Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN AV9V11001 & Above – PDF DOWNLOAD

Description

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN AV9V11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN AV9V11001 & Above – PDF DOWNLOAD

Language : English
Pages : 222
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN AV9V11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN AV9V11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
DECLARATION OF CONFORMITY 5
BOBCAT COMPANY IS IS0 9001 CERTIFIED 7
REGULAR MAINTENANCE ITEMS 7
Fluids, Lubricants And Fuel 8
SERIAL NUMBER LOCATIONS 9
Loader Serial Number 9
Engine Serial Number 9
DELIVERY REPORT 9
LOADER IDENTIFICATION 10
FEATURES, ACCESSORIES, AND ATTACHMENTS 11
Standard Items 11
Options And Accessories 11
Buckets Available 12
Attachments 12
Special Applications Kit 13
Special Applications Kit Inspection And Maintenance 13
Forestry Door And Window Kit 14
Forestry Door And Window Kit Inspection And Maintenance 14
SAFETY AND TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 16
Before Operation 16
Safe Operation Is The Operator’s Responsibility 17
Safe Operation Needs A Qualified Operator 17
Avoid Silica Dust 18
FIRE PREVENTION 18
Maintenance 18
Operation 18
Electrical 18
Hydraulic System 19
Fueling 19
Starting 19
Spark Arrester Exhaust System 19
Welding And Grinding 19
Fire Extinguishers 19
PUBLICATIONS AND TRAINING RESOURCES 20
MACHINE SIGNS (DECALS) 21
Pictorial Only Safety Signs 23
OPERATING INSTRUCTIONS 34
INTENDED USE 38
INSTRUMENT PANEL IDENTIFICATION 39
Overview 39
Left Panel 40
Display Screen 42
Right Panel (Standard Key Panel) 43
Right Panel (Keyless Start Panel) 44
Right Panel (Deluxe Instrumentation Panel) 45
Left Switch Panel 47
Right Switch Panel 47
Left Side Lower Panel 48
Right Side Lower Panel 48
Radio 49
Rear View Camera System 51
CONTROL IDENTIFICATION 53
Description 53
Standard Controls 53
Advanced Control System (ACS) 54
Selectable Joystick Controls (SJC) 55
OPERATOR CAB 56
Description 56
Side Windows 56
Door Operation 56
Front Wiper 57
Cab Light 57
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 58
Description 58
Operation 58
SEAT BAR RESTRAINT SYSTEM 59
Description 59
Operation 59
PARKING BRAKE 60
Operation 60
TRACTION LOCK OVERRIDE 60
Description 60
Operation 60
ENGINE SPEED CONTROL 61
Operation 61
LIFT ARM BYPASS CONTROL 61
Description 61
Operation 61
EMERGENCY EXIT 62
Rear Window Identification 62
Rear Window Removal (Latches) 62
Rear Window Removal (Rubber Cord) 62
External Access (Rear Window With Latches) 63
External Access (Rear Window With Rubber Cord) 63
Front Door 63
BACK-UP ALARM SYSTEM 65
Description 65
Operation 65
DRIVING AND STEERING THE LOADER 66
Available Control Configurations 66
Operation (Standard And ACS) 66
Operation (SJC) In ‘ISO’ Control Pattern 67
Operation (SJC) In ‘H’ Control Pattern 68
STOPPING THE LOADER 69
Using The Control Levers Or Joysticks 69
TWO-SPEED CONTROL 70
Description 70
Operation 70
SPEED MANAGEMENT 71
Description 71
Operation 71
Changing The Factory Default Setting 72
DRIVE RESPONSE 73
Description 73
Operation 73
STEERING DRIFT COMPENSATION 75
Description 75
Operation 75
LIFT AND TILT COMPENSATION 77
Description 77
Operation 77
Operation (ACS) 78
Operation (SJC) 79
HYDRAULIC CONTROLS 80
Description 80
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 80
Advanced Control System (ACS) In HAND Control Mode 81
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 81
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 82
Hydraulic Bucket Positioning 82
Automatic Ride Control 83
Reversing Fan 84
FRONT Auxiliary Hydraulics Operation 85
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 86
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 86
REAR Auxiliary Hydraulics Operation 87
Quick Couplers 88
Quick Coupler Troubleshooting 88
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 89
ATTACHMENT CONTROL DEVICE (ACD) 90
Description 90
DAILY INSPECTION 91
Daily Inspection And Maintenance 91
PRE-STARTING PROCEDURE 93
Entering The Loader 93
Operation & Maintenance Manual And Operator’s Handbook Locations 93
Seat Adjustment 94
Seat Belt Adjustment 95
Seat Bar 96
Joystick Position Adjustment 96
STARTING THE ENGINE 97
Standard Key Panel 97
Keyless Start Panel 99
Deluxe Instrumentation Panel 101
Warming The Hydraulic / Hydrostatic System 103
Cold Temperature Starting 103
MONITORING THE DISPLAY PANELS 104
Left Panel 104
Warning And Shutdown 104
STOPPING THE ENGINE AND LEAVING THE LOADER 105
Procedure 105
COUNTERWEIGHTS 106
Description 106
Effect On The Loader And Loader Operation 106
When To Consider Using Counterweights 106
When To Consider Removing Counterweights 106
Accessories That Affect Machine Weight 106
ATTACHMENTS 107
Choosing The Correct Bucket 107
Pallet Fork 107
Installing And Removing The Attachment (Hand Lever Bob-Tach) 108
Installing And Removing The Attachment (Power Bob-Tach) 111
OPERATING PROCEDURE 114
Inspect The Work Area 114
Basic Operating Instructions 114
Driving On Public Roads 114
Operating With A Full Bucket 115
Operating With An Empty Bucket 115
TOWING THE LOADER 116
Procedure 116
LIFTING THE LOADER 116
Single-Point Lift 116
Four-Point Lift 117
TRANSPORTING THE LOADER ON A TRAILER 118
Loading And Unloading 118
Fastening 118
PREVENTIVE MAINTENANCE 119
SERVICE SCHEDULE 123
Maintenance Intervals 123
Inspection Checkbook 125
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 126
Inspecting The BICS™ (Engine STOPPED – Key ON) 126
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 126
Inspecting The Seat Bar Sensor (Engine RUNNING) 126
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 126
Inspecting The Lift Arm Bypass Control 126
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 126
SEAT BAR RESTRAINT SYSTEM 127
Description 127
Inspection And Maintenance 128
SEAT BELT 129
Inspection And Maintenance 129
LIFT ARM SUPPORT DEVICE 130
Description 130
Installing 131
Removing 132
BACK-UP ALARM SYSTEM 133
Description 133
Inspection 133
Adjusting Switch Position 134
OPERATOR CAB 135
Description 135
Cab Door Sensor 135
Raising 136
Lowering 137
REAR DOOR (TAILGATE) 138
Opening And Closing 138
Adjusting Latch 138
REAR GRILLE 139
Removing 139
Installing 139
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 140
Filters 140
Air Conditioning Evaporator / Heater Coil 141
Air Conditioning Condenser 142
Air Conditioning Lubrication 142
Troubleshooting 142
ENGINE AIR CLEANER 143
Replacing Filters 143
FUEL SYSTEM 145
Fuel Specifications 145
Biodiesel Blend Fuel 145
Filling The Fuel Tank 146
Fuel Filters 147
Removing Air From The Fuel System 149
ENGINE LUBRICATION SYSTEM 150
Checking And Adding Engine Oil 150
Engine Oil Chart 150
Removing And Replacing Oil And Filter 151
ENGINE COOLING SYSTEM 153
Maintenance Platform 153
Cleaning 153
Checking And Adding Coolant 156
Removing And Replacing Coolant 157
ELECTRICAL SYSTEM 158
Description 158
Fuse And Relay Location / Identification 158
Battery Maintenance 162
Maintaining Battery Charge Level 162
Battery Service During Machine Storage 162
Battery Testing 163
Battery Charging 163
Using A Booster Battery (Jump Starting) 164
Removing And Installing Battery 165
HYDRAULIC / HYDROSTATIC SYSTEM 170
Checking And Adding Fluid 170
Hydraulic / Hydrostatic Fluid Chart 170
Removing And Replacing Hydraulic Fluid 171
Removing And Replacing Hydraulic / Hydrostatic Filter 174
Removing And Replacing Hydraulic Charge Filter 175
Replacing Reservoir Breather Cap 178
SPARK ARRESTER MUFFLER 179
Cleaning Procedure 179
TYRE MAINTENANCE 180
Wheel Nuts 180
Rotating 180
Mounting 180
FINAL DRIVE TRANSMISSION (CHAINCASE) 181
Checking And Adding Fluid 181
Removing And Replacing Fluid 181
ALTERNATOR BELT 182
Belt Adjustment 182
Belt Replacement 182
AIR CONDITIONING BELT 183
Belt Adjustment 183
Belt Replacement 183
DRIVE BELT 185
Belt Adjustment 185
Belt Replacement 185
AUTOMATIC RIDE CONTROL ACCUMULATOR 187
Checking Accumulator Charge 187
LUBRICATING THE LOADER 188
Lubrication Locations 188
PIVOT PINS 190
Inspection And Maintenance 190
BOB-TACH (HAND LEVER) 191
Inspection And Maintenance 191
BOB-TACH (POWER) 192
Inspection And Maintenance 192
LOADER STORAGE AND RETURN TO SERVICE 193
Storage 193
Return To Service 193
SYSTEM SETUP AND ANALYSIS 194
DIAGNOSTIC SERVICE CODES 195
Viewing Service Codes 195
Service Codes List 196
CONTROL PANEL SETUP 202
Right Panel Setup (Deluxe Instrumentation Panel) 202
PASSWORD SETUP (KEYLESS START PANEL) 206
Password Description 206
Changing The Owner Password 206
Password Lockout Feature 206
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 207
Password Description 207
Changing The Owner Password 207
Changing The User Passwords 208
Password Lockout Feature 208
MAINTENANCE CLOCK 209
Description 209
Setup 209
Reset 209
SPECIFICATIONS 210
(S450) LOADER SPECIFICATIONS 211
Machine Dimensions 211
Performance 212
Engine 212
Drive System 213
Controls 213
Hydraulic System 214
Electrical System 215
Capacities 215
Tyres 216
Environmental 216
Temperature Range 216
WARRANTY 217
WARRANTY 218
ALPHABETICAL INDEX 219

Customer Support: [email protected]

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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