★ TRUSTED BY 321,897+ PROFESSIONALS WORLDWIDE
🏢
Trusted Business
Verified & Licensed
🛡️
Virus Free Files
100% Safe Downloads
🔒
Secure Payment
SSL Protected
Instant Delivery
Available Immediately

Bobcat S450 Skid-Steer Loader Service Manual SN B4J711001 & Above – PDF DOWNLOAD

$33.95

Bobcat S450 Skid-Steer Loader Service Manual SN B4J711001 & Above – PDF DOWNLOAD

S/N A02060001 & Above
S/N A02160001 & Above

Instant PDF Download
Available immediately
💾
Save to Your Device
Download & keep forever
🛡️
Antivirus Scanned
100% virus-free
🌍
Trusted Worldwide
175,000+ customers

Description

Bobcat S450 Skid-Steer Loader Service Manual SN B4J711001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S450 Skid-Steer Loader Service Manual SN B4J711001 & Above – PDF DOWNLOAD

Language : English
Pages : 871
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S450 Skid-Steer Loader Service Manual SN B4J711001 & Above – PDF DOWNLOAD

S/N A02060001 & Above
S/N A02160001 & Above

FOREWORD:

This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

A general inspection of the following items must be made after the loader has had service or repair:

1. Check that the ROPS / FOPS (Including side screens) is in good condition and is not modified.
2. Check that ROPS mounting hardware is tightened and is Bobcat approved.
3. The seat belt must be correctly installed, functional and in good condition.
4. The seat bar must be correctly adjusted, clean and lubricated.
5. Check lift arm support device, replace if damaged.
6. Machine signs (decals) must be legible and in the correct location.
7. Steering levers, hand controls and foot pedals must return to neutral (as applicable).
8. Check for correct function of the work lights.
9. The parking brake must function correctly.
10. Enclosure door latches must open and close freely.
11. Bob-Tach® attachment mounting system wedges and linkages must function correctly and be in good condition.
12. Safety treads must be in good condition.
13. Check for correct function of indicator lamps.
14. Check all machine fluid levels.
15. Inspect for fuel, oil or hydraulic fluid leaks.
SAFETY INSTRUCTIONS:
The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment contains operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook fastened to the operator cab. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shoptype service and repair work.

TABLE OF CONTENTS:

Bobcat S450 Skid-Steer Loader Service Manual SN B4J711001 & Above – PDF DOWNLOAD

MAINTENANCE SAFETY 3
CONTENTS 5
FOREWORD 7
FOREWORD 9
SAFETY INSTRUCTIONS 11
Avoid Silica Dust 11
FIRE PREVENTION 12
Maintenance 12
Operation 12
Electrical 12
Hydraulic System 12
Fueling 12
Starting 12
Exhaust System 12
Welding And Grinding 13
Fire Extinguishers 13
SERIAL NUMBER LOCATIONS 14
Loader Serial Number 14
Engine Serial Number 14
DELIVERY REPORT 15
LOADER IDENTIFICATION 16
SAFETY AND MAINTENANCE 17
LIFTING AND BLOCKING THE LOADER 21
Procedure 21
LIFT ARM SUPPORT 23
Description 23
Installing 24
Removing 25
OPERATOR CAB 27
Description 27
Cab Door Sensor 27
Raising 28
Lowering 29
TRANSPORTING THE LOADER ON A TRAILER 31
Loading And Unloading 31
Fastening 31
TOWING THE LOADER 33
Procedure 33
REMOTE START TOOL KIT – MEL1563 35
Remote Start Tool – MEL1563 35
Service Tool Harness Communicator – MEL1566 37
Remote Start Procedure 37
REMOTE START TOOL (SERVICE TOOL) KIT – 7217666 41
Description 41
Remote Start Tool (Service Tool) – 7022042 42
Loader Service Tool Harness – 6689747 43
Computer Service Tool Harness – 6689746 44
Remote Start Procedure 45
SERVICE SCHEDULE 49
Maintenance Intervals 49
ENGINE AIR CLEANER 51
Replacing Filters 51
ENGINE COOLING SYSTEM 53
Cleaning 53
Checking And Adding Coolant 56
Removing and Replacing Coolant 57
FUEL SYSTEM 59
Fuel Specifications 59
Biodiesel Blend Fuel 59
Filling The Fuel Tank 60
Removing Water From Main Fuel Filter 61
Replacing Fuel Pre-Filter 62
Replacing Main Fuel Filter 63
ENGINE LUBRICATION SYSTEM 65
Checking And Adding Engine Oil 65
Engine Oil Chart 65
Removing And Replacing Oil And Filter 66
HYDRAULIC / HYDROSTATIC SYSTEM 69
Checking And Adding Fluid 69
Hydraulic / Hydrostatic Fluid Chart 69
Removing And Replacing Hydraulic Fluid 70
Removing And Replacing Hydraulic / Hydrostatic Filter 72
Removing And Replacing Hydraulic Charge Filter 73
Replacing Reservoir Breather Cap 74
FINAL DRIVE TRANSMISSION (CHAINCASE) 75
Checking And Adding Fluid 75
Removing And Replacing Fluid 75
BOB-TACH (HAND LEVER) 77
Inspection And Maintenance 77
BOB-TACH (POWER) 79
Inspection And Maintenance 79
LUBRICATING THE LOADER 81
Lubrication Locations 81
TIRE MAINTENANCE 85
Wheel Nuts 85
Rotating 85
Mounting 86
PIVOT PINS 87
Inspection And Maintenance 87
LOADER STORAGE AND RETURN TO SERVICE 89
Storage 89
Return To Service 89
STOPPING THE ENGINE AND LEAVING THE LOADER 91
Procedure 91
EMERGENCY EXIT 93
Rear Window Identification 93
Rear Window Removal (Latches) 93
Rear Window Removal (Rubber Cord) 94
External Access (Rear Window With Latches) 94
External Access (Rear Window With Rubber Cord) 95
Front Door 96
SEAT BELT 99
Inspection And Maintenance 99
HYDRAULIC SYSTEM 101
HYDRAULIC / HYDROSTATIC SCHEMATICS 105
HYDRAULIC SYSTEM INFORMATION 113
Glossary Of Hydraulic / Hydrostatic Symbols 113
Troubleshooting 117
CYLINDER (LIFT) 119
Testing 119
Removal And Installation 120
Parts Identification 122
Disassembly 123
Assembly 125
CYLINDER (TILT) 129
Testing 129
Removal And Installation 130
Base End Pivot Pin Removal And Installation 131
Parts Identification 132
Disassembly 133
Assembly 135
CYLINDER (BOB-TACH) 139
Testing 139
Removal And Installation 140
Parts Identification 141
Disassembly 142
Assembly 143
MAIN RELIEF VALVE 147
Description 147
Testing 148
Adjusting 150
Removal And Installation 151
HYDRAULIC CONTROL VALVE (STANDARD) 153
Description 153
Removal And Installation 154
Mount Bracket Removal And Installation 157
Identification Chart 158
Lift Load Check Valve Removal And Installation 159
Load Check Valve Removal And Installation (Tilt And Auxiliary) 160
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 161
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End) 161
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 162
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 162
Port Relief Valve Removal And Installation 163
Plug Removal And Installation 165
Rubber Boot Removal And Installation 166
End Cap Block Removal And Installation 166
Lift Spool And Detent Removal And Installation 167
Tilt Spool Removal And Installation 175
Auxiliary Spool Removal And Installation 177
Auxiliary Solenoid Removal And Installation 178
Solenoid Removal And Installation 179
Lock Valve Removal And Installation 180
Lift Arm Bypass Orifice Removal And Installation 182
Main Relief Valve Removal And Installation 182
Check Valve Removal And Installation 183
HYDRAULIC CONTROL VALVE (SJC) 185
Description 185
Removal And Installation 185
Actuator Removal And Installation (In Loader) 188
Actuator Removal And Installation (Out Of Loader) 189
Identification Chart 192
Mount Bracket Removal And Installation 193
Lift Load Check Valve Removal And Installation 193
Load Check Valve Removal And Installation (Tilt And Auxiliary) 194
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 195
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End) 195
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 196
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 196
Port Relief Valve Removal And Installation 197
Plug Removal And Installation 199
End Cap Block Removal And Installation 200
Lift Spool Removal And Installation 200
Lift Spool Disassembly And Assembly 202
Tilt Spool Removal And Installation 203
Tilt Spool Disassembly And Assembly 204
Auxiliary Spool Removal And Installation 205
Auxiliary Solenoid Removal And Installation 206
Solenoid Removal And Installation 207
Lock Valve Removal And Installation 208
Lift Arm Bypass Orifice Removal And Installation 210
Main Relief Valve Removal And Installation 210
Check Valve Removal And Installation 211
LIFT ARM BYPASS CONTROL VALVE 213
Description 213
Testing 213
Removal And Installation 214
Bracket Removal And Installation 215
Disassembly And Assembly 215
HYDRAULIC PUMP 217
Description 217
Pump Test At Quick Couplers 218
Direct Pump Test (Standard Section) 221
Direct Pump Test (Charge Section) 223
Removal And Installation 225
Hydraulic Pump Startup 227
Parts Identification 228
Disassembly And Assembly 229
HYDRAULIC / HYDROSTATIC FILTERS 231
Description 231
Housing Removal And Installation 231
HYDRAULIC FLUID RESERVOIR 233
Description 233
Removal And Installation 234
Hydraulic Fluid Screen 235
Gauge Removal And Installation 235
OIL COOLER 237
Removal And Installation 237
BUCKET POSITION VALVE 239
Description 239
Solenoid Removal And Installation 239
Removal And Installation 241
Solenoid Testing 241
Disassembly And Assembly 243
BOB-TACH (POWER) BLOCK 245
Description 245
Testing Relief Valve 245
Removal And Installation 247
Disassembly And Assembly 249
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK 255
Description 255
Removal And Installation 255
Disassembly And Assembly 256
HYDROSTATIC SYSTEM 259
HYDROSTATIC SYSTEM INFORMATION 261
Description 261
Troubleshooting 262
HYDROSTATIC DRIVE MOTOR (EARLIER MODELS) 263
Description 263
Removal And Installation 263
Parts Identification 265
Disassembly And Assembly 266
Shaft Seal Replacement 272
HYDROSTATIC DRIVE MOTOR (LATER MODELS) 273
Description 273
Removal And Installation 273
CHARGE PRESSURE 275
Description 275
Testing 275
Adjusting 277
Sender Removal And Installation 279
HYDROSTATIC PUMP 281
Description 281
Removal And Installation 282
Hydrostatic Pump Startup 283
Replenishing / High Pressure Relief Valve Removal And Installation 284
Parts Identification (Left Half) 285
Parts Identification (Right Half) 286
Disassembly 287
Assembly 294
HYDROSTATIC PUMP (SJC) 301
Description 301
Hydraulic Controller Removal And Installation 302
Removal And Installation 304
Hydrostatic Pump Startup 305
Parts Identification 306
High Pressure Relief And Bypass Valve 307
Charge Relief Valve 308
Disassembly And Assembly 309
Mechanical Neutral Adjustment 322
Hydraulic Controller Neutral Adjustment 324
DRIVE BELT 329
Belt Adjustment 329
Belt Replacement 329
Tensioner Pulley Removal And Installation 331
Tensioner Pulley Disassembly And Assembly 331
DRAIN MANIFOLD 333
Description 333
Drain Manifold Removal And Installation 333
DRIVE SYSTEM 335
BRAKE 337
Description 337
Disc Removal And Installation 337
DRIVE COMPONENTS 339
Description 339
Axle Seal Removal And Installation 340
Axle, Sprocket And Bearings Removal And Installation 342
Chain Removal And Installation 346
CHAINCASE 349
Description 349
Front Cover Removal And Installation 349
Center Cover Removal And Installation 350
MAINFRAME 351
SEAT BAR 355
Description 355
Removal And Installation 355
Disassembly And Assembly 356
Compression Spring Disassembly And Assembly 357
OPERATOR CAB 359
Gas Spring Removal And Installation 359
Gas Spring Bracket Disassembly And Assembly 360
Removal And Installation 360
OPERATOR SEAT 363
Removal And Installation 363
Seat Belt Removal And Installation (Retractable) 363
Seat Belt And Bracket Removal And Installation (Standard) 364
Seat Belt Bracket Removal And Installation 364
OPERATOR SEAT (SUSPENSION) 365
Removal And Installation 365
Slide Rail Removal And Installation 365
Seat Belt Removal And Installation 366
Lower Cushion Removal 366
Lower Cushion Installation 367
Back Cushion Removal And Installation 367
Shock Removal And Installation 368
3-Point Seat Belt Removal And Installation 368
BOB-TACH (HAND LEVER) 371
Description 371
Removal And Installation 371
Lever And Wedge Disassembly And Assembly 373
Pivot Pin Bushing And Seal Removal And Installation 374
BOB-TACH (POWER) 375
Description 375
Removal And Installation 375
Lever And Wedge Disassembly And Assembly 377
Pivot Pin Bushing And Seal Removal And Installation 379
LIFT ARMS 381
Removal And Installation 381
REAR GRILLE 385
Removal 385
Installation 385
REAR DOOR (TAILGATE) 387
Removal And Installation 387
Striker Removal And Installation 388
Striker Disassembly And Assembly 388
Striker Adjusting 389
Latch Removal And Installation 390
FUEL TANK 391
Removal And Installation 391
Fuel Fill Screen Removal And Installation 392
Fuel Level Sender Removal And Installation 392
CONTROL PEDALS AND LINKAGES 393
Description 393
Pedal Removal And Installation 393
Linkage Removal And Installation 394
Pedal (Adjusting) 395
Floor Pan Removal And Installation 396
CONTROL PEDALS AND LINKAGES (SJC) 397
Description 397
CONTROL PANEL 399
Description 399
Removal And Installation 400
Disassembly And Assembly 402
Linkage Removal And Installation 404
Pintle Arm Disassembly And Assembly 407
Linkage Neutral (Adjusting) 408
Linkage Travel (Adjusting) 411
Shock Removal And Installation 415
CONTROL PANEL (SJC) 417
Description 417
Removal And Installation 418
CONTROL HANDLE / LEVER 419
Description 419
Lever Removal And Installation 419
Boot Removal And Installation 420
CONTROL HANDLE / LEVER (SJC) 421
Description 421
Joystick Testing 421
Joystick Removal And Installation 422
WINDOW (REAR) 423
Rear Window Identification 423
Removal (Rubber Cord) 423
Installation (Rubber Cord) 424
Removal And Installation (Latches) 426
Disassembly And Assembly (Latches) 426
WINDOW (TOP) 427
Removal And Installation 427
WINDOW (SIDE) 429
Removal And Installation 429
CAB DOOR 431
Description 431
Removal And Installation 431
Disassembly And Assembly 432
Aligning 433
Adjusting 434
Checking Operation 434
ARMREST 435
Description 435
Removal And Installation 436
Disassembly And Assembly 437
LEFT SIDE LOWER PANEL 439
Removal And Installation 439
Disassembly And Assembly 442
RIGHT SIDE LOWER PANEL 443
Removal And Installation 443
Disassembly And Assembly 445
HEADLINER 447
Removal And Installation 447
REAR FAN DUCT PANEL 449
Removal And Installation 449
ELECTRICAL SYSTEM AND ANALYSIS 451
ELECTRICAL SCHEMATICS 455
ELECTRICAL SYSTEM INFORMATION 496
Glossary Of Electrical Symbols 496
Deluxe Cab Harness Connectors 499
Mainframe Harness Connectors – Manual Controls 500
Mainframe Harness Connectors – SJC Controls 501
Engine Sensor Harness Connectors 502
Description 503
Fuse And Relay Location / Identification 503
Troubleshooting 506
Solenoid Testing 507
BATTERY 508
Battery Maintenance 508
Maintaining Battery Charge Level 508
Battery Service During Machine Storage 508
Battery Testing 509
Battery Charging 509
Using A Booster Battery (Jump Starting) 510
Removal And Installation 511
ALTERNATOR 514
Belt Adjustment 514
Belt Replacement 514
Charging System Inspection 515
Alternator Voltage Testing 516
Low Voltage Testing 516
High Voltage Testing 517
Removal And Installation 517
Parts Identification 519
STARTER 520
Testing 520
Removal And Installation 520
Parts Identification 521
INSTRUMENT PANELS 522
Left Panel 522
Display Screen 524
Right Panel 525
Left Switch Panel 527
Right Switch Panel 527
Left Side Lower Panel 528
Right Side Lower Panel 528
Radio 529
Rear View Camera System 531
Left Panel Removal And Installation 533
Right Panel Removal And Installation 533
Key Switch Disassembly And Assembly 534
Alarm Disassembly And Assembly 534
Left Switch Panel Removal And Installation 535
Right Switch Panel Removal And Installation 535
LIGHTS 536
Front Removal And Installation 536
Rear Removal And Installation 537
Cab Light Removal And Installation 537
BOBCAT CONTROLLERS (AUXILIARY) 538
Description 538
Connector And Wire Identification 539
Removal And Installation 543
BOBCAT CONTROLLER (GATEWAY) 544
Description 544
Connector Identification 545
Removal And Installation 548
BOBCAT CONTROLLER (SJC) (DRIVE) 550
Description 550
Connector Identification 551
Removal And Installation 554
ENGINE CONTROL UNIT (ECU) 556
Description 556
Cleaning 557
Removal And Installation 558
DIAGNOSTIC SERVICE CODES 560
Viewing Service Codes 560
Service Codes List 561
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 576
Description 576
Inspecting The BICS™ (Engine STOPPED – Key ON) 577
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 577
Inspecting The Seat Bar Sensor (Engine RUNNING) 577
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 577
Inspecting The Lift Arm Bypass Control 577
Inspecting Deactivation Of Lift And Tilt Functions (SJC) 577
Troubleshooting 578
SEAT BAR SENSOR 580
Description 580
Troubleshooting 580
Testing 581
Removal 582
Installation 584
Bobcat Interlock Control System (BICS™) Circuit Test 585
TRACTION LOCK 588
Description 588
Troubleshooting 589
Inspecting 590
ELECTRICAL / HYDRAULIC CONTROLS 592
Identification Chart 592
Description 593
Identification Chart ACD Group 0 594
Identification Chart ACD Group 1 595
Identification Chart ACD Group 2 596
Identification Chart ACD Group 3 597
ELECTRICAL / HYDRAULIC CONTROLS (SJC) 598
Identification Chart 598
Description 599
Identification Chart ACD Group 0 600
Identification Chart ACD Group 1 601
Identification Chart ACD Group 2 602
Identification Chart ACD Group 3 603
SERVICE PC (LAPTOP COMPUTER) 604
Connecting Remote Start Tool 604
Connecting Remote Start Tool (Service Tool) 604
CALIBRATION 606
Description 606
Actuator Testing 606
Lift And Tilt Calibration (SJC) 609
Hydrostatic Pump Calibration (SJC) 611
STEERING DRIFT COMPENSATION (OPERATOR MODE) 616
Description 616
Operation 616
STEERING DRIFT COMPENSATION (SERVICE MODE) 618
Description 618
Operation 618
CONTROL PANEL SETUP 620
Right Panel Setup 620
PASSWORD SETUP 624
Password Description 624
Changing The Owner Password 624
Changing The User Passwords 625
Password Lockout Feature 625
MAINTENANCE CLOCK 626
Description 626
Setup 627
Reset 630
BACK-UP ALARM SYSTEM 632
Description 632
Inspecting 632
Adjusting Switch Position 633
Troubleshooting (Standard) 634
Alarm Removal And Installation 635
Switch Removal And Installation 635
FRONT HORN 636
Removal And Installation 636
Troubleshooting 637
ENGINE SPEED CONTROL (HAND) 638
Removal And Installation 638
ENGINE SPEED CONTROL (FOOT) 640
Removal And Installation 640
Disassembly and Assembly 641
Pedal (Adjusting) 643
Floor Pan Removal And Installation 643
CAMSHAFT AND CRANKSHAFT POSITION SENSOR 644
Removal And Installation 644
BOBCAT MACHINE IQ WIRELESS COMMUNICATIONS 646
Description 646
Removal And Installation 646
Procedure 647
ENGINE SERVICE 648
ENGINE INFORMATION 652
Description 652
Specifications 653
Sensor Location 655
Torque Values 659
Troubleshooting 661
Engine Removal And Installation 663
Engine Mount Replacement 673
Compression – Testing 675
Injector Signal – Testing 677
DIESEL PARTICULATE FILTER (DPF) SYSTEM 680
Description 680
DPF Icons 680
DPF Regeneration Tables 681
Automatic Regeneration Operation 682
Forced Regeneration Operation 683
Forced Parked Regeneration Operation 684
Inhibit Mode Operation 685
Service Regeneration 686
Removal And Installation 687
DPF Cleaning 688
AIR CLEANER 690
Housing Removal And Installation 690
ENGINE COOLING SYSTEM 692
Radiator / Oil Cooler Removal And Installation 692
Hydraulic Fan Description 695
Fan Duct Removal And Installation 695
Hydraulic Fan Motor Assembly Removal And Installation 696
Fan Removal And Installation 697
Hydraulic Fan Motor Removal And Installation 698
Hydraulic Fan Motor Disassembly And Assembly 699
Fan Shroud Removal And Installation 705
Water Pump Removal And Installation 705
Thermostat Housing Removal And Installation 706
Testing The Thermostat 708
LUBRICATION SYSTEM 710
Description 710
Oil Pan Removal And Installation 711
Oil Pump Removal And Installation 712
Oil Pump Relief Valve Description 712
Oil Cooler Removal And Installation 712
Oil Cooler Bypass Description 713
Oil Filter Head Removal And Installation 713
FUEL SYSTEM 714
Description 714
Fuel Filter Housing Removal And Installation 715
Fuel Recirculation Valve (FRV) Removal And Installation 715
Fuel Temperature Sensor Removal And Installation 715
Fuel Pre-Filter Removal And Installation 716
Fuel Lift Pump Removal And Installation 717
Fuel Cooler Removal And Installation 718
Transfer Pump / High Pressure Pump Removal And Installation 718
Fuel Injector Removal And Installation 721
Injector Coding 723
CYLINDER HEAD 724
Glow Plugs Testing 724
Glow Plug Removal And Installation 725
Cylinder Head Removal And Installation 726
Cylinder Head Disassembly And Assembly 731
Cylinder Head Inspection 731
Cylinder Head Top Clearance 732
Valve Step Height 733
Valve Stem Height 733
Valve Guide 734
Valve 734
Valve Spring 735
Rocker Arm Shaft Disassembly And Assembly 735
Rocker Arm Shaft Inspection 736
Push Rod Inspection 737
CRANKSHAFT AND PISTONS 738
Piston And Connecting Rod Removal And Installation 738
Piston And Connecting Rod Inspection 739
Crankshaft Removal And Installation 741
Cylinder Block Inspection 744
Crankshaft Inspection 746
Connecting Rod Inspection 746
Engine Component Class 747
CAMSHAFT 750
Removal And Installation 750
Inspecting 751
GEARCASE 754
Gearcase Cover Removal And Installation 754
Gear Backlash 755
Gear Timing 756
Idle Gear Removal And Installation 757
Idle Gear Inspection 757
TURBOCHARGER 758
Description 758
Removal And Installation 759
Inspection 762
FLYWHEEL AND HOUSING 764
Flywheel Removal And Installation 764
Ring Gear Removal And Installation 765
Housing Removal And Installation 765
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 766
Description 766
Removal And Installation 767
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 770
AIR CONDITIONING SYSTEM FLOW 772
Description 772
A/C System Diagram 773
Components 774
Safety Equipment 777
REGULAR MAINTENANCE 778
Filters 778
Belt Adjustment 779
Belt Replacement 779
Air Conditioning Condenser 780
Air Conditioning Lubrication 780
Air Conditioning Service Chart 781
Evaporator / Heater Coil 782
TROUBLESHOOTING 784
Blower Motor Does Not Operate 784
Blower Motor Operates Normally, But Air Flow Is Insufficient 784
Insufficient Cooling Although Air Flow And Compressor Operation Are Normal 784
The Compressor Does Not Operate At All, Or Operates Improperly 784
Gauge Pressure Related Troubleshooting 785
Troubleshooting Tree 787
Temperature / Pressure Chart 791
Poor A/C Performance 792
HVAC Repair And Leaks 793
Electrical System 794
Engine Coolant Bypassing The Heater Valve 800
Heater Valve Not Opening Or Closing 801
SYSTEM CHARGING AND RECLAMATION 802
Refrigerant Identification 802
Reclamation And Charging With Recovery / Charging Unit 803
COMPRESSOR 806
Removal And Installation 806
Oil 807
Oil Check 808
CONDENSER 810
Removal And Installation 810
RECEIVER / DRIER 812
Receiver / Drier Removal And Installation 812
Pressure Switch Removal And Installation 813
Schrader® Valve Removal And Installation 814
EVAPORATOR / HEATER UNIT 816
Removal And Installation 816
THERMOSTAT 818
Description 818
Removal And Installation 819
EXPANSION VALVE 820
Removal And Installation 820
EVAPORATOR COIL 822
Removal And Installation 822
HEATER COIL 824
Removal And Installation 824
BLOWER FAN 826
Removal And Installation 826
Disassembly And Assembly 826
HEATER VALVE 830
Removal And Installation 830
EVAPORATOR / HEATER COVER 832
Removing 832
Installing 832
SPECIFICATIONS 834
LOADER SPECIFICATIONS 836
Machine Dimensions 836
Performance 837
Engine 837
Drive System 838
Controls 838
Hydraulic System 839
Electrical System 840
Capacities 840
Tyres 841
Environmental 841
Temperature Range 841
TECHNICAL SERVICE GUIDE SPECIFICATIONS 842
Engine 842
Engine Torques 842
Cooling System 842
Loader Torques 843
Hydraulic / Hydrostatic System 843
Fuel Consumption 843
TORQUE SPECIFICATIONS FOR BOLTS 844
Torque For General SAE Bolts 844
Torque For General Metric Bolts 845
HYDRAULIC CONNECTION SPECIFICATIONS 846
Straight Thread O-ring Fitting 846
Flare Fitting 847
Tubelines And Hoses 847
HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS 848
Specifications 848
CONVERSIONS 850
Decimal And Millimeter Equivalent Chart 850
U S To Metric Conversion Chart 850
SERVICE TOOLS REQUIRED 852
Remote Start Tools 852
Hydraulic Tools 853
Mainframe And Drive Tools 856
Electrical Tools 859
Engine Tools 860
HVAC Tools 865
ALPHABETICAL INDEX 866

IMAGES PREVIEW OF THE MANUAL:

Need help? Contact: [email protected]

PLEASE NOTE:

  • This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
  • You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
  • Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.V

What Our Customers Say

★★★★★ Live reviews from customers
Loading customer reviews...
0
    0
    Your Cart
    Your cart is emptyReturn to Shop
    🛒
    Recently Purchased
    🕒 verified order