Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual 6990216 – PDF DOWNLOAD

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Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual 6990216 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual 6990216 – PDF DOWNLOAD

Language : English
Pages : 216
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual 6990216 – PDF DOWNLOAD

S/N ATZC11001 & Above
S/N AZN511001 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual 6990216 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
Fluids, Lubricants And Fuel 6
SERIAL NUMBER LOCATIONS 7
Loader Serial Number 7
Engine Serial Number 7
DELIVERY REPORT 7
LOADER IDENTIFICATION 8
FEATURES, ACCESSORIES, AND ATTACHMENTS 9
Standard Items 9
Options And Accessories 9
Buckets Available 10
Attachments 10
Special Applications Kit 11
Special Applications Kit Inspection And Maintenance 11
Forestry Door And Window Kit 12
Forestry Door And Window Kit Inspection And Maintenance 12
SAFETY AND TRAINING RESOURCES 13
SAFETY INSTRUCTIONS 14
Before Operation 14
Safe Operation Is The Operator’s Responsibility 15
Safe Operation Needs A Qualified Operator 15
Avoid Silica Dust 16
FIRE PREVENTION 16
Maintenance 16
Operation 16
Electrical 16
Hydraulic System 17
Fueling 17
Starting 17
Spark Arrester Exhaust System 17
Welding And Grinding 17
Fire Extinguishers 17
PUBLICATIONS AND TRAINING RESOURCES 18
MACHINE SIGNS (DECALS) (LOADERS WITH TEXT DECALS) 19
Pictorial Only Safety Signs 21
MACHINE SIGNS (DECALS) (LOADERS WITH PICTORIAL ONLY DECALS) 23
Pictorial Only Safety Signs 25
OPERATING INSTRUCTIONS 36
INTENDED USE 40
INSTRUMENT PANEL IDENTIFICATION 41
Overview 41
Left Panel 42
Display Screen 44
Right Panel (Standard Key Panel) 45
Right Panel (Keyless Start Panel) 46
Right Panel (Deluxe Instrumentation Panel) 47
Left Switch Panel 49
Right Switch Panel 49
Left Side Lower Panel 50
Right Side Lower Panel 50
Radio 51
Rear View Camera System 53
CONTROL IDENTIFICATION 55
Description 55
Standard Controls 55
Advanced Control System (ACS) 56
Advanced Hand Controls (AHC) 57
Selectable Joystick Controls (SJC) 58
OPERATOR CAB 59
Description 59
Side Windows 59
Door Operation 59
Front Wiper 60
Cab Light 60
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 61
Description 61
Operation 61
SEAT BAR RESTRAINT SYSTEM 62
Description 62
Operation 62
PARKING BRAKE 63
Operation 63
TRACTION LOCK OVERRIDE 63
Description 63
Operation 63
ENGINE SPEED CONTROL 64
Operation 64
LIFT ARM BYPASS CONTROL 64
Description 64
Operation 64
EMERGENCY EXIT 65
Rear Window Identification 65
Rear Window Removal (Latches) 65
Rear Window Removal (Rubber Cord) 65
External Access (Rear Window With Latches) 66
External Access (Rear Window With Rubber Cord) 66
Front Door 66
BACK-UP ALARM SYSTEM 68
Description 68
Operation 68
DRIVING AND STEERING THE LOADER 69
Available Control Configurations 69
Operation (Standard, ACS, And AHC) 69
Operation (SJC) In ‘ISO’ Control Pattern 70
Operation (SJC) In ‘H’ Control Pattern 71
STOPPING THE LOADER 72
Using The Control Levers Or Joysticks 72
TWO-SPEED CONTROL 72
Description 72
Operation (Standard, ACS, And AHC) 73
Operation (SJC) 73
SPEED MANAGEMENT 74
Description 74
Operation 74
Changing The Factory Default Setting 75
DRIVE RESPONSE 76
Description 76
Operation 76
STEERING DRIFT COMPENSATION 78
Description 78
Operation 78
LIFT AND TILT COMPENSATION 80
Description 80
Operation 80
Operation (ACS And AHC) 81
Operation (SJC) 82
HYDRAULIC CONTROLS 83
Description 83
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 83
Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC) 84
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 84
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 85
Hydraulic Bucket Positioning 85
Automatic Ride Control 86
Reversing Fan 87
FRONT Auxiliary Hydraulics Operation 88
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 89
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 89
REAR Auxiliary Hydraulics Operation 90
Quick Couplers 91
Quick Coupler Troubleshooting 91
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 92
ATTACHMENT CONTROL DEVICE (ACD) 93
Description 93
DAILY INSPECTION 94
Daily Inspection And Maintenance 94
PRE-STARTING PROCEDURE 96
Entering The Loader 96
Operation & Maintenance Manual And Operator’s Handbook Locations 96
Seat Adjustment 97
Seat Belt Adjustment 99
Seat Bar 100
Joystick Position Adjustment 100
STARTING THE ENGINE 101
Standard Key Panel 101
Keyless Start Panel 103
Deluxe Instrumentation Panel 105
Warming The Hydraulic / Hydrostatic System 107
Cold Temperature Starting 107
Cold Temperature Drive Control (SJC) 108
MONITORING THE DISPLAY PANELS 109
Left Panel 109
Warning And Shutdown 109
STOPPING THE ENGINE AND LEAVING THE LOADER 110
Procedure 110
COUNTERWEIGHTS 111
Description 111
Effect On The Loader And Loader Operation 111
When To Consider Using Counterweights 111
When To Consider Removing Counterweights 111
Accessories That Affect Machine Weight 111
ATTACHMENTS 112
Choosing The Correct Bucket 112
Pallet Fork 112
Installing And Removing The Attachment (Hand Lever Bob-Tach) 113
Installing And Removing The Attachment (Power Bob-Tach) 116
OPERATING PROCEDURE 119
Inspect The Work Area 119
Basic Operating Instructions 119
Driving On Public Roads 119
Operating With A Full Bucket 120
Operating With An Empty Bucket 120
TOWING THE LOADER 121
Procedure 121
LIFTING THE LOADER 121
Single-Point Lift 121
Four-Point Lift 122
TRANSPORTING THE LOADER ON A TRAILER 123
Loading And Unloading 123
Fastening 123
PREVENTIVE MAINTENANCE 124
SERVICE SCHEDULE 128
Maintenance Intervals 128
Inspection Checkbook 130
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 131
Inspecting The BICS™ (Engine STOPPED – Key ON) 131
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 131
Inspecting The Seat Bar Sensor (Engine RUNNING) 131
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 131
Inspecting The Lift Arm Bypass Control 131
Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC, And SJC) 131
SEAT BAR RESTRAINT SYSTEM 132
Description 132
Inspection And Maintenance 133
SEAT BELT 134
Inspection And Maintenance 134
LIFT ARM SUPPORT DEVICE 135
Description 135
Installing 136
Removing 137
BACK-UP ALARM SYSTEM 138
Description 138
Inspection 138
Adjusting Switch Position 139
OPERATOR CAB 140
Description 140
Cab Door Sensor 140
Raising 141
Lowering 142
REAR DOOR (TAILGATE) 143
Opening And Closing 143
Adjusting Latch 143
REAR GRILLE 144
Removing 144
Installing 144
HEATING SYSTEM 145
Filters 145
Heater Coil 146
Troubleshooting 146
ENGINE AIR CLEANER 147
Replacing Filters 147
FUEL SYSTEM 149
Fuel Specifications 149
Biodiesel Blend Fuel 149
Filling The Fuel Tank 150
Fuel Filter 151
Removing Air From The Fuel System 152
ENGINE LUBRICATION SYSTEM 153
Checking And Adding Engine Oil 153
Engine Oil Chart 153
Removing And Replacing Oil And Filter 154
ENGINE COOLING SYSTEM 155
Maintenance Platform 155
Cooling System Identification 155
Cleaning (Earlier Models) 156
Cleaning (Later Models) 157
Checking And Adding Coolant 158
Removing And Replacing Coolant 159
ELECTRICAL SYSTEM 160
Description 160
Fuse And Relay Location / Identification 160
Battery Maintenance 164
Maintaining Battery Charge Level 164
Battery Service During Machine Storage 164
Battery Testing 165
Battery Charging 165
Using A Booster Battery (Jump Starting) 166
Removing And Installing Battery 167
HYDRAULIC / HYDROSTATIC SYSTEM 168
Checking And Adding Fluid 168
Hydraulic / Hydrostatic Fluid Chart 168
Removing And Replacing Hydraulic Fluid 169
Removing And Replacing Hydraulic / Hydrostatic Filter 171
Removing And Replacing Hydraulic Charge Filter 172
Replacing Reservoir Breather Cap 174
SPARK ARRESTER MUFFLER 175
Cleaning Procedure 175
TYRE MAINTENANCE 176
Wheel Nuts 176
Rotating 176
Mounting 176
FINAL DRIVE TRANSMISSION (CHAINCASE) 177
Checking And Adding Fluid 177
Removing And Replacing Fluid 177
ALTERNATOR BELT 178
Belt Adjustment 178
Belt Replacement 178
DRIVE BELT 179
Belt Adjustment 179
Belt Replacement 180
AUTOMATIC RIDE CONTROL ACCUMULATOR 182
Checking Accumulator Charge 182
LUBRICATING THE LOADER 183
Lubrication Locations 183
PIVOT PINS 185
Inspection And Maintenance 185
BOB-TACH (HAND LEVER) 186
Inspection And Maintenance 186
BOB-TACH (POWER) 187
Inspection And Maintenance 187
LOADER STORAGE AND RETURN TO SERVICE 188
Storage 188
Return To Service 188
SYSTEM SETUP AND ANALYSIS 189
DIAGNOSTIC SERVICE CODES 190
Viewing Service Codes 190
Service Codes List 191
CONTROL PANEL SETUP 197
Right Panel Setup (Deluxe Instrumentation Panel) 197
PASSWORD SETUP (KEYLESS START PANEL) 201
Password Description 201
Changing The Owner Password 201
Password Lockout Feature 201
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 202
Password Description 202
Changing The Owner Password 202
Changing The User Passwords 203
Password Lockout Feature 203
MAINTENANCE CLOCK 204
Description 204
Setup 204
Reset 204
SPECIFICATIONS 205
(S510) LOADER SPECIFICATIONS 206
Machine Dimensions 206
Performance 207
Engine 207
Drive System 208
Controls 208
Hydraulic System 209
Electrical System 210
Capacities 210
Tyres 211
WARRANTY 212
WARRANTY 213
ALPHABETICAL INDEX 214

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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