
Disassembly And Assembly 329
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK 333
Description 333
Removal and Installation 333
Disassembly And Assembly 334
HYDROSTATIC SYSTEM 337
HYDROSTATIC SYSTEM INFORMATION 339
Troubleshooting 339
Description 340
HYDROSTATIC MOTOR 341
Description 341
Removal And Installation 342
Parts Identification 344
Disassembly And Assembly 345
HYDROSTATIC MOTOR (TWO-SPEED) 349
Description 349
Removal And Installation 349
Parts Identification 352
Disassembly 353
Assembly 359
HYDROSTATIC MOTOR CARRIER 365
Description 365
Removal and Installation 366
Parts Identification 367
Disassembly 368
Assembly 369
HYDROSTATIC MOTOR CARRIER (SJC) 371
Description 371
Removal and Installation 372
Parts Identification 373
Disassembly 374
Assembly 376
CHARGE PRESSURE 379
Description 379
Testing 380
Sender Removal And Installation 382
Adjusting 383
HYDROSTATIC PUMP 385
Description 385
Removal And Installation 386
Hydrostatic Pump Start Up 388
Replenishing / High Pressure Relief Valve Removal And Installation 389
Parts Identification (Left Half) 390
Parts Identification (Right Half) 391
Disassembly 392
Assembly 399
HYDROSTATIC PUMP (SJC) 405
Description 405
Hydraulic Controller Removal And Installation 406
Removal And Installation 408
Hydrostatic Pump Start Up 410
Parts Identification 411
High Pressure Relief And Bypass Valve 412
Charge Relief Valve 413
Disassembly And Assembly 414
Mechanical Neutral Adjustment 431
Hydraulic Controller Neutral Adjustment 434
DRIVE BELT 437
Description 437
Drive Belt Shield Removal And Installation 437
Adjusting 438
Belt Removal And Installation 438
Tensioner Pulley Removal And Installation 439
Tensioner Pulley Tension Spring Removal And Installation 441
Tensioner Pulley Tension Spring Disassembly And Assembly 441
CASE DRAIN FILTER 443
Description 443
Disassembly And Assembly 443
DRIVE SYSTEM 445
BRAKE (S/N A02011602 & BELOW) 447
Description 447
Disc Removal And Installation 448
BRAKE (S/N A02011603 – A02059999) 451
Description 451
Disc Removal And Installation 452
BRAKE (TWO-SPEED) 455
Description 455
Block Removal And Installation 456
Block Disassembly And Assembly 458
DRIVE COMPONENTS 463
Description 463
Axle Seal Removal And Installation 464
Axle, Sprocket And Bearings Removal And Installation 466
Chain Removal And Installation 471
CHAINCASE 473
Description 473
Front Cover Removal And Installation 473
Center Cover Removal And Installation 474
Rear Cover Removal And Installation 475
MAIN FRAME 477
SEAT BAR 481
Description 481
Removal And Installation 481
Disassembly And Assembly 483
Compression Spring Disassembly And Assembly 484
OPERATOR CAB 485
Gas Cylinder Removal And Installation 485
Gas Cylinder Bracket Disassembly And Assembly 487
Removal And Installation 488
OPERATOR SEAT 491
Removal And Installation 491
Seat Belt Removal And Installation 491
OPERATOR SEAT (SUSPENSION) 493
Removal And Installation 493
Slide Rail Removal And Installation 494
Seat Belt Removal And Installation 494
Cushion Removal And Installation 495
Back Removal And Installation 496
Shock Removal And Installation 496
3-Point Seat Belt Removal And Installation 497
BOB-TACH (HAND LEVER) 499
Description 499
Removal And Installation 499
Lever And Wedge Disassembly And Assembly 502
Pivot Pin Bushing And Seal Removal And Installation 503
BOB-TACH (POWER – OPTION) 505
Description 505
Removal And Installation 505
Lever And Wedge Disassembly And Assembly 508
Pivot Pin Bushing And Seal Removal And Installation 510
LIFT ARMS 511
Stabilizer Bar Removal And Installation 511
Link Removal And Installation 512
Removal And Installation 513
REAR GRILL 517
Removal And Installation 517
REAR DOOR 519
Removal And Installation 519
Striker Removal And Installation 520
Striker Disassembly And Assembly 520
Striker (Adjusting) 521
Latch Removal And Installation 522
FUEL TANK 523
Removal And Installation 523
Fuel Level Sender Removal And Installation 525
Fuel Fill Screen Removal And Installation 525
CONTROL PEDALS AND LINKAGES 527
Description 527
Pedal Removal And Installation 528
Linkage Removal And Installation 529
Pedal (Adjusting) 530
CONTROL PEDALS (ACS) 531
Description 531
Foot Sensor Removal And Installation 532
Foot Pedal Removal And Installation 533
Foot Pedal Linkage Disassembly And Assembly 533
CONTROL PANEL (S/N A02011250 & BELOW) 535
Description 535
Removal And Installation 536
Shock Removal And Installation 538
Shaft Removal And Installation 538
Shaft Disassembly And Assembly 539
Linkage Removal And Installation 540
Pintle Arm Disassembly and Assembly 544
Linkage Neutral (Adjusting) 545
Linkage Travel (Adjusting) 549
CONTROL PANEL (S/N A02011251 – A02059999, A02111001 – A02159999) 553
Description 553
Removal And Installation 554
Shock Removal And Installation 556
Shaft Removal And Installation 557
Linkage Removal And Installation 558
Pintle Arm Disassembly and Assembly 562
Linkage Neutral (Adjusting) 563
Linkage Travel (Adjusting) 567
CONTROL PANEL (S/N A02011250 & BELOW) (SJC) 571
Description 571
Removal And Installation 572
CONTROL PANEL (S/N A02011251 – A02059999, A02111001 – A02159999) (SJC) 575
Description 575
Removal And Installation 576
CONTROL HANDLE / LEVER 579
Description 579
Lever Removal And Installation 579
Boot Removal And Installation 580
CONTROL HANDLE / LEVER (ACS) 581
Description 581
Handle Sensor Removal And Installation 581
Handle Removal And Installation 584
Handle Disassembly And Assembly 585
Lever Removal And Installation 586
Boot Removal And Installation 587
JOYSTICK CONTROL 589
Description 589
Testing 590
Removal And Installation 591
Joystick Mount Removal And Installation 592
ACCESS PANEL (INSIDE) 593
Removal And Installation (Left) 593
Removal And Installation (Right) 593
ACCESS PANEL (INSIDE) (SJC) 595
Removal And Installation (Left) 595
Removal And Installation (Right) 596
WINDOW (REAR) 599
Removal 599
Installation 599
WINDOW (TOP) 601
Removal And Installation 601
WINDOW (SIDE) 603
Removal And Installation 603
WINDOW (FRONT DOOR) 605
Removal (Standard Window) 605
Installation (Standard Window) 606
Removal And Installation (Special Applications Window) 608
CAB DOOR 609
Description 609
Removal And Installation 609
Aligning 610
Adjusting 611
Checking Operation 611
ELECTRICAL SYSTEM & ANALYSIS 613
ELECTRICAL SCHEMATICS 617
ELECTRICAL SYSTEM INFORMATION 625
Glossary Of Electrical Symbols 625
Cab Harness Connectors 628
Mainframe Harness Connectors 629
Description 631
Troubleshooting 633
Fuse And Relay Location / Identification 634
Solenoid Testing 635
BATTERY 637
Removal And Installation 637
Servicing 638
Using A Booster Battery (Jump Starting) 639
ALTERNATOR 641
Belt Adjustment 641
Belt Replacement 641
Charging System Inspection 642
Alternator Voltage Testing 643
Low Voltage Testing 643
High Voltage Testing 644
Removal And Installation 645
Parts Identification 646
STARTER 647
Testing 647
Removal And Installation 648
Parts Identification 649
INSTRUMENT PANELS 651
Left Panel 651
Right Panel (Key Switch) 652
Right Panel (Keyless) 653
Right Panel Setup (Keyless) 655
Attachment Control Information (Keyless) 656
Password Description 657
Changing The Owner Password 657
Changing The User Passwords 658
Password Lockout Feature 658
Maintenance Clock Description 659
Maintenance Clock Setup 659
Maintenance Clock Reset 659
Side And Front Panels 660
Removal And Installation (Left And Right) 661
Bulb Removal And Installation (Left Only) 664
Key Switch Removal And Installation 664
Alarm Removal And Installation 665
Front Panel Removal And Installation 666
LIGHTS 667
Front Removal And Installation 667
Rear Removal And Installation 668
Cab Light Removal And Installation 668
BOBCAT CONTROLLER (MAIN) 669
Description 669
Connector Identification 670
Removal And Installation 672
BOBCAT CONTROLLER (ACS) 673
Description 673
Connector And Wire Identification 674
Removal And Installation 675
BOBCAT CONTROLLER (SJC) (DRIVE) 677
Description 677
Connector Identification 678
Removal And Installation 680
WHEEL SPEED SENSOR (SJC) 681
Description 681
Testing 682
Removal And Installation 683
DIAGNOSTIC SERVICE CODES 685
Viewing Service Codes (Key Switch) 685
Viewing Service Codes (Keyless) 685
Service Codes List 686
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 691
Description 691
Inspecting The BICS Controller (Engine Stopped – Key ON) 692
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 692
Inspecting The Seat Bar Sensor (Engine RUNNING) 692
Inspecting The Traction Lock (Engine RUNNING) 692
Inspecting The Lift Arm Bypass Control 692
Inspecting Deactivation Of Lift And Tilt Functions 692
Troubleshooting 693
Troubleshooting Chart 694
SEAT BAR SENSOR 695
Description 695
Troubleshooting 696
Testing 697
Removal And Installation 698
Bobcat Interlock Control System (BICS) Circuit Test 699
TRACTION LOCK 701
Description 701
Troubleshooting 702
Removal And Installation (Single Speed) 703
Inspecting 707
CONTROL SYSTEM (ACS) 709
Description 709
Troubleshooting Chart 710
Handle Sensor Connector Disassembly And Assembly 711
Switch Handle Removal 712
Switch Handle Installation 714
Actuator Connector Disassembly And Assembly 717
Handle Lock Solenoid Removal And Installation 718
Handle Lock Solenoid Disassembly And Assembly 719
Foot Sensor Disassembly And Assembly 719
Foot Lock Solenoid Removal And Installation 720
ELECTRICAL / HYDRAULIC CONTROLS 721
Identification Chart 721
ELECTRICAL / HYDRAULIC CONTROLS (SJC) 723
Identification Chart 723
SERVICE PC (LAPTOP COMPUTER) 727
Connecting Remote Start Tool 727
Connecting Remote Start Tool (Service Tool) 727
CALIBRATION 729
Description 729
Actuator Testing 729
Lift And Tilt Calibration (ACS) 731
Lift And Tilt Calibration (SJC) 733
Hydrostatic Pump Calibration (SJC) 735
STEERING DRIFT COMPENSATION 741
Description 741
Selecting And Adjusting 741
Exiting And Saving 742
FLYWHEEL RPM SENSOR 743
Description 743
Adjusting 744
CONTROL PANEL SETUP 745
Right Panel Setup (Keyless) 745
Attachment Control Information (Keyless) 746
PASSWORD SETUP (IF EQUIPPED WITH KEYLESS START) 747
Password Description 747
Changing The Owner And User Passwords 748
Password Lockout Feature 749
MAINTENANCE CLOCK 751
Description 751
Setup 752
Reset 756
BACK-UP ALARM SYSTEM 757
Description 757
Inspecting 757
Adjusting Switch Position 758
Troubleshooting (Standard And ACS) 759
Troubleshooting (Joystick) 760
Alarm Removal And Installation 761
Switch Removal And Installation 761
ENGINE SERVICE 763
ENGINE INFORMATION 767
Description 767
Specifications 768
Torque Values 773
Troubleshooting 774
Engine Removal And Installation 776
Engine Mount Replacement 785
Compression -Checking 786
ENGINE SPEED CONTROL 787
Removal And Installation 787
Speed Control Cable Removal And Installation 788
ENGINE SPEED CONTROL (SJC) 789
Removal And Installation 789
Disassembly And Assembly 791
Speed Control Cable Removal And Installation 793
MUFFLER 795
Removal And Installation 795
AIR CLEANER 797
Housing Removal And Installation 797
ENGINE COOLING SYSTEM 799
Radiator Removal And Installation 799
Radiator Mount Removal And Installation 801
Hydraulic Fan Motor Description (S/N A02040000 & Below, A02140000 & Below) 802
Axial Fan Housing Removal And Installation (S/N A02040000 & Below, A02140000 & Below) 802
Axial Fan Removal And Installation (S/N A02040000 & Below, A02140000 & Below) 804
Hydraulic Fan Motor Removal And Installation (S/N A02040000 & Below, A02140000 & Below) 806
Hydraulic Fan Motor Disassembly And Assembly (S/ N A02040000 & Below, A02140000 & Below) 806
Hydraulic Fan Motor Description (S/N A02011251 – A02059999, A02111001 – A02159999) 807
Axial Fan Housing Removal And Installation (S/N A02040001 & Above, A02140001 & Above) 807
Axial Fan Removal And Installation (S/N A02011251 – A02059999, A02111001 – A02159999) 810
Hydraulic Fan Motor Removal And Installation (S/N A02011251 – A02059999, A02111001 – A02159999) 811
Hydraulic Fan Motor Disassembly And Assembly (S/ N A02011251 – A02059999, A02111001 – A02159999) 812
Water Pump Removal And Installation 813
Water Pump Disassembly And Assembly 814
Thermostat Housing Removal And Installation 814
Thermostat Housing Removal And Installation 815
LUBRICATION SYSTEM 817
Oil Pan Removal And Installation 817
Oil Pump Removal And Installation 818
Oil Pump Inspection 818
Oil Filter Cooler Removal And Installation 821
Engine Oil Pressure – Testing 822
FUEL SYSTEM 823
Fuel Shutoff Solenoid – Checking 823
Fuel Shutoff Solenoid – Removal And Installation 823
Fuel Injection Pump Assembly Removal 824
Fuel Injection Pump Housing Installation 827
Governor Housing Disassembly And Assembly 830
Governor Disassembly And Assembly 832
Fuel Camshaft Removal And Assembly 834
Fuel Injection Pump Removal 836
Fuel Injection Pump Installation 838
Injection Pump Timing 842
Fuel Injector Removal And Installation 845
Fuel Injector Nozzle Pressure – Checking 846
Nozzle Spraying Condition 847
Valve Seat Tightness 847
CYLINDER HEAD 849
Intake Air Heater – Testing 849
Intake Air Heater Removal And Installation 849
Valve Clearance Adjustment 850
Valve Timing – Checking 852
Cylinder Head Removal And Installation 853
Cylinder Head Disassembly And Assembly 857
Cylinder Head – Servicing 857
Valve Guide – Checking 858
Reconditioning The Valve And Valve Seat 860
Valve Spring 862
Valve Tappets 863
Rocker Arm And Shaft – Checking 864
CRANKSHAFT AND PISTONS 865
Piston And Connecting Rod Removal And Installation 865
Piston And Connecting Rod – Servicing 867
Cylinder Bore Checking 872
Connecting Rod Alignment 873
Crankshaft Gear Removal And Installation 873
Crankshaft And Bearings Removal 874
Crankshaft And Bearings Installation 876
Crankshaft And Bearings – Servicing 878
CAMSHAFT AND TIMING GEArS 885
Timing Gearcase Cover Removal And Installation 885
Timing Gears Backlash – Checking 886
Idler Gear And Camshaft Removal and Installation 886
Camshaft – Servicing 887
Idler Gear And Shaft – Servicing 889
TURBOCHARGER 891
Description 891
Testing 891
Removal And Installation 893
FLYWHEEL AND HOUSING 895
Flywheel Removal And Installation 895
Ring Gear Removal And Installation 895
Housing Removal And Installation 896
HEATING, VENTILATION, AIR CONDITIONING 897
AIR CONDITIONING SYSTEM FLOW 900
Description 900
Chart 901
Components 902
Safety Equipment 905
REGULAR MAINTENANCE 907
Filter Elements Removal And Installation 907
Compressor Drive Belt Inspection 908
Condenser 909
Air Conditioning Service Chart 910
A/C Evaporator Coil & Heater Coil 911
TROUBLESHOOTING 913
Blower Motor Does Not Operate 913
Blower Motor Operates Normally, But Air Flow Is Insufficient 913
Insufficient Cooling Although Air Flow And Compressor Operation Are Normal 913
The Compressor Does Not Operate At All, Or Operates Improperly 913
Gauge Pressure Related Troubleshooting 914
Troubleshooting Tree 916
Temperature / Pressure Chart 920
Poor A/C Performance 922
HVAC Repair And Leaks 923
Electrical System 924
Engine Coolant Bypassing The Heater Valve 931
Heater Valve Not Opening Or Closing 932
SYSTEM CHARGING AND RECLAMATION 933
Refrigerant Identification 933
Reclamation And Charging With Recovery / Charging Unit 934
Charging With A Manifold Gauge Set 936
COMPRESSOR 939
Belt Adjustment 939
Removal And Installation 939
Oil 940
Oil Check 941
Clutch Disassembly And Assembly 942
CONDENSER 947
Removal And Installation 947
RECEIVER / DRIER 949
Receiver / Drier Removal And Installation 949
Receiver / Drier Removal And Installation 950
Pressure Relief Valve Removal And Installation 950
Pressure Switch Removal And Installation 951
Schraeder Valve Removal And Installation 951
EVAPORATOR / HEATER UNIT 953
Removal And Installation 953
THERMOSTAT 955
Removal And Installation 955
EXPANSION VALVE 957
Removal And Installation 957
EVAPORATOR COIL 959
Removal And Installation 959
HEATER COIL 961
Removal And Installation With A/C 961
Removal And Installation Without A/C 963
BLOWER FAN 965
Removal And Installation 965
Disassembly And Assembly 966
Connector Identification 968
HEATER VALVE 969
Removal and Installation 969
Disassembly And Assembly 970
SPECIFICATIONS 971
(S330) LOADER SPECIFICATIONS 973
Dimensions 973
Performance 974
Controls 974
Engine 974
Hydraulic System 975
Electrical 975
Drive System 976
Capacities 976
Tires 976
TORQUE SPECIFICATIONS FOR BOLTS 977
Torque For General SAE Bolts 977
Torque For General Metric Bolts 978
HYDRAULIC CONNECTION SPECIFICATIONS 979
O-ring Face Seal Connection 979
Straight Thread O-ring Fitting 980
Tubelines And Hoses 980
Flare Fitting 981
Port Seal Fitting 982
HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS 983
Specifications 983
CONVERSIONS 985
Decimal And Millimeter Equivalents 985
U S To Metric Conversion Chart 985
SERVICE MANUAL REVISION 987
Revision No: S330 – 1 987
Revision No: S330 – 2 989
Revision No: S330 – 3 991
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IMAGES PREVIEW OF THE MANUAL:

Customer Support: [email protected]

https://vimeo.com/843765026?share=copy

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V