Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B1E611001 & Above – PDF DOWNLOAD

Description

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B1E611001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B1E611001 & Above – PDF DOWNLOAD

Language : English
Pages : 226
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B1E611001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B1E611001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
Fluids, Lubricants And Fuel 6
SERIAL NUMBER LOCATIONS 7
Loader Serial Number 7
Engine Serial Number 7
DELIVERY REPORT 7
LOADER IDENTIFICATION 8
FEATURES, ACCESSORIES, AND ATTACHMENTS 9
Standard Items 9
Options And Accessories 9
Buckets Available 10
Attachments 10
Special Applications Kit 11
Special Applications Kit Inspection And Maintenance 11
Forestry Door And Window Kit 12
Forestry Door And Window Kit Inspection And Maintenance 12
SAFETY AND TRAINING RESOURCES 13
SAFETY INSTRUCTIONS 14
Before Operation 14
Safe Operation Is The Operator’s Responsibility 15
Safe Operation Needs A Qualified Operator 15
Avoid Silica Dust 16
FIRE PREVENTION 16
Maintenance 16
Operation 16
Electrical 16
Hydraulic System 17
Fueling 17
Starting 17
Spark Arrester Exhaust System 17
Welding And Grinding 17
Fire Extinguishers 17
PUBLICATIONS AND TRAINING RESOURCES 18
MACHINE SIGNS (DECALS) (LOADERS WITH TEXT DECALS) 19
Pictorial Only Safety Signs 21
MACHINE SIGNS (DECALS) (LOADERS WITH PICTORIAL ONLY DECALS) 23
Pictorial Only Safety Signs 25
OPERATING INSTRUCTIONS 36
INTENDED USE 40
INSTRUMENT PANEL IDENTIFICATION 41
Overview 41
Left Panel 42
Display Screen 44
Right Panel (Standard Key Panel) 45
Right Panel (Keyless Start Panel) 46
Right Panel (Deluxe Instrumentation Panel) 47
Left Switch Panel 49
Right Switch Panel 49
Left Side Lower Panel 50
Right Side Lower Panel 50
Radio 51
Rear View Camera System 53
CONTROL IDENTIFICATION 55
Description 55
Standard Controls 55
Advanced Control System (ACS) 56
Selectable Joystick Controls (SJC) 57
OPERATOR CAB 58
Description 58
Side Windows 58
Door Operation 58
Front Wiper 59
Cab Light 59
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 60
Description 60
Operation 60
SEAT BAR RESTRAINT SYSTEM 61
Description 61
Operation 61
PARKING BRAKE 62
Operation 62
TRACTION LOCK OVERRIDE 62
Description 62
Operation 62
ENGINE SPEED CONTROL 63
Operation 63
LIFT ARM BYPASS CONTROL 63
Description 63
Operation 63
EMERGENCY EXIT 64
Rear Window Identification 64
Rear Window Removal (Latches) 64
Rear Window Removal (Rubber Cord) 64
External Access (Rear Window With Latches) 65
External Access (Rear Window With Rubber Cord) 65
Front Door 65
BACK-UP ALARM SYSTEM 67
Description 67
Operation 67
DRIVING AND STEERING THE LOADER 68
Available Control Configurations 68
Operation (Standard And ACS) 68
Operation (SJC) In ‘ISO’ Control Pattern 69
Operation (SJC) In ‘H’ Control Pattern 70
STOPPING THE LOADER 71
Using The Control Levers Or Joysticks 71
TWO-SPEED CONTROL 72
Description 72
Operation 72
SPEED MANAGEMENT 73
Description 73
Operation 73
Changing The Factory Default Setting 74
DRIVE RESPONSE 75
Description 75
Operation 75
STEERING DRIFT COMPENSATION 77
Description 77
Operation 77
LIFT AND TILT COMPENSATION 79
Description 79
Operation 79
Operation (ACS) 80
Operation (SJC) 81
HYDRAULIC CONTROLS 82
Description 82
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 82
Advanced Control System (ACS) In HAND Control Mode 83
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 83
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 84
Hydraulic Bucket Positioning 84
Automatic Ride Control 85
Reversing Fan 86
FRONT Auxiliary Hydraulics Operation 87
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 88
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 88
REAR Auxiliary Hydraulics Operation 89
Quick Couplers 90
Quick Coupler Troubleshooting 90
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 91
ATTACHMENT CONTROL DEVICE (ACD) 92
Description 92
DAILY INSPECTION 93
Daily Inspection And Maintenance 93
PRE-STARTING PROCEDURE 95
Entering The Loader 95
Operation & Maintenance Manual And Operator’s Handbook Locations 95
Seat Adjustment 96
Seat Belt Adjustment 97
Seat Bar 99
Joystick Position Adjustment 99
STARTING THE ENGINE 100
Standard Key Panel 100
Keyless Start Panel 102
Deluxe Instrumentation Panel 104
Warming The Hydraulic / Hydrostatic System 106
Cold Temperature Starting 106
MONITORING THE DISPLAY PANELS 107
Left Panel 107
Warning And Shutdown 107
STOPPING THE ENGINE AND LEAVING THE LOADER 108
Procedure 108
COUNTERWEIGHTS 109
Description 109
Effect On The Loader And Loader Operation 109
When To Consider Using Counterweights 109
When To Consider Removing Counterweights 109
Accessories That Affect Machine Weight 109
ATTACHMENTS 110
Choosing The Correct Bucket 110
Pallet Fork 110
Installing And Removing The Attachment (Hand Lever Bob-Tach) 111
Installing And Removing The Attachment (Power Bob-Tach) 114
OPERATING PROCEDURE 117
Inspect The Work Area 117
Basic Operating Instructions 117
Driving On Public Roads 117
Operating With A Full Bucket 118
Operating With An Empty Bucket 118
TOWING THE LOADER 119
Procedure 119
LIFTING THE LOADER 119
Single-Point Lift 119
Four-Point Lift 120
TRANSPORTING THE LOADER ON A TRAILER 121
Loading And Unloading 121
Fastening 121
PREVENTIVE MAINTENANCE 122
SERVICE SCHEDULE 126
Maintenance Intervals 126
Inspection Checkbook 128
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 129
Inspecting The BICS™ (Engine STOPPED – Key ON) 129
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 129
Inspecting The Seat Bar Sensor (Engine RUNNING) 129
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 129
Inspecting The Lift Arm Bypass Control 129
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 129
SEAT BAR RESTRAINT SYSTEM 130
Description 130
Inspection And Maintenance 131
SEAT BELT 132
Inspection And Maintenance 132
LIFT ARM SUPPORT DEVICE 133
Description 133
Installing 134
Removing 135
BACK-UP ALARM SYSTEM 136
Description 136
Inspection 136
Adjusting Switch Position 137
OPERATOR CAB 138
Description 138
Cab Door Sensor 138
Raising 139
Lowering 140
REAR DOOR (TAILGATE) 141
Opening And Closing 141
Adjusting Latch 141
REAR GRILLE 142
Removing 142
Installing 142
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 143
Filters 143
Air Conditioning Evaporator / Heater Coil 144
Air Conditioning Condenser 145
Air Conditioning Lubrication 145
Troubleshooting 145
ENGINE AIR CLEANER 146
Replacing Filters 146
FUEL SYSTEM 148
Fuel Specifications 148
Biodiesel Blend Fuel 148
Filling The Fuel Tank 149
Fuel Filters 150
Removing Air From The Fuel System 152
ENGINE LUBRICATION SYSTEM 153
Checking And Adding Engine Oil 153
Engine Oil Chart 153
Removing And Replacing Oil And Filter 154
ENGINE COOLING SYSTEM 156
Maintenance Platform 156
Cleaning 156
Checking And Adding Coolant 159
Removing And Replacing Coolant 160
ELECTRICAL SYSTEM 161
Description 161
Fuse And Relay Location / Identification 161
Battery Maintenance 165
Maintaining Battery Charge Level 165
Battery Service During Machine Storage 165
Battery Testing 166
Battery Charging 166
Using A Booster Battery (Jump Starting) 167
Removing And Installing Battery 168
HYDRAULIC / HYDROSTATIC SYSTEM 173
Checking And Adding Fluid 173
Hydraulic / Hydrostatic Fluid Chart 173
Removing And Replacing Hydraulic Fluid 174
Removing And Replacing Hydraulic / Hydrostatic Filter 177
Removing And Replacing Hydraulic Charge Filter 178
Replacing Reservoir Breather Cap 181
SPARK ARRESTER MUFFLER 182
Cleaning Procedure 182
TYRE MAINTENANCE 183
Wheel Nuts 183
Rotating 183
Mounting 183
FINAL DRIVE TRANSMISSION (CHAINCASE) 184
Checking And Adding Fluid 184
Removing And Replacing Fluid 184
ALTERNATOR BELT 185
Belt Adjustment 185
Belt Replacement 185
AIR CONDITIONING BELT 186
Belt Adjustment 186
Belt Replacement 186
DRIVE BELT 188
Belt Adjustment 188
Belt Replacement 188
AUTOMATIC RIDE CONTROL ACCUMULATOR 190
Checking Accumulator Charge 190
LUBRICATING THE LOADER 191
Lubrication Locations 191
PIVOT PINS 193
Inspection And Maintenance 193
BOB-TACH (HAND LEVER) 194
Inspection And Maintenance 194
BOB-TACH (POWER) 195
Inspection And Maintenance 195
LOADER STORAGE AND RETURN TO SERVICE 196
Storage 196
Return To Service 196
SYSTEM SETUP AND ANALYSIS 197
DIAGNOSTIC SERVICE CODES 198
Viewing Service Codes 198
Service Codes List 199
CONTROL PANEL SETUP 205
Right Panel Setup (Deluxe Instrumentation Panel) 205
PASSWORD SETUP (KEYLESS START PANEL) 209
Password Description 209
Changing The Owner Password 209
Password Lockout Feature 209
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 210
Password Description 210
Changing The Owner Password 210
Changing The User Passwords 211
Password Lockout Feature 211
MAINTENANCE CLOCK 212
Description 212
Setup 212
Reset 212
SPECIFICATIONS 213
(S450) LOADER SPECIFICATIONS 214
Machine Dimensions 214
Performance 215
Engine 215
Drive System 216
Controls 216
Hydraulic System 217
Electrical System 218
Capacities 218
Tyres 219
WARRANTY 220
WARRANTY 221
ALPHABETICAL INDEX 222

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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