Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B4J711001 & Above – PDF DOWNLOAD

Description

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B4J711001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B4J711001 & Above – PDF DOWNLOAD

Language : English
Pages : 224
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B4J711001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S450 Skid-Steer Loader Operation & Maintenance Manual SN B4J711001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
DECLARATION OF CONFORMITY 5
BOBCAT COMPANY IS IS0 9001 CERTIFIED 7
REGULAR MAINTENANCE ITEMS 7
Fluids, Lubricants And Fuel 8
SERIAL NUMBER LOCATIONS 9
Loader Serial Number 9
Engine Serial Number 9
DELIVERY REPORT 9
LOADER IDENTIFICATION 10
FEATURES, ACCESSORIES, AND ATTACHMENTS 11
Standard Items 11
Options And Accessories 11
Buckets Available 12
Attachments 12
Special Applications Kit 13
Special Applications Kit Inspection And Maintenance 13
Forestry Door And Window Kit 14
Forestry Door And Window Kit Inspection And Maintenance 14
SAFETY AND TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 16
Before Operation 16
Safe Operation Is The Operator’s Responsibility 17
Safe Operation Needs A Qualified Operator 17
Avoid Silica Dust 18
FIRE PREVENTION 18
Maintenance 18
Operation 18
Electrical 18
Hydraulic System 19
Fueling 19
Starting 19
Spark Arrester Exhaust System 19
Welding And Grinding 19
Fire Extinguishers 19
PUBLICATIONS AND TRAINING RESOURCES 20
MACHINE SIGNS (DECALS) 21
Pictorial Only Safety Signs 23
OPERATING INSTRUCTIONS 34
INTENDED USE 38
INSTRUMENT PANEL IDENTIFICATION 39
Overview 39
Left Panel 40
Display Screen 42
Right Panel 43
Left Switch Panel 45
Right Switch Panel 45
Left Side Lower Panel 46
Right Side Lower Panel 46
Radio 47
Rear View Camera System 49
CONTROL IDENTIFICATION 51
Description 51
Standard Controls 51
Selectable Joystick Controls (SJC) 52
OPERATOR CAB 53
Description 53
Side Windows 53
Door Operation 53
Front Wiper 54
Cab Light 54
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 55
Description 55
Operation 55
SEAT BAR RESTRAINT SYSTEM 56
Description 56
Operation 56
DIESEL PARTICULATE FILTER (DPF) SYSTEM 57
Description 57
DPF Icons 57
DPF Regeneration Tables 58
Automatic Regeneration Operation 59
Forced Regeneration Operation 60
Forced Parked Regeneration Operation 61
Inhibit Mode Operation 62
PARKING BRAKE 63
Operation 63
TRACTION LOCK OVERRIDE 63
Description 63
Operation 63
ENGINE SPEED CONTROL 64
Operation 64
AUTO IDLE 64
Description 64
Operation 64
LIFT ARM BYPASS CONTROL 65
Description 65
Operation 65
EMERGENCY EXIT 66
Rear Window Identification 66
Rear Window Removal (Latches) 66
Rear Window Removal (Rubber Cord) 66
External Access (Rear Window With Latches) 67
External Access (Rear Window With Rubber Cord) 67
Front Door 67
BACK-UP ALARM SYSTEM 69
Description 69
Operation 69
DRIVING AND STEERING THE LOADER 70
Available Control Configurations 70
Operation (Standard) 70
Operation (SJC) In ‘ISO’ Control Pattern 71
Operation (SJC) In ‘H’ Control Pattern 72
STOPPING THE LOADER 73
Using The Control Levers Or Joysticks 73
TWO-SPEED CONTROL 74
Description 74
Operation 74
SPEED MANAGEMENT 75
Description 75
Operation 75
Changing The Factory Default Setting 76
DRIVE RESPONSE 77
Description 77
Operation 77
STEERING DRIFT COMPENSATION 79
Description 79
Operation 79
LIFT AND TILT COMPENSATION 81
Description 81
Operation 81
HYDRAULIC CONTROLS 83
Description 83
Standard Controls 83
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 84
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 84
Hydraulic Bucket Positioning 85
Automatic Ride Control 86
Reversing Fan 87
FRONT Auxiliary Hydraulics Operation 88
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 89
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 89
REAR Auxiliary Hydraulics Operation 90
Quick Couplers 91
Quick Coupler Troubleshooting 91
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 92
ATTACHMENT CONTROL DEVICE (ACD) 93
Description 93
DAILY INSPECTION 94
Daily Inspection And Maintenance 94
PRE-STARTING PROCEDURE 96
Entering The Loader 96
Operation & Maintenance Manual And Operator’s Handbook Locations 96
Seat Adjustment 97
Seat Belt Adjustment 99
Seat Bar 100
Joystick Position Adjustment 100
STARTING THE ENGINE 101
Deluxe Instrumentation Panel 101
Warming The Hydraulic / Hydrostatic System 103
Cold Temperature Starting 103
MONITORING THE DISPLAY PANELS 104
Left Panel 104
Warning And Shutdown 104
STOPPING THE ENGINE AND LEAVING THE LOADER 105
Procedure 105
COUNTERWEIGHTS 106
Description 106
Effect On The Loader And Loader Operation 106
When To Consider Using Counterweights 106
When To Consider Removing Counterweights 106
Accessories That Affect Machine Weight 106
ATTACHMENTS 107
Choosing The Correct Bucket 107
Pallet Fork 107
Installing And Removing The Attachment (Hand Lever Bob-Tach) 108
Installing And Removing The Attachment (Power Bob-Tach) 111
OPERATING PROCEDURE 114
Inspect The Work Area 114
Basic Operating Instructions 114
Driving On Public Roads 114
Operating With A Full Bucket 115
Operating With An Empty Bucket 115
TOWING THE LOADER 116
Procedure 116
LIFTING THE LOADER 116
Single-Point Lift 116
Four-Point Lift 117
TRANSPORTING THE LOADER ON A TRAILER 118
Loading And Unloading 118
Fastening 118
PREVENTIVE MAINTENANCE 119
SERVICE SCHEDULE 123
Maintenance Intervals 123
Inspection Checkbook 125
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 126
Inspecting The BICS™ (Engine STOPPED – Key ON) 126
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 126
Inspecting The Seat Bar Sensor (Engine RUNNING) 126
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 126
Inspecting The Lift Arm Bypass Control 126
Inspecting Deactivation Of Lift And Tilt Functions (SJC) 126
SEAT BAR RESTRAINT SYSTEM 127
Description 127
Inspection And Maintenance 128
SEAT BELT 129
Inspection And Maintenance 129
LIFT ARM SUPPORT DEVICE 130
Description 130
Installing 131
Removing 132
BACK-UP ALARM SYSTEM 133
Description 133
Inspection 133
Adjusting Switch Position 134
OPERATOR CAB 135
Description 135
Cab Door Sensor 135
Raising 136
Lowering 137
REAR DOOR (TAILGATE) 138
Opening And Closing 138
Adjusting Latch 138
REAR GRILLE 139
Removing 139
Installing 139
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 140
Filters 140
Air Conditioning Evaporator / Heater Coil 141
Air Conditioning Condenser 142
Air Conditioning Lubrication 142
Troubleshooting 142
ENGINE AIR CLEANER 143
Replacing Filters 143
FUEL SYSTEM 145
Fuel Specifications 145
Biodiesel Blend Fuel 145
Filling The Fuel Tank 146
Removing Water From Main Fuel Filter 147
Replacing Fuel Pre-Filter 148
Replacing Main Fuel Filter 149
ENGINE LUBRICATION SYSTEM 151
Checking And Adding Engine Oil 151
Engine Oil Chart 151
Removing And Replacing Oil And Filter 152
ENGINE COOLING SYSTEM 154
Maintenance Platform 154
Cleaning 154
Checking And Adding Coolant 157
Removing And Replacing Coolant 158
ELECTRICAL SYSTEM 160
Description 160
Fuse And Relay Location / Identification 160
Battery Maintenance 163
Maintaining Battery Charge Level 163
Battery Service During Machine Storage 163
Battery Testing 164
Battery Charging 164
Using A Booster Battery (Jump Starting) 165
Removing And Installing Battery 166
HYDRAULIC / HYDROSTATIC SYSTEM 167
Checking And Adding Fluid 167
Hydraulic / Hydrostatic Fluid Chart 167
Removing And Replacing Hydraulic Fluid 168
Removing And Replacing Hydraulic / Hydrostatic Filter 170
Removing And Replacing Hydraulic Charge Filter 171
Replacing Reservoir Breather Cap 172
DIESEL PARTICULATE FILTER (DPF) SYSTEM 173
Description 173
Service Regeneration 173
DPF Cleaning 173
TYRE MAINTENANCE 174
Wheel Nuts 174
Rotating 174
Mounting 174
FINAL DRIVE TRANSMISSION (CHAINCASE) 175
Checking And Adding Fluid 175
Removing And Replacing Fluid 175
ALTERNATOR BELT 176
Belt Adjustment 176
Belt Replacement 176
AIR CONDITIONING BELT 177
Belt Adjustment 177
Belt Replacement 177
DRIVE BELT 179
Belt Adjustment 179
Belt Replacement 179
AUTOMATIC RIDE CONTROL ACCUMULATOR 181
Checking Accumulator Charge 181
LUBRICATING THE LOADER 182
Lubrication Locations 182
PIVOT PINS 184
Inspection And Maintenance 184
BOB-TACH (HAND LEVER) 185
Inspection And Maintenance 185
BOB-TACH (POWER) 186
Inspection And Maintenance 186
LOADER STORAGE AND RETURN TO SERVICE 187
Storage 187
Return To Service 187
SYSTEM SETUP AND ANALYSIS 188
DIAGNOSTIC SERVICE CODES 189
Viewing Service Codes 189
Service Codes List 190
CONTROL PANEL SETUP 204
Right Panel Setup (Deluxe Instrumentation Panel) 204
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 208
Password Description 208
Changing The Owner Password 208
Changing The User Passwords 209
Password Lockout Feature 209
MAINTENANCE CLOCK 210
Description 210
Setup 211
Reset 211
SPECIFICATIONS 212
LOADER SPECIFICATIONS 213
Machine Dimensions 213
Performance 214
Engine 214
Drive System 215
Controls 215
Hydraulic System 216
Electrical System 217
Capacities 217
Tyres 218
Environmental 218
Temperature Range 218
WARRANTY 219
WARRANTY 220
ALPHABETICAL INDEX 221

Questions? Email us: [email protected]

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V