Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual SN B42411001 & Above – PDF DOWNLOAD

Description

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual SN B42411001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual SN B42411001 & Above – PDF DOWNLOAD

Language : English
Pages : 212
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual SN B42411001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual SN B42411001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES, AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Buckets Available 9
Attachments 9
Special Applications Kit 10
Special Applications Kit Inspection And Maintenance 10
Forestry Door And Window Kit 11
Forestry Door And Window Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) 18
Pictorial Only Safety Signs 20
OPERATING INSTRUCTIONS 31
INTENDED USE 35
INSTRUMENT PANEL IDENTIFICATION 36
Overview 36
Left Panel 37
Display Screen 39
Right Panel (Standard Key Panel) 40
Right Panel (Keyless Start Panel) 41
Right Panel (Deluxe Instrumentation Panel) 42
Left Switch Panel 44
Right Switch Panel 44
Left Side Lower Panel 45
Right Side Lower Panel 45
Radio 46
Rear View Camera System 48
CONTROL IDENTIFICATION 50
Description 50
Standard Controls 50
Advanced Control System (ACS) 51
Selectable Joystick Controls (SJC) 52
OPERATOR CAB 53
Description 53
Side Windows 53
Door Operation 53
Front Wiper 54
Cab Light 54
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 55
Description 55
Operation 55
SEAT BAR RESTRAINT SYSTEM 56
Description 56
Operation 56
PARKING BRAKE 57
Operation 57
TRACTION LOCK OVERRIDE 57
Description 57
Operation 57
ENGINE SPEED CONTROL 58
Operation 58
LIFT ARM BYPASS CONTROL 58
Description 58
Operation 58
EMERGENCY EXIT 59
Rear Window Identification 59
Rear Window Removal (Latches) 59
Rear Window Removal (Rubber Cord) 59
External Access (Rear Window With Latches) 60
External Access (Rear Window With Rubber Cord) 60
Front Door 60
BACK-UP ALARM SYSTEM 62
Description 62
Operation 62
DRIVING AND STEERING THE LOADER 63
Available Control Configurations 63
Operation (Standard And ACS) 63
Operation (SJC) In ‘ISO’ Control Pattern 64
Operation (SJC) In ‘H’ Control Pattern 65
STOPPING THE LOADER 66
Using The Control Levers Or Joysticks 66
TWO-SPEED CONTROL 66
Description 66
Operation (Standard And ACS) 67
Operation (SJC) 67
SPEED MANAGEMENT 68
Description 68
Operation 68
Changing The Factory Default Setting 69
DRIVE RESPONSE 70
Description 70
Operation 70
STEERING DRIFT COMPENSATION 72
Description 72
Operation 72
LIFT AND TILT COMPENSATION 74
Description 74
Operation 74
Operation (ACS) 75
Operation (SJC) 76
HYDRAULIC CONTROLS 77
Description 77
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 77
Advanced Control System (ACS) In HAND Control Mode 78
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 78
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 79
Hydraulic Bucket Positioning 79
Automatic Ride Control 80
Reversing Fan 81
FRONT Auxiliary Hydraulics Operation 82
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 83
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 83
REAR Auxiliary Hydraulics Operation 84
Quick Couplers 85
Quick Coupler Troubleshooting 85
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 86
ATTACHMENT CONTROL DEVICE (ACD) 87
Description 87
DAILY INSPECTION 88
Daily Inspection And Maintenance 88
PRE-STARTING PROCEDURE 90
Entering The Loader 90
Operation & Maintenance Manual And Operator’s Handbook Locations 90
Seat Adjustment 91
Seat Belt Adjustment 92
Seat Bar 94
Joystick Position Adjustment 94
STARTING THE ENGINE 95
Standard Key Panel 95
Keyless Start Panel 97
Deluxe Instrumentation Panel 99
Warming The Hydraulic / Hydrostatic System 101
Cold Temperature Starting 101
Cold Temperature Drive Control (SJC) 102
MONITORING THE DISPLAY PANELS 103
Left Panel 103
Warning And Shutdown 103
STOPPING THE ENGINE AND LEAVING THE LOADER 104
Procedure 104
COUNTERWEIGHTS 105
Description 105
Effect On The Loader And Loader Operation 105
When To Consider Using Counterweights 105
When To Consider Removing Counterweights 105
Accessories That Affect Machine Weight 105
ATTACHMENTS 106
Choosing The Correct Bucket 106
Pallet Fork 107
Inspecting Pallet Fork 107
Installing And Removing The Attachment (Hand Lever Bob-Tach) 108
Installing And Removing The Attachment (Power Bob-Tach) 111
OPERATING PROCEDURE 114
Inspect The Work Area 114
Basic Operating Instructions 114
Driving On Public Roads 114
Operating With A Full Bucket 115
Operating With An Empty Bucket 115
TOWING THE LOADER 116
Procedure 116
LIFTING THE LOADER 116
Single-Point Lift 116
Four-Point Lift 117
TRANSPORTING THE LOADER ON A TRAILER 118
Loading And Unloading 118
Fastening 118
PREVENTIVE MAINTENANCE 119
MAINTENANCE SAFETY 122
SERVICE SCHEDULE 123
Maintenance Intervals 123
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 125
Inspecting The BICS™ (Engine STOPPED – Key ON) 125
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 125
Inspecting The Seat Bar Sensor (Engine RUNNING) 125
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 125
Inspecting The Lift Arm Bypass Control 125
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 125
SEAT BAR RESTRAINT SYSTEM 126
Description 126
Inspection And Maintenance 127
SEAT BELT 128
Inspection And Maintenance 128
LIFT ARM SUPPORT 129
Description 129
Installing 130
Removing 131
BACK-UP ALARM SYSTEM 132
Description 132
Inspection 132
Adjusting Switch Position 133
OPERATOR CAB 134
Description 134
Cab Door Sensor 134
Raising 135
Lowering 136
REAR DOOR (TAILGATE) 137
Opening And Closing 137
Adjusting Latch 137
REAR GRILLE 138
Removing 138
Installing 138
HEATING SYSTEM 139
Filters 139
Heater Coil 140
Troubleshooting 141
ENGINE AIR CLEANER 142
Replacing Filters 142
FUEL SYSTEM 144
Fuel Specifications 144
Biodiesel Blend Fuel 144
Filling The Fuel Tank 145
Fuel Filter 146
Removing Air From The Fuel System 147
ENGINE LUBRICATION SYSTEM 148
Checking And Adding Engine Oil 148
Engine Oil Chart 148
Removing And Replacing Oil And Filter 149
ENGINE COOLING SYSTEM 150
Maintenance Platform 150
Cleaning 150
Checking And Adding Coolant 151
Removing And Replacing Coolant 152
ELECTRICAL SYSTEM 153
Description 153
Fuse And Relay Location / Identification 153
Battery Maintenance 157
Maintaining Battery Charge Level 157
Battery Service During Machine Storage 157
Battery Testing 158
Battery Charging 158
Using A Booster Battery (Jump Starting) 159
Removing And Installing Battery 160
HYDRAULIC / HYDROSTATIC SYSTEM 161
Checking And Adding Fluid 161
Hydraulic / Hydrostatic Fluid Chart 161
Removing And Replacing Hydraulic Fluid 162
Removing And Replacing Hydraulic / Hydrostatic Filter 164
Removing And Replacing Hydraulic Charge Filter 165
Replacing Reservoir Breather Cap 166
SPARK ARRESTER MUFFLER 167
Cleaning Procedure 167
TIRE MAINTENANCE 168
Wheel Nuts 168
Rotating 168
Mounting 168
FINAL DRIVE TRANSMISSION (CHAINCASE) 169
Checking And Adding Fluid 169
Removing And Replacing Fluid 169
ALTERNATOR BELT 170
Belt Adjustment 170
Belt Replacement 170
DRIVE BELT 171
Belt Adjustment 171
Belt Replacement 172
AUTOMATIC RIDE CONTROL ACCUMULATOR 174
Checking Accumulator Charge 174
LUBRICATING THE LOADER 175
Lubrication Locations 175
PIVOT PINS 177
Inspection And Maintenance 177
BOB-TACH (HAND LEVER) 178
Inspection And Maintenance 178
BOB-TACH (POWER) 179
Inspection And Maintenance 179
LOADER STORAGE AND RETURN TO SERVICE 180
Storage 180
Return To Service 180
SYSTEM SETUP AND ANALYSIS 181
DIAGNOSTIC SERVICE CODES 182
Viewing Service Codes 182
Service Codes List 183
CONTROL PANEL SETUP 190
Right Panel Setup (Deluxe Instrumentation Panel) 190
PASSWORD SETUP (KEYLESS START PANEL) 194
Password Description 194
Changing The Owner Password 194
Password Lockout Feature 194
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 195
Password Description 195
Changing The Owner Password 195
Changing The User Passwords 196
Password Lockout Feature 196
MAINTENANCE CLOCK 197
Description 197
Setup 198
Reset 198
SPECIFICATIONS 199
LOADER SPECIFICATIONS 200
Machine Dimensions 200
Performance 201
Engine 201
Drive System 202
Controls 202
Hydraulic System 203
Electrical System 204
Capacities 204
Tires 205
WARRANTY 206
WARRANTY 207
ALPHABETICAL INDEX 208

Contact us: [email protected]

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V