Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual SN ALNW11001 & Above – PDF DOWNLOAD

Description

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual SN ALNW11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual SN ALNW11001 & Above – PDF DOWNLOAD

Language : English
Pages : 218
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual SN ALNW11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual SN ALNW11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES, AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Buckets Available 9
Attachments 9
Special Applications Kit 10
Special Applications Kit Inspection And Maintenance 10
Forestry Door And Window Kit 11
Forestry Door And Window Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) 18
Pictorial Only Safety Signs 20
OPERATING INSTRUCTIONS 22
INTENDED USE 26
INSTRUMENT PANEL IDENTIFICATION 27
Overview 27
Left Panel 28
Display Screen 30
Right Panel (Standard Key Panel) 31
Right Panel (Keyless Start Panel) 32
Right Panel (Deluxe Instrumentation Panel) 33
Left Switch Panel 35
Right Switch Panel 35
Left Side Lower Panel 36
Right Side Lower Panel 36
Radio 37
CONTROL IDENTIFICATION 39
Description 39
Standard Controls 39
Advanced Control System (ACS) 40
Selectable Joystick Controls (SJC) 41
OPERATOR CAB 42
Description 42
Side Windows 42
Door Operation 42
Front Wiper 43
Cab Light 43
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 44
Description 44
Operation 44
SEAT BAR RESTRAINT SYSTEM 45
Description 45
Operation 45
PARKING BRAKE 46
Operation 46
TRACTION LOCK OVERRIDE 46
Description 46
Operation 46
ENGINE SPEED CONTROL 47
Operation 47
AUTO IDLE 47
Description 47
Operation 47
LIFT ARM BYPASS CONTROL 48
Description 48
Operation 48
EMERGENCY EXIT 49
Rear Window Identification 49
Rear Window Removal (Latches) 49
Rear Window Removal (Rubber Cord) 49
External Access (Rear Window With Latches) 50
External Access (Rear Window With Rubber Cord) 50
Front Door 50
BACK-UP ALARM SYSTEM 52
Description 52
Operation 52
DRIVING AND STEERING THE LOADER 53
Available Control Configurations 53
Operation (Standard And ACS) 53
Operation (SJC) In ‘ISO’ Control Pattern 54
Operation (SJC) In ‘H’ Control Pattern 55
STOPPING THE LOADER 56
Using The Control Levers Or Joysticks 56
TWO-SPEED CONTROL 56
Description 56
Operation (Standard And ACS) 57
Operation (SJC) 57
SPEED MANAGEMENT 58
Description 58
Operation 58
Changing The Factory Default Setting 59
DRIVE RESPONSE 60
Description 60
Operation 60
STEERING DRIFT COMPENSATION 62
Description 62
Operation 62
LIFT AND TILT COMPENSATION 64
Description 64
Operation 64
Operation (ACS) 65
Operation (SJC) 66
HYDRAULIC CONTROLS 67
Description 67
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 67
Advanced Control System (ACS) In HAND Control Mode 68
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 68
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 69
Hydraulic Bucket Positioning 69
Automatic Ride Control 70
Reversing Fan 71
FRONT Auxiliary Hydraulics Operation 72
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 73
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 73
REAR Auxiliary Hydraulics Operation 74
Quick Couplers 75
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 76
ATTACHMENT CONTROL DEVICE (ACD) 77
Description 77
DAILY INSPECTION 78
Daily Inspection And Maintenance 78
PRE-STARTING PROCEDURE 80
Entering The Loader 80
Operation & Maintenance Manual And Operator’s Handbook Locations 80
Seat Adjustment 81
Seat Belt Adjustment 82
Seat Bar 84
Joystick Position Adjustment 84
STARTING THE ENGINE 85
Standard Key Panel 85
Keyless Start Panel 87
Deluxe Instrumentation Panel 89
Warming The Hydraulic / Hydrostatic System 91
Cold Temperature Starting 91
Cold Temperature Engine Speed Control 91
MONITORING THE DISPLAY PANELS 92
Left Panel 92
Warning And Shutdown 92
STOPPING THE ENGINE AND LEAVING THE LOADER 93
Procedure 93
COUNTERWEIGHTS 94
Description 94
Effect On The Loader And Loader Operation 94
When To Consider Using Counterweights 94
When To Consider Removing Counterweights 94
Accessories That Affect Machine Weight 94
ATTACHMENTS 95
Choosing The Correct Bucket 95
Pallet Fork 95
Installing And Removing The Attachment (Hand Lever Bob-Tach) 96
Installing And Removing The Attachment (Power Bob-Tach) 99
OPERATING PROCEDURE 102
Inspect The Work Area 102
Basic Operating Instructions 102
Driving On Public Roads 102
Operating With A Full Bucket 103
Operating With An Empty Bucket 103
TOWING THE LOADER 104
Procedure 104
LIFTING THE LOADER 104
Single-Point Lift 104
Four-Point Lift 105
TRANSPORTING THE LOADER ON A TRAILER 106
Loading And Unloading 106
Fastening 106
PREVENTIVE MAINTENANCE 107
MAINTENANCE SAFETY 110
SERVICE SCHEDULE 111
Maintenance Intervals 111
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 113
Inspecting The BICS™ (Engine STOPPED – Key ON) 113
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 113
Inspecting The Seat Bar Sensor (Engine RUNNING) 113
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 113
Inspecting The Lift Arm Bypass Control 113
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 113
SEAT BAR RESTRAINT SYSTEM 114
Description 114
Inspection And Maintenance 115
SEAT BELT 116
Inspection And Maintenance 116
LIFT ARM SUPPORT DEVICE 117
Description 117
Installing 118
Removing 119
BACK-UP ALARM SYSTEM 120
Description 120
Inspection 120
Adjusting Switch Position 121
OPERATOR CAB 122
Description 122
Cab Door Sensor 122
Raising 123
Lowering 124
REAR DOOR (TAILGATE) 125
Opening And Closing 125
Adjusting Latch 125
REAR GRILLE 126
Removing 126
Installing 126
HEATING SYSTEM 127
Filters 127
Heater Coil 128
Troubleshooting 129
ENGINE AIR CLEANER 130
Replacing Filters 130
FUEL SYSTEM 132
Fuel Specifications 132
Biodiesel Blend Fuel 132
Filling The Fuel Tank 133
Fuel Filter 134
Removing Air From The Fuel System 135
ENGINE LUBRICATION SYSTEM 136
Checking And Adding Engine Oil 136
Engine Oil Chart 136
Removing And Replacing Oil And Filter 137
ENGINE COOLING SYSTEM 139
Maintenance Platform 139
Cleaning 139
Checking And Adding Coolant 141
Removing And Replacing Coolant 142
ELECTRICAL SYSTEM 144
Description 144
Fuse And Relay Location / Identification 144
Battery Maintenance 148
Using A Booster Battery (Jump Starting) 149
Removing And Installing Battery 150
HYDRAULIC / HYDROSTATIC SYSTEM 151
Checking And Adding Fluid 151
Hydraulic / Hydrostatic Fluid Chart 151
Removing And Replacing Hydraulic Fluid 152
Removing And Replacing Hydraulic / Hydrostatic Filter 154
Removing And Replacing Hydraulic Charge Filter 155
Replacing Reservoir Breather Cap 157
TIRE MAINTENANCE 158
Wheel Nuts 158
Rotating 158
Mounting 158
FINAL DRIVE TRANSMISSION (CHAINCASE) 159
Checking And Adding Fluid 159
Removing And Replacing Fluid 159
ALTERNATOR BELT 160
Belt Adjustment 160
Belt Replacement 160
DRIVE BELT 161
Belt Adjustment 161
Stop Adjustment 161
Belt Replacement 162
AUTOMATIC RIDE CONTROL ACCUMULATOR 164
Checking Accumulator Charge 164
LUBRICATING THE LOADER 165
Lubrication Locations 165
PIVOT PINS 167
Inspection And Maintenance 167
BOB-TACH (HAND LEVER) 168
Inspection And Maintenance 168
BOB-TACH (POWER) 169
Inspection And Maintenance 169
LOADER STORAGE AND RETURN TO SERVICE 170
Storage 170
Return To Service 170
SYSTEM SETUP AND ANALYSIS 171
DIAGNOSTIC SERVICE CODES 172
Viewing Service Codes 172
Service Codes List 173
CONTROL PANEL SETUP 182
Right Panel Setup (Deluxe Instrumentation Panel) 182
PASSWORD SETUP (KEYLESS START PANEL) 185
Password Description 185
Changing The Owner Password 185
Password Lockout Feature 185
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 186
Password Description 186
Changing The Owner Password 186
Changing The User Passwords 187
Password Lockout Feature 187
MAINTENANCE CLOCK 188
Description 188
Setup 189
Reset 189
MACHINE SIGN TRANSLATIONS 190
MACHINE SIGN TRANSLATIONS 191
Service Schedule (7242070) 191
Warning (7167993) 194
Warning (7169291) 194
Danger (7167989) 194
Danger (7167990) 194
Danger (7167988) 195
Warning (7168114) 195
Warning (7167994) 196
Warning (7168140) 197
Warning (7168142) 197
Warning (7168138) 198
Warning (7167996) 199
Warning (6737189) 199
Warning (7184346) 200
Danger (7170355) 200
Lift Arm Support Device (6706558) 201
Warning (7168024) 202
Warning (7142141) 203
Warning (7168019) 204
SPECIFICATIONS 205
(S510) LOADER SPECIFICATIONS 206
Machine Dimensions 206
Performance 207
Engine 207
Drive System 208
Controls 208
Hydraulic System 209
Electrical System 210
Capacities 210
Tires 211
WARRANTY 212
WARRANTY 213
ALPHABETICAL INDEX 215

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V