Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual SN B4JB11001 & Above – PDF DOWNLOAD

Description

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual SN B4JB11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual SN B4JB11001 & Above – PDF DOWNLOAD

Language : English
Pages : 226
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual SN B4JB11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S510 Skid-Steer Loader Operation & Maintenance Manual SN B4JB11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
DECLARATION OF CONFORMITY 5
BOBCAT COMPANY IS IS0 9001 CERTIFIED 7
REGULAR MAINTENANCE ITEMS 7
Fluids, Lubricants And Fuel 8
SERIAL NUMBER LOCATIONS 9
Loader Serial Number 9
Engine Serial Number 9
DELIVERY REPORT 9
LOADER IDENTIFICATION 10
FEATURES, ACCESSORIES, AND ATTACHMENTS 11
Standard Items 11
Options And Accessories 11
Buckets Available 12
Attachments 12
High-Flow Attachments 12
Special Applications Kit 13
Special Applications Kit Inspection And Maintenance 13
Forestry Door And Window Kit 14
Forestry Door And Window Kit Inspection And Maintenance 14
SAFETY AND TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 16
Before Operation 16
Safe Operation Is The Operator’s Responsibility 17
Safe Operation Needs A Qualified Operator 17
Avoid Silica Dust 18
FIRE PREVENTION 18
Maintenance 18
Operation 18
Electrical 18
Hydraulic System 19
Fueling 19
Starting 19
Spark Arrester Exhaust System 19
Welding And Grinding 19
Fire Extinguishers 19
PUBLICATIONS AND TRAINING RESOURCES 20
MACHINE SIGNS (DECALS) 21
Pictorial Only Safety Signs 23
OPERATING INSTRUCTIONS 34
INTENDED USE 38
INSTRUMENT PANEL IDENTIFICATION 39
Overview 39
Left Panel 40
Display Screen 42
Right Panel 43
Left Switch Panel 45
Right Switch Panel 45
Left Side Lower Panel 46
Right Side Lower Panel 46
Radio 47
Rear View Camera System 49
CONTROL IDENTIFICATION 51
Description 51
Standard Controls 51
Selectable Joystick Controls (SJC) 52
OPERATOR CAB 53
Description 53
Side Windows 53
Door Operation 53
Front Wiper 54
Cab Light 54
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 55
Description 55
Operation 55
SEAT BAR RESTRAINT SYSTEM 56
Description 56
Operation 56
DIESEL PARTICULATE FILTER (DPF) SYSTEM 57
Description 57
DPF Icons 57
DPF Regeneration Tables 58
Automatic Regeneration Operation 59
Forced Regeneration Operation 60
Forced Parked Regeneration Operation 61
Inhibit Mode Operation 62
PARKING BRAKE 63
Operation 63
TRACTION LOCK OVERRIDE 63
Description 63
Operation 63
ENGINE SPEED CONTROL 64
Operation 64
AUTO IDLE 64
Description 64
Operation 64
LIFT ARM BYPASS CONTROL 65
Description 65
Operation 65
EMERGENCY EXIT 66
Rear Window Identification 66
Rear Window Removal (Latches) 66
Rear Window Removal (Rubber Cord) 66
External Access (Rear Window With Latches) 67
External Access (Rear Window With Rubber Cord) 67
Front Door 67
BACK-UP ALARM SYSTEM 69
Description 69
Operation 69
DRIVING AND STEERING THE LOADER 70
Available Control Configurations 70
Operation (Standard) 70
Operation (SJC) In ‘ISO’ Control Pattern 71
Operation (SJC) In ‘H’ Control Pattern 72
STOPPING THE LOADER 73
Using The Control Levers Or Joysticks 73
TWO-SPEED CONTROL 73
Description 73
Operation (Standard) 74
Operation (SJC) 74
SPEED MANAGEMENT 75
Description 75
Operation 75
Changing The Factory Default Setting 76
DRIVE RESPONSE 77
Description 77
Operation 77
STEERING DRIFT COMPENSATION 79
Description 79
Operation 79
LIFT AND TILT COMPENSATION 81
Description 81
Operation 81
HYDRAULIC CONTROLS 83
Description 83
Standard Controls 83
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 84
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 84
Hydraulic Bucket Positioning 85
Automatic Ride Control 86
Reversing Fan 87
FRONT Auxiliary Hydraulics Operation 88
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 89
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 89
REAR Auxiliary Hydraulics Operation 90
High-Flow Auxiliary Hydraulics Operation 91
Quick Couplers 92
Quick Coupler Troubleshooting 92
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 93
ATTACHMENT CONTROL DEVICE (ACD) 94
Description 94
DAILY INSPECTION 95
Daily Inspection And Maintenance 95
PRE-STARTING PROCEDURE 97
Entering The Loader 97
Operation & Maintenance Manual And Operator’s Handbook Locations 97
Seat Adjustment 98
Seat Belt Adjustment 100
Seat Bar 101
Joystick Position Adjustment 101
STARTING THE ENGINE 102
Deluxe Instrumentation Panel 102
Warming The Hydraulic / Hydrostatic System 104
Cold Temperature Starting 104
Cold Temperature Drive Control (SJC) 105
MONITORING THE DISPLAY PANELS 106
Left Panel 106
Warning And Shutdown 106
STOPPING THE ENGINE AND LEAVING THE LOADER 107
Procedure 107
COUNTERWEIGHTS 108
Description 108
Effect On The Loader And Loader Operation 108
When To Consider Using Counterweights 108
When To Consider Removing Counterweights 108
Accessories That Affect Machine Weight 108
ATTACHMENTS 109
Choosing The Correct Bucket 109
Pallet Fork 109
Installing And Removing The Attachment (Hand Lever Bob-Tach) 110
Installing And Removing The Attachment (Power Bob-Tach) 113
OPERATING PROCEDURE 116
Inspect The Work Area 116
Basic Operating Instructions 116
Driving On Public Roads 116
Operating With A Full Bucket 117
Operating With An Empty Bucket 117
TOWING THE LOADER 118
Procedure 118
LIFTING THE LOADER 118
Single-Point Lift 118
Four-Point Lift 119
TRANSPORTING THE LOADER ON A TRAILER 120
Loading And Unloading 120
Fastening 120
PREVENTIVE MAINTENANCE 121
SERVICE SCHEDULE 125
Maintenance Intervals 125
Inspection Checkbook 127
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 128
Inspecting The BICS™ (Engine STOPPED – Key ON) 128
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 128
Inspecting The Seat Bar Sensor (Engine RUNNING) 128
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 128
Inspecting The Lift Arm Bypass Control 128
Inspecting Deactivation Of Lift And Tilt Functions (SJC) 128
SEAT BAR RESTRAINT SYSTEM 129
Description 129
Inspection And Maintenance 130
SEAT BELT 131
Inspection And Maintenance 131
LIFT ARM SUPPORT DEVICE 132
Description 132
Installing 133
Removing 134
BACK-UP ALARM SYSTEM 135
Description 135
Inspection 135
Adjusting Switch Position 136
OPERATOR CAB 137
Description 137
Cab Door Sensor 137
Raising 138
Lowering 139
REAR DOOR (TAILGATE) 140
Opening And Closing 140
Adjusting Latch 140
REAR GRILLE 141
Removing 141
Installing 141
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 142
Filters 142
Air Conditioning Evaporator / Heater Coil 143
Air Conditioning Condenser 144
Air Conditioning Lubrication 144
Troubleshooting 144
ENGINE AIR CLEANER 145
Replacing Filters 145
FUEL SYSTEM 147
Fuel Specifications 147
Biodiesel Blend Fuel 147
Filling The Fuel Tank 148
Removing Water From Main Fuel Filter 149
Replacing Fuel Pre-Filter 150
Replacing Main Fuel Filter 151
ENGINE LUBRICATION SYSTEM 153
Checking And Adding Engine Oil 153
Engine Oil Chart 153
Removing And Replacing Oil And Filter 154
ENGINE COOLING SYSTEM 156
Maintenance Platform 156
Cleaning 156
Checking And Adding Coolant 159
Removing And Replacing Coolant 160
ELECTRICAL SYSTEM 162
Description 162
Fuse And Relay Location / Identification 162
Battery Maintenance 165
Maintaining Battery Charge Level 165
Battery Service During Machine Storage 165
Battery Testing 166
Battery Charging 166
Using A Booster Battery (Jump Starting) 167
Removing And Installing Battery 168
HYDRAULIC / HYDROSTATIC SYSTEM 169
Checking And Adding Fluid 169
Hydraulic / Hydrostatic Fluid Chart 169
Removing And Replacing Hydraulic Fluid 170
Removing And Replacing Hydraulic / Hydrostatic Filter 172
Removing And Replacing Hydraulic Charge Filter 173
Replacing Reservoir Breather Cap 174
DIESEL PARTICULATE FILTER (DPF) SYSTEM 175
Description 175
Service Regeneration 175
DPF Cleaning 175
TYRE MAINTENANCE 176
Wheel Nuts 176
Rotating 176
Mounting 176
FINAL DRIVE TRANSMISSION (CHAINCASE) 177
Checking And Adding Fluid 177
Removing And Replacing Fluid 177
ALTERNATOR BELT 178
Belt Adjustment 178
Belt Replacement 178
AIR CONDITIONING BELT 179
Belt Adjustment 179
Belt Replacement 179
DRIVE BELT 180
Belt Adjustment 180
Stop Adjustment 180
Belt Replacement 181
AUTOMATIC RIDE CONTROL ACCUMULATOR 183
Checking Accumulator Charge 183
LUBRICATING THE LOADER 184
Lubrication Locations 184
PIVOT PINS 186
Inspection And Maintenance 186
BOB-TACH (HAND LEVER) 187
Inspection And Maintenance 187
BOB-TACH (POWER) 188
Inspection And Maintenance 188
LOADER STORAGE AND RETURN TO SERVICE 189
Storage 189
Return To Service 189
SYSTEM SETUP AND ANALYSIS 190
DIAGNOSTIC SERVICE CODES 191
Viewing Service Codes 191
Service Codes List 192
CONTROL PANEL SETUP 206
Right Panel Setup (Deluxe Instrumentation Panel) 206
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 210
Password Description 210
Changing The Owner Password 210
Changing The User Passwords 211
Password Lockout Feature 211
MAINTENANCE CLOCK 212
Description 212
Setup 213
Reset 213
SPECIFICATIONS 214
LOADER SPECIFICATIONS 215
Machine Dimensions 215
Performance 216
Engine 216
Drive System 217
Controls 217
Hydraulic System 218
Electrical System 219
Capacities 219
Tyres 220
Environmental 220
Temperature Range 220
WARRANTY 221
WARRANTY 222
ALPHABETICAL INDEX 223

Need help? Contact: [email protected]

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V