Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B1ED11001 & Above – PDF DOWNLOAD

Description

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B1ED11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B1ED11001 & Above – PDF DOWNLOAD

Language : English
Pages : 240
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B1ED11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B1ED11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES, AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Buckets Available 9
Attachments 9
Special Applications Kit 10
Special Applications Kit Inspection And Maintenance 10
Forestry Door And Window Kit 11
Forestry Door And Window Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) (LOADERS WITH TEXT DECALS) 18
Pictorial Only Safety Signs 20
MACHINE SIGNS (DECALS) (LOADERS WITH PICTORIAL ONLY DECALS) 22
Pictorial Only Safety Signs 24
OPERATING INSTRUCTIONS 35
INTENDED USE 39
INSTRUMENT PANEL IDENTIFICATION 40
Overview 40
Left Panel 41
Display Screen 43
Right Panel (Standard Key Panel) 44
Right Panel (Keyless Start Panel) 45
Right Panel (Deluxe Instrumentation Panel) 46
Left Switch Panel 48
Right Switch Panel 48
Left Side Lower Panel 49
Right Side Lower Panel 49
Radio 50
Rear View Camera System 52
CONTROL IDENTIFICATION 54
Description 54
Standard Controls 54
Advanced Control System (ACS) 55
Selectable Joystick Controls (SJC) 56
OPERATOR CAB 57
Description 57
Side Windows 57
Door Operation 57
Front Wiper 58
Cab Light 58
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 59
Description 59
Operation 59
SEAT BAR RESTRAINT SYSTEM 60
Description 60
Operation 60
PARKING BRAKE 61
Operation 61
TRACTION LOCK OVERRIDE 61
Description 61
Operation 61
ENGINE SPEED CONTROL 62
Operation 62
LIFT ARM BYPASS CONTROL 62
Description 62
Operation 62
EMERGENCY EXIT 63
Rear Window Identification 63
Rear Window Removal (Latches) 63
Rear Window Removal (Rubber Cord) 63
External Access (Rear Window With Latches) 64
External Access (Rear Window With Rubber Cord) 64
Front Door 64
BACK-UP ALARM SYSTEM 66
Description 66
Operation 66
DRIVING AND STEERING THE LOADER 67
Available Control Configurations 67
Operation (Standard And ACS) 67
Operation (SJC) In ‘ISO’ Control Pattern 68
Operation (SJC) In ‘H’ Control Pattern 69
STOPPING THE LOADER 70
Using The Control Levers Or Joysticks 70
TWO-SPEED CONTROL 71
Description 71
Operation 71
SPEED MANAGEMENT 72
Description 72
Operation 72
Changing The Factory Default Setting 73
DRIVE RESPONSE 74
Description 74
Operation 74
STEERING DRIFT COMPENSATION 76
Description 76
Operation 76
LIFT AND TILT COMPENSATION 78
Description 78
Operation 78
Operation (ACS) 79
Operation (SJC) 80
HYDRAULIC CONTROLS 81
Description 81
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 81
Advanced Control System (ACS) In HAND Control Mode 82
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 82
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 83
Hydraulic Bucket Positioning 83
Automatic Ride Control 84
Reversing Fan 85
FRONT Auxiliary Hydraulics Operation 86
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 87
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 87
REAR Auxiliary Hydraulics Operation 88
Quick Couplers 89
Quick Coupler Troubleshooting 89
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 90
ATTACHMENT CONTROL DEVICE (ACD) 91
Description 91
DAILY INSPECTION 92
Daily Inspection And Maintenance 92
PRE-STARTING PROCEDURE 94
Entering The Loader 94
Operation & Maintenance Manual And Operator’s Handbook Locations 94
Seat Adjustment 95
Seat Belt Adjustment 96
Seat Bar 98
Joystick Position Adjustment 98
STARTING THE ENGINE 99
Standard Key Panel 99
Keyless Start Panel 101
Deluxe Instrumentation Panel 103
Warming The Hydraulic / Hydrostatic System 105
Cold Temperature Starting 105
MONITORING THE DISPLAY PANELS 106
Left Panel 106
Warning And Shutdown 106
STOPPING THE ENGINE AND LEAVING THE LOADER 107
Procedure 107
COUNTERWEIGHTS 108
Description 108
Effect On The Loader And Loader Operation 108
When To Consider Using Counterweights 108
When To Consider Removing Counterweights 108
Accessories That Affect Machine Weight 108
ATTACHMENTS 109
Choosing The Correct Bucket 109
Pallet Fork 109
Installing And Removing The Attachment (Hand Lever Bob-Tach) 110
Installing And Removing The Attachment (Power Bob-Tach) 113
OPERATING PROCEDURE 116
Inspect The Work Area 116
Basic Operating Instructions 116
Driving On Public Roads 116
Operating With A Full Bucket 117
Operating With An Empty Bucket 117
TOWING THE LOADER 118
Procedure 118
LIFTING THE LOADER 118
Single-Point Lift 118
Four-Point Lift 119
TRANSPORTING THE LOADER ON A TRAILER 120
Loading And Unloading 120
Fastening 120
PREVENTIVE MAINTENANCE 121
MAINTENANCE SAFETY 124
SERVICE SCHEDULE 125
Maintenance Intervals 125
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 127
Inspecting The BICS™ (Engine STOPPED – Key ON) 127
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 127
Inspecting The Seat Bar Sensor (Engine RUNNING) 127
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 127
Inspecting The Lift Arm Bypass Control 127
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 127
SEAT BAR RESTRAINT SYSTEM 128
Description 128
Inspection And Maintenance 129
SEAT BELT 130
Inspection And Maintenance 130
LIFT ARM SUPPORT DEVICE 131
Description 131
Installing 132
Removing 133
BACK-UP ALARM SYSTEM 134
Description 134
Inspection 134
Adjusting Switch Position 135
OPERATOR CAB 136
Description 136
Cab Door Sensor 136
Raising 137
Lowering 138
REAR DOOR (TAILGATE) 139
Opening And Closing 139
Adjusting Latch 139
REAR GRILLE 140
Removing 140
Installing 140
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 141
Filters 141
Air Conditioning Evaporator / Heater Coil 142
Air Conditioning Condenser 143
Air Conditioning Lubrication 143
Troubleshooting 143
ENGINE AIR CLEANER 144
Replacing Filters 144
FUEL SYSTEM 146
Fuel Specifications 146
Biodiesel Blend Fuel 146
Filling The Fuel Tank 147
Fuel Filters 148
Removing Air From The Fuel System 150
ENGINE LUBRICATION SYSTEM 151
Checking And Adding Engine Oil 151
Engine Oil Chart 151
Removing And Replacing Oil And Filter 152
ENGINE COOLING SYSTEM 154
Maintenance Platform 154
Cleaning 154
Checking And Adding Coolant 157
Removing And Replacing Coolant 158
ELECTRICAL SYSTEM 159
Description 159
Fuse And Relay Location / Identification 159
Battery Maintenance 163
Maintaining Battery Charge Level 163
Battery Service During Machine Storage 163
Battery Testing 164
Battery Charging 164
Using A Booster Battery (Jump Starting) 165
Removing And Installing Battery 166
HYDRAULIC / HYDROSTATIC SYSTEM 171
Checking And Adding Fluid 171
Hydraulic / Hydrostatic Fluid Chart 171
Removing And Replacing Hydraulic Fluid 172
Removing And Replacing Hydraulic / Hydrostatic Filter 175
Removing And Replacing Hydraulic Charge Filter 176
Replacing Reservoir Breather Cap 179
SPARK ARRESTER MUFFLER 180
Cleaning Procedure 180
TIRE MAINTENANCE 181
Wheel Nuts 181
Rotating 181
Mounting 181
FINAL DRIVE TRANSMISSION (CHAINCASE) 182
Checking And Adding Fluid 182
Removing And Replacing Fluid 182
ALTERNATOR BELT 183
Belt Adjustment 183
Belt Replacement 183
AIR CONDITIONING BELT 184
Belt Adjustment 184
Belt Replacement 184
DRIVE BELT 186
Belt Adjustment 186
Belt Replacement 186
AUTOMATIC RIDE CONTROL ACCUMULATOR 188
Checking Accumulator Charge 188
LUBRICATING THE LOADER 189
Lubrication Locations 189
PIVOT PINS 191
Inspection And Maintenance 191
BOB-TACH (HAND LEVER) 192
Inspection And Maintenance 192
BOB-TACH (POWER) 193
Inspection And Maintenance 193
LOADER STORAGE AND RETURN TO SERVICE 194
Storage 194
Return To Service 194
SYSTEM SETUP AND ANALYSIS 195
DIAGNOSTIC SERVICE CODES 196
Viewing Service Codes 196
Service Codes List 197
CONTROL PANEL SETUP 203
Right Panel Setup (Deluxe Instrumentation Panel) 203
PASSWORD SETUP (KEYLESS START PANEL) 207
Password Description 207
Changing The Owner Password 207
Password Lockout Feature 207
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 208
Password Description 208
Changing The Owner Password 208
Changing The User Passwords 209
Password Lockout Feature 209
MAINTENANCE CLOCK 210
Description 210
Setup 211
Reset 211
MACHINE SIGN TRANSLATIONS 212
MACHINE SIGN TRANSLATIONS 213
Service Schedule (7242070) 213
Warning (7167993) 216
Warning (7169291) 216
Danger (7167989) 216
Danger (7167990) 216
Danger (7167988) 217
Warning (7168114) 217
Warning (7167994) 218
Warning (7168140) 219
Warning (7168142) 219
Warning (7168138) 220
Warning (7167996) 221
Warning (6737189) 221
Warning (7184346) 222
Danger (7170355) 222
Lift Arm Support Device (6706558) 223
Warning (7168024) 224
Warning (7142141) 225
Warning (7168019) 226
SPECIFICATIONS 227
(S450) LOADER SPECIFICATIONS 228
Machine Dimensions 228
Performance 229
Engine 229
Drive System 230
Controls 230
Hydraulic System 231
Electrical System 232
Capacities 232
Tires 233
WARRANTY 234
WARRANTY 235
ALPHABETICAL INDEX 236

Customer Support: [email protected]

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