Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B4J111001 & Above – PDF DOWNLOAD

Description

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B4J111001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B4J111001 & Above – PDF DOWNLOAD

Language : English
Pages : 222
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B4J111001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B4J111001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES, AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Buckets Available 9
Attachments 9
Special Applications Kit 10
Special Applications Kit Inspection And Maintenance 10
Forestry Door And Window Kit 11
Forestry Door And Window Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) 18
Pictorial Only Safety Signs 20
OPERATING INSTRUCTIONS 22
INTENDED USE 26
INSTRUMENT PANEL IDENTIFICATION 27
Overview 27
Left Panel 28
Display Screen 30
Right Panel (Standard Key Panel) 31
Right Panel (Keyless Start Panel) 32
Right Panel (Deluxe Instrumentation Panel) 33
Left Switch Panel 35
Right Switch Panel 35
Left Side Lower Panel 36
Right Side Lower Panel 36
Radio 37
Rear View Camera System 39
CONTROL IDENTIFICATION 41
Description 41
Standard Controls 41
Advanced Control System (ACS) 42
Selectable Joystick Controls (SJC) 43
OPERATOR CAB 44
Description 44
Side Windows 44
Door Operation 44
Front Wiper 45
Cab Light 45
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 46
Description 46
Operation 46
SEAT BAR RESTRAINT SYSTEM 47
Description 47
Operation 47
PARKING BRAKE 48
Operation 48
TRACTION LOCK OVERRIDE 48
Description 48
Operation 48
ENGINE SPEED CONTROL 49
Operation 49
AUTO IDLE 49
Description 49
Operation 49
LIFT ARM BYPASS CONTROL 50
Description 50
Operation 50
EMERGENCY EXIT 51
Rear Window Identification 51
Rear Window Removal (Latches) 51
Rear Window Removal (Rubber Cord) 51
External Access (Rear Window With Latches) 52
External Access (Rear Window With Rubber Cord) 52
Front Door 52
BACK-UP ALARM SYSTEM 54
Description 54
Operation 54
DRIVING AND STEERING THE LOADER 55
Available Control Configurations 55
Operation (Standard And ACS) 55
Operation (SJC) In ‘ISO’ Control Pattern 56
Operation (SJC) In ‘H’ Control Pattern 57
STOPPING THE LOADER 58
Using The Control Levers Or Joysticks 58
TWO-SPEED CONTROL 59
Description 59
Operation 59
SPEED MANAGEMENT 60
Description 60
Operation 60
Changing The Factory Default Setting 61
DRIVE RESPONSE 62
Description 62
Operation 62
STEERING DRIFT COMPENSATION 64
Description 64
Operation 64
LIFT AND TILT COMPENSATION 66
Description 66
Operation 66
Operation (ACS) 67
Operation (SJC) 68
HYDRAULIC CONTROLS 69
Description 69
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 69
Advanced Control System (ACS) In HAND Control Mode 70
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 70
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 71
Hydraulic Bucket Positioning 71
Automatic Ride Control 72
Reversing Fan 73
FRONT Auxiliary Hydraulics Operation 74
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 75
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 75
REAR Auxiliary Hydraulics Operation 76
Quick Couplers 77
Quick Coupler Troubleshooting 77
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 78
ATTACHMENT CONTROL DEVICE (ACD) 79
Description 79
DAILY INSPECTION 80
Daily Inspection And Maintenance 80
PRE-STARTING PROCEDURE 82
Entering The Loader 82
Operation & Maintenance Manual And Operator’s Handbook Locations 82
Seat Adjustment 83
Seat Belt Adjustment 85
Seat Bar 86
Joystick Position Adjustment 86
STARTING THE ENGINE 87
Standard Key Panel 87
Keyless Start Panel 89
Deluxe Instrumentation Panel 91
Warming The Hydraulic / Hydrostatic System 93
Cold Temperature Starting 93
Cold Temperature Engine Speed Control 93
MONITORING THE DISPLAY PANELS 94
Left Panel 94
Warning And Shutdown 94
STOPPING THE ENGINE AND LEAVING THE LOADER 95
Procedure 95
COUNTERWEIGHTS 96
Description 96
Effect On The Loader And Loader Operation 96
When To Consider Using Counterweights 96
When To Consider Removing Counterweights 96
Accessories That Affect Machine Weight 96
ATTACHMENTS 97
Choosing The Correct Bucket 97
Pallet Fork 97
Installing And Removing The Attachment (Hand Lever Bob-Tach) 98
Installing And Removing The Attachment (Power Bob-Tach) 101
OPERATING PROCEDURE 104
Inspect The Work Area 104
Basic Operating Instructions 104
Driving On Public Roads 104
Operating With A Full Bucket 105
Operating With An Empty Bucket 105
TOWING THE LOADER 106
Procedure 106
LIFTING THE LOADER 106
Single-Point Lift 106
Four-Point Lift 107
TRANSPORTING THE LOADER ON A TRAILER 108
Loading And Unloading 108
Fastening 108
PREVENTIVE MAINTENANCE 109
MAINTENANCE SAFETY 112
SERVICE SCHEDULE 113
Maintenance Intervals 113
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 115
Inspecting The BICS™ (Engine STOPPED – Key ON) 115
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 115
Inspecting The Seat Bar Sensor (Engine RUNNING) 115
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 115
Inspecting The Lift Arm Bypass Control 115
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 115
SEAT BAR RESTRAINT SYSTEM 116
Description 116
Inspection And Maintenance 117
SEAT BELT 118
Inspection And Maintenance 118
LIFT ARM SUPPORT DEVICE 119
Description 119
Installing 120
Removing 121
BACK-UP ALARM SYSTEM 122
Description 122
Inspection 122
Adjusting Switch Position 123
OPERATOR CAB 124
Description 124
Cab Door Sensor 124
Raising 125
Lowering 126
REAR DOOR (TAILGATE) 127
Opening And Closing 127
Adjusting Latch 127
REAR GRILLE 128
Removing 128
Installing 128
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 129
Filters 129
Air Conditioning Evaporator / Heater Coil 130
Air Conditioning Condenser 131
Air Conditioning Lubrication 131
Troubleshooting 131
ENGINE AIR CLEANER 132
Replacing Filters 132
FUEL SYSTEM 134
Fuel Specifications 134
Biodiesel Blend Fuel 134
Filling The Fuel Tank 135
Fuel Filter 136
Removing Air From The Fuel System 137
ENGINE LUBRICATION SYSTEM 138
Checking And Adding Engine Oil 138
Engine Oil Chart 138
Removing And Replacing Oil And Filter 139
ENGINE COOLING SYSTEM 141
Maintenance Platform 141
Cleaning 141
Checking And Adding Coolant 144
Removing And Replacing Coolant 145
ELECTRICAL SYSTEM 147
Description 147
Fuse And Relay Location / Identification 147
Battery Maintenance 149
Maintaining Battery Charge Level 149
Battery Service During Machine Storage 149
Battery Testing 150
Battery Charging 150
Using A Booster Battery (Jump Starting) 151
Removing And Installing Battery 152
HYDRAULIC / HYDROSTATIC SYSTEM 153
Checking And Adding Fluid 153
Hydraulic / Hydrostatic Fluid Chart 153
Removing And Replacing Hydraulic Fluid 154
Removing And Replacing Hydraulic / Hydrostatic Filter 156
Removing And Replacing Hydraulic Charge Filter 157
Replacing Reservoir Breather Cap 158
TIRE MAINTENANCE 159
Wheel Nuts 159
Rotating 159
Mounting 159
FINAL DRIVE TRANSMISSION (CHAINCASE) 160
Checking And Adding Fluid 160
Removing And Replacing Fluid 160
ALTERNATOR BELT 161
Belt Adjustment 161
Belt Replacement 161
AIR CONDITIONING BELT 162
Belt Adjustment 162
Belt Replacement 162
DRIVE BELT 164
Belt Adjustment 164
Belt Replacement 164
AUTOMATIC RIDE CONTROL ACCUMULATOR 166
Checking Accumulator Charge 166
LUBRICATING THE LOADER 167
Lubrication Locations 167
PIVOT PINS 169
Inspection And Maintenance 169
BOB-TACH (HAND LEVER) 170
Inspection And Maintenance 170
BOB-TACH (POWER) 171
Inspection And Maintenance 171
LOADER STORAGE AND RETURN TO SERVICE 172
Storage 172
Return To Service 172
SYSTEM SETUP AND ANALYSIS 173
DIAGNOSTIC SERVICE CODES 174
Viewing Service Codes 174
Service Codes List 175
CONTROL PANEL SETUP 185
Right Panel Setup (Deluxe Instrumentation Panel) 185
PASSWORD SETUP (KEYLESS START PANEL) 189
Password Description 189
Changing The Owner Password 189
Password Lockout Feature 189
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 190
Password Description 190
Changing The Owner Password 190
Changing The User Passwords 191
Password Lockout Feature 191
MAINTENANCE CLOCK 192
Description 192
Setup 193
Reset 193
MACHINE SIGN TRANSLATIONS 194
MACHINE SIGN TRANSLATIONS 195
Service Schedule (7242070) 195
Warning (7167993) 198
Warning (7169291) 198
Danger (7167989) 198
Danger (7167990) 198
Danger (7167988) 199
Warning (7168114) 199
Warning (7167994) 200
Warning (7168140) 201
Warning (7168142) 201
Warning (7168138) 202
Warning (7167996) 203
Warning (6737189) 203
Warning (7184346) 204
Danger (7170355) 204
Lift Arm Support Device (6706558) 205
Warning (7168024) 206
Warning (7142141) 207
Warning (7168019) 208
SPECIFICATIONS 209
LOADER SPECIFICATIONS 210
Machine Dimensions 210
Performance 211
Engine 211
Drive System 212
Controls 212
Hydraulic System 213
Electrical System 214
Capacities 214
Tires 215
WARRANTY 216
WARRANTY 217
ALPHABETICAL INDEX 219

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