Bobcat S530 Skid-Steer Loader Operation & Maintenance Manual 6990217 – PDF DOWNLOAD

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Bobcat S530 Skid-Steer Loader Operation & Maintenance Manual 6990217 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S530 Skid-Steer Loader Operation & Maintenance Manual 6990217 – PDF DOWNLOAD

Language : English
Pages : 218
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S530 Skid-Steer Loader Operation & Maintenance Manual 6990217 – PDF DOWNLOAD

S/N ATZD11001 & Above
S/N AZN611001 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S530 Skid-Steer Loader Operation & Maintenance Manual 6990217 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
Fluids, Lubricants And Fuel 6
SERIAL NUMBER LOCATIONS 7
Loader Serial Number 7
Engine Serial Number 7
DELIVERY REPORT 7
LOADER IDENTIFICATION 8
FEATURES, ACCESSORIES, AND ATTACHMENTS 9
Standard Items 9
Options And Accessories 9
Buckets Available 10
Attachments 10
High-Flow Attachments 10
Special Applications Kit 11
Special Applications Kit Inspection And Maintenance 11
Forestry Door And Window Kit 12
Forestry Door And Window Kit Inspection And Maintenance 12
SAFETY AND TRAINING RESOURCES 13
SAFETY INSTRUCTIONS 14
Before Operation 14
Safe Operation Is The Operator’s Responsibility 15
Safe Operation Needs A Qualified Operator 15
Avoid Silica Dust 16
FIRE PREVENTION 16
Maintenance 16
Operation 16
Electrical 16
Hydraulic System 17
Fueling 17
Starting 17
Spark Arrester Exhaust System 17
Welding And Grinding 17
Fire Extinguishers 17
PUBLICATIONS AND TRAINING RESOURCES 18
MACHINE SIGNS (DECALS) (LOADERS WITH TEXT DECALS) 19
Pictorial Only Safety Signs 21
MACHINE SIGNS (DECALS) (LOADERS WITH PICTORIAL ONLY DECALS) 23
Pictorial Only Safety Signs 25
OPERATING INSTRUCTIONS 36
INTENDED USE 40
INSTRUMENT PANEL IDENTIFICATION 41
Overview 41
Left Panel 42
Display Screen 44
Right Panel (Standard Key Panel) 45
Right Panel (Keyless Start Panel) 46
Right Panel (Deluxe Instrumentation Panel) 47
Left Switch Panel 49
Right Switch Panel 49
Left Side Lower Panel 50
Right Side Lower Panel 50
Radio 51
Rear View Camera System 53
CONTROL IDENTIFICATION 55
Description 55
Standard Controls 55
Advanced Control System (ACS) 56
Advanced Hand Controls (AHC) 57
Selectable Joystick Controls (SJC) 58
OPERATOR CAB 59
Description 59
Side Windows 59
Door Operation 59
Front Wiper 60
Cab Light 60
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 61
Description 61
Operation 61
SEAT BAR RESTRAINT SYSTEM 62
Description 62
Operation 62
PARKING BRAKE 63
Operation 63
TRACTION LOCK OVERRIDE 63
Description 63
Operation 63
ENGINE SPEED CONTROL 64
Operation 64
LIFT ARM BYPASS CONTROL 64
Description 64
Operation 64
EMERGENCY EXIT 65
Rear Window Identification 65
Rear Window Removal (Latches) 65
Rear Window Removal (Rubber Cord) 65
External Access (Rear Window With Latches) 66
External Access (Rear Window With Rubber Cord) 66
Front Door 66
BACK-UP ALARM SYSTEM 68
Description 68
Operation 68
DRIVING AND STEERING THE LOADER 69
Available Control Configurations 69
Operation (Standard, ACS, And AHC) 69
Operation (SJC) In ‘ISO’ Control Pattern 70
Operation (SJC) In ‘H’ Control Pattern 71
STOPPING THE LOADER 72
Using The Control Levers Or Joysticks 72
TWO-SPEED CONTROL 72
Description 72
Operation (Standard, ACS, And AHC) 73
Operation (SJC) 73
SPEED MANAGEMENT 74
Description 74
Operation 74
Changing The Factory Default Setting 75
DRIVE RESPONSE 76
Description 76
Operation 76
STEERING DRIFT COMPENSATION 78
Description 78
Operation 78
LIFT AND TILT COMPENSATION 80
Description 80
Operation 80
Operation (ACS And AHC) 81
Operation (SJC) 82
HYDRAULIC CONTROLS 83
Description 83
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 83
Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC) 84
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 84
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 85
Hydraulic Bucket Positioning 85
Automatic Ride Control 86
Reversing Fan 87
FRONT Auxiliary Hydraulics Operation 88
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 89
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 89
REAR Auxiliary Hydraulics Operation 90
High-Flow Auxiliary Hydraulics Operation 91
Quick Couplers 92
Quick Coupler Troubleshooting 92
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 93
ATTACHMENT CONTROL DEVICE (ACD) 94
Description 94
DAILY INSPECTION 95
Daily Inspection And Maintenance 95
PRE-STARTING PROCEDURE 97
Entering The Loader 97
Operation & Maintenance Manual And Operator’s Handbook Locations 97
Seat Adjustment 98
Seat Belt Adjustment 100
Seat Bar 101
Joystick Position Adjustment 101
STARTING THE ENGINE 102
Standard Key Panel 102
Keyless Start Panel 104
Deluxe Instrumentation Panel 106
Warming The Hydraulic / Hydrostatic System 108
Cold Temperature Starting 108
Cold Temperature Drive Control (SJC) 109
MONITORING THE DISPLAY PANELS 110
Left Panel 110
Warning And Shutdown 110
STOPPING THE ENGINE AND LEAVING THE LOADER 111
Procedure 111
COUNTERWEIGHTS 112
Description 112
Effect On The Loader And Loader Operation 112
When To Consider Using Counterweights 112
When To Consider Removing Counterweights 112
Accessories That Affect Machine Weight 112
ATTACHMENTS 113
Choosing The Correct Bucket 113
Pallet Fork 113
Installing And Removing The Attachment (Hand Lever Bob-Tach) 114
Installing And Removing The Attachment (Power Bob-Tach) 117
OPERATING PROCEDURE 120
Inspect The Work Area 120
Basic Operating Instructions 120
Driving On Public Roads 120
Operating With A Full Bucket 121
Operating With An Empty Bucket 121
TOWING THE LOADER 122
Procedure 122
LIFTING THE LOADER 122
Single-Point Lift 122
Four-Point Lift 123
TRANSPORTING THE LOADER ON A TRAILER 124
Loading And Unloading 124
Fastening 124
PREVENTIVE MAINTENANCE 125
SERVICE SCHEDULE 129
Maintenance Intervals 129
Inspection Checkbook 131
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 132
Inspecting The BICS™ (Engine STOPPED – Key ON) 132
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 132
Inspecting The Seat Bar Sensor (Engine RUNNING) 132
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 132
Inspecting The Lift Arm Bypass Control 132
Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC, And SJC) 132
SEAT BAR RESTRAINT SYSTEM 133
Description 133
Inspection And Maintenance 134
SEAT BELT 135
Inspection And Maintenance 135
LIFT ARM SUPPORT DEVICE 136
Description 136
Installing 137
Removing 138
BACK-UP ALARM SYSTEM 139
Description 139
Inspection 139
Adjusting Switch Position 140
OPERATOR CAB 141
Description 141
Cab Door Sensor 141
Raising 142
Lowering 143
REAR DOOR (TAILGATE) 144
Opening And Closing 144
Adjusting Latch 144
REAR GRILLE 145
Removing 145
Installing 145
HEATING SYSTEM 146
Filters 146
Heater Coil 147
Troubleshooting 147
ENGINE AIR CLEANER 148
Replacing Filters 148
FUEL SYSTEM 150
Fuel Specifications 150
Biodiesel Blend Fuel 150
Filling The Fuel Tank 151
Fuel Filter 152
Removing Air From The Fuel System 153
ENGINE LUBRICATION SYSTEM 154
Checking And Adding Engine Oil 154
Engine Oil Chart 154
Removing And Replacing Oil And Filter 155
ENGINE COOLING SYSTEM 156
Maintenance Platform 156
Cooling System Identification 156
Cleaning (Earlier Models) 157
Cleaning (Later Models) 158
Checking And Adding Coolant 159
Removing And Replacing Coolant 160
ELECTRICAL SYSTEM 161
Description 161
Fuse And Relay Location / Identification 161
Battery Maintenance 165
Maintaining Battery Charge Level 165
Battery Service During Machine Storage 165
Battery Testing 166
Battery Charging 166
Using A Booster Battery (Jump Starting) 167
Removing And Installing Battery 168
HYDRAULIC / HYDROSTATIC SYSTEM 169
Checking And Adding Fluid 169
Hydraulic / Hydrostatic Fluid Chart 169
Removing And Replacing Hydraulic Fluid 170
Removing And Replacing Hydraulic / Hydrostatic Filter 172
Removing And Replacing Hydraulic Charge Filter 173
Replacing Reservoir Breather Cap 175
SPARK ARRESTER MUFFLER 176
Cleaning Procedure 176
TYRE MAINTENANCE 177
Wheel Nuts 177
Rotating 177
Mounting 177
FINAL DRIVE TRANSMISSION (CHAINCASE) 178
Checking And Adding Fluid 178
Removing And Replacing Fluid 178
ALTERNATOR BELT 179
Belt Adjustment 179
Belt Replacement 179
DRIVE BELT 180
Belt Adjustment 180
Belt Replacement 181
AUTOMATIC RIDE CONTROL ACCUMULATOR 183
Checking Accumulator Charge 183
LUBRICATING THE LOADER 184
Lubrication Locations 184
PIVOT PINS 187
Inspection And Maintenance 187
BOB-TACH (HAND LEVER) 188
Inspection And Maintenance 188
BOB-TACH (POWER) 189
Inspection And Maintenance 189
LOADER STORAGE AND RETURN TO SERVICE 190
Storage 190
Return To Service 190
SYSTEM SETUP AND ANALYSIS 191
DIAGNOSTIC SERVICE CODES 192
Viewing Service Codes 192
Service Codes List 193
CONTROL PANEL SETUP 199
Right Panel Setup (Deluxe Instrumentation Panel) 199
PASSWORD SETUP (KEYLESS START PANEL) 203
Password Description 203
Changing The Owner Password 203
Password Lockout Feature 203
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 204
Password Description 204
Changing The Owner Password 204
Changing The User Passwords 205
Password Lockout Feature 205
MAINTENANCE CLOCK 206
Description 206
Setup 206
Reset 206
SPECIFICATIONS 207
(S530) LOADER SPECIFICATIONS 208
Machine Dimensions 208
Performance 209
Engine 209
Drive System 210
Controls 210
Hydraulic System 211
Electrical System 212
Capacities 212
Tyres 213
WARRANTY 214
WARRANTY 215
ALPHABETICAL INDEX 216

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V