Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual 6990280 – PDF DOWNLOAD

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Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual 6990280 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual 6990280 – PDF DOWNLOAD

Language : English
Pages : 212
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual 6990280 – PDF DOWNLOAD

S/N A3NK11001 & Above
S/N AZN411001 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual 6990280 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
DECLARATION OF CONFORMITY 5
BOBCAT COMPANY IS IS0 9001 CERTIFIED 7
REGULAR MAINTENANCE ITEMS 7
Fluids, Lubricants And Fuel 8
SERIAL NUMBER LOCATIONS 9
Loader Serial Number 9
Engine Serial Number 9
DELIVERY REPORT 9
LOADER IDENTIFICATION 10
FEATURES, ACCESSORIES, AND ATTACHMENTS 11
Standard Items 11
Options And Accessories 11
Buckets Available 12
Attachments 12
Special Applications Kit 13
Special Applications Kit Inspection And Maintenance 13
Forestry Door And Window Kit 14
Forestry Door And Window Kit Inspection And Maintenance 14
SAFETY AND TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 16
Before Operation 16
Safe Operation Is The Operator’s Responsibility 17
Safe Operation Needs A Qualified Operator 17
Avoid Silica Dust 18
FIRE PREVENTION 18
Maintenance 18
Operation 18
Electrical 18
Hydraulic System 19
Fueling 19
Starting 19
Spark Arrester Exhaust System 19
Welding And Grinding 19
Fire Extinguishers 19
PUBLICATIONS AND TRAINING RESOURCES 20
MACHINE SIGNS (DECALS) 21
Pictorial Only Safety Signs 23
OPERATING INSTRUCTIONS 34
INTENDED USE 38
INSTRUMENT PANEL IDENTIFICATION 39
Overview 39
Left Panel 40
Display Screen 42
Right Panel (Standard Key Panel) 43
Right Panel (Keyless Start Panel) 44
Right Panel (Deluxe Instrumentation Panel) 45
Left Switch Panel 47
Right Switch Panel 47
Left Side Lower Panel 48
Right Side Lower Panel 48
Radio 49
Rear View Camera System 51
CONTROL IDENTIFICATION 53
Description 53
Standard Controls 53
Advanced Control System (ACS) 54
Advanced Hand Controls (AHC) 55
Selectable Joystick Controls (SJC) 56
OPERATOR CAB 57
Description 57
Side Windows 57
Door Operation 57
Front Wiper 58
Cab Light 58
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 59
Description 59
Operation 59
SEAT BAR RESTRAINT SYSTEM 60
Description 60
Operation 60
PARKING BRAKE 61
Operation 61
TRACTION LOCK OVERRIDE 61
Description 61
Operation 61
ENGINE SPEED CONTROL 62
Operation 62
LIFT ARM BYPASS CONTROL 62
Description 62
Operation 62
EMERGENCY EXIT 63
Rear Window Identification 63
Rear Window Removal (Latches) 63
Rear Window Removal (Rubber Cord) 63
External Access (Rear Window With Latches) 64
External Access (Rear Window With Rubber Cord) 64
Front Door 64
BACK-UP ALARM SYSTEM 66
Description 66
Operation 66
DRIVING AND STEERING THE LOADER 67
Available Control Configurations 67
Operation (Standard, ACS, And AHC) 67
Operation (SJC) In ‘ISO’ Control Pattern 68
Operation (SJC) In ‘H’ Control Pattern 69
STOPPING THE LOADER 70
Using The Control Levers Or Joysticks 70
TWO-SPEED CONTROL 70
Description 70
Operation (Standard, ACS, And AHC) 71
Operation (SJC) 71
SPEED MANAGEMENT 72
Description 72
Operation 72
Changing The Factory Default Setting 73
DRIVE RESPONSE 74
Description 74
Operation 74
STEERING DRIFT COMPENSATION 76
Description 76
Operation 76
LIFT AND TILT COMPENSATION 78
Description 78
Operation 78
Operation (ACS And AHC) 79
Operation (SJC) 80
HYDRAULIC CONTROLS 81
Description 81
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 81
Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC) 82
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 82
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 83
Hydraulic Bucket Positioning 83
Automatic Ride Control 84
Reversing Fan 85
FRONT Auxiliary Hydraulics Operation 86
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 87
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 87
REAR Auxiliary Hydraulics Operation 88
Quick Couplers 89
Quick Coupler Troubleshooting 89
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 90
ATTACHMENT CONTROL DEVICE (ACD) 91
Description 91
DAILY INSPECTION 92
Daily Inspection And Maintenance 92
PRE-STARTING PROCEDURE 94
Entering The Loader 94
Operation & Maintenance Manual And Operator’s Handbook Locations 94
Seat Adjustment 95
Seat Belt Adjustment 96
Seat Bar 97
Joystick Position Adjustment 97
STARTING THE ENGINE 98
Standard Key Panel 98
Keyless Start Panel 100
Deluxe Instrumentation Panel 102
Warming The Hydraulic / Hydrostatic System 104
Cold Temperature Starting 104
MONITORING THE DISPLAY PANELS 105
Left Panel 105
Warning And Shutdown 105
STOPPING THE ENGINE AND LEAVING THE LOADER 106
Procedure 106
COUNTERWEIGHTS 107
Description 107
Effect On The Loader And Loader Operation 107
When To Consider Using Counterweights 107
When To Consider Removing Counterweights 107
Accessories That Affect Machine Weight 107
ATTACHMENTS 108
Choosing The Correct Bucket 108
Pallet Fork 108
Installing And Removing The Attachment (Hand Lever Bob-Tach) 109
Installing And Removing The Attachment (Power Bob-Tach) 112
OPERATING PROCEDURE 115
Inspect The Work Area 115
Basic Operating Instructions 115
Driving On Public Roads 115
Operating With A Full Bucket 116
Operating With An Empty Bucket 116
TOWING THE LOADER 117
Procedure 117
LIFTING THE LOADER 117
Single-Point Lift 117
Four-Point Lift 118
TRANSPORTING THE LOADER ON A TRAILER 119
Loading And Unloading 119
Fastening 119
PREVENTIVE MAINTENANCE 120
SERVICE SCHEDULE 124
Maintenance Intervals 124
Inspection Checkbook 126
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 127
Inspecting The BICS™ (Engine STOPPED – Key ON) 127
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 127
Inspecting The Seat Bar Sensor (Engine RUNNING) 127
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 127
Inspecting The Lift Arm Bypass Control 127
Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC, And SJC) 127
SEAT BAR RESTRAINT SYSTEM 128
Description 128
Inspection And Maintenance 129
SEAT BELT 130
Inspection And Maintenance 130
LIFT ARM SUPPORT DEVICE 131
Description 131
Installing 132
Removing 133
BACK-UP ALARM SYSTEM 134
Description 134
Inspection 134
Adjusting Switch Position 135
OPERATOR CAB 136
Description 136
Cab Door Sensor 136
Raising 137
Lowering 138
REAR DOOR (TAILGATE) 139
Opening And Closing 139
Adjusting Latch 139
REAR GRILLE 140
Removing 140
Installing 140
HEATING SYSTEM 141
Filters 141
Heater Coil 142
Troubleshooting 142
ENGINE AIR CLEANER 143
Replacing Filters 143
FUEL SYSTEM 145
Fuel Specifications 145
Biodiesel Blend Fuel 145
Filling The Fuel Tank 146
Fuel Filter 147
Removing Air From The Fuel System 148
ENGINE LUBRICATION SYSTEM 149
Checking And Adding Engine Oil 149
Engine Oil Chart 149
Removing And Replacing Oil And Filter 150
ENGINE COOLING SYSTEM 151
Maintenance Platform 151
Cooling System Identification 151
Cleaning (Earlier Models) 152
Cleaning (Later Models) 153
Checking And Adding Coolant 154
Removing And Replacing Coolant 155
ELECTRICAL SYSTEM 156
Description 156
Fuse And Relay Location / Identification 156
Battery Maintenance 160
Maintaining Battery Charge Level 160
Battery Service During Machine Storage 160
Battery Testing 161
Battery Charging 161
Using A Booster Battery (Jump Starting) 162
Removing And Installing Battery 163
HYDRAULIC / HYDROSTATIC SYSTEM 164
Checking And Adding Fluid 164
Hydraulic / Hydrostatic Fluid Chart 164
Removing And Replacing Hydraulic Fluid 165
Removing And Replacing Hydraulic / Hydrostatic Filter 167
Removing And Replacing Hydraulic Charge Filter 168
Replacing Reservoir Breather Cap 170
SPARK ARRESTER MUFFLER 171
Cleaning Procedure 171
TYRE MAINTENANCE 172
Wheel Nuts 172
Rotating 172
Mounting 172
FINAL DRIVE TRANSMISSION (CHAINCASE) 173
Checking And Adding Fluid 173
Removing And Replacing Fluid 173
ALTERNATOR BELT 174
Belt Adjustment 174
Belt Replacement 174
DRIVE BELT 175
Belt Adjustment 175
Belt Replacement 176
AUTOMATIC RIDE CONTROL ACCUMULATOR 178
Checking Accumulator Charge 178
LUBRICATING THE LOADER 179
Lubrication Locations 179
PIVOT PINS 181
Inspection And Maintenance 181
BOB-TACH (HAND LEVER) 182
Inspection And Maintenance 182
BOB-TACH (POWER) 183
Inspection And Maintenance 183
LOADER STORAGE AND RETURN TO SERVICE 184
Storage 184
Return To Service 184
SYSTEM SETUP AND ANALYSIS 185
DIAGNOSTIC SERVICE CODES 186
Viewing Service Codes 186
Service Codes List 187
CONTROL PANEL SETUP 193
Right Panel Setup (Deluxe Instrumentation Panel) 193
PASSWORD SETUP (KEYLESS START PANEL) 197
Password Description 197
Changing The Owner Password 197
Password Lockout Feature 197
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 198
Password Description 198
Changing The Owner Password 198
Changing The User Passwords 199
Password Lockout Feature 199
MAINTENANCE CLOCK 200
Description 200
Setup 200
Reset 200
SPECIFICATIONS 201
(S510) LOADER SPECIFICATIONS 202
Machine Dimensions 202
Performance 203
Engine 203
Drive System 204
Controls 204
Hydraulic System 205
Electrical System 206
Capacities 206
Tyres 207
Environmental 207
Temperature Range 207
WARRANTY 208
WARRANTY 209
ALPHABETICAL INDEX 210

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