Bobcat S530 Skid-Steer Loader Operation & Maintenance Manual SN A7TV11001 & Above – PDF DOWNLOAD

Description

Bobcat S530 Skid-Steer Loader Operation & Maintenance Manual SN A7TV11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S530 Skid-Steer Loader Operation & Maintenance Manual SN A7TV11001 & Above – PDF DOWNLOAD

Language : English
Pages : 212
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S530 Skid-Steer Loader Operation & Maintenance Manual SN A7TV11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S530 Skid-Steer Loader Operation & Maintenance Manual SN A7TV11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES, AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Buckets Available 9
Attachments 9
Special Applications Kit 10
Special Applications Kit Inspection And Maintenance 10
Forestry Door And Window Kit 11
Forestry Door And Window Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) 18
Pictorial Only Safety Signs 20
OPERATING INSTRUCTIONS 22
INTENDED USE 26
INSTRUMENT PANEL IDENTIFICATION 27
Overview 27
Left Panel 28
Display Screen 30
Right Panel (Standard Key Panel) 31
Right Panel (Keyless Start Panel) 32
Right Panel (Deluxe Instrumentation Panel) 33
Left Switch Panel 35
Right Switch Panel 35
Left Side Lower Panel 36
Right Side Lower Panel 36
Radio 37
CONTROL IDENTIFICATION 39
Description 39
Standard Controls 39
Advanced Control System (ACS) 40
Selectable Joystick Controls (SJC) 41
OPERATOR CAB 42
Description 42
Side Windows 42
Door Operation 42
Front Wiper 43
Cab Light 43
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 44
Description 44
Operation 44
SEAT BAR RESTRAINT SYSTEM 45
Description 45
Operation 45
PARKING BRAKE 46
Operation 46
TRACTION LOCK OVERRIDE 46
Description 46
Operation 46
ENGINE SPEED CONTROL 47
Operation 47
LIFT ARM BYPASS CONTROL 47
Description 47
Operation 47
EMERGENCY EXIT 48
Rear Window Identification 48
Rear Window Removal (Latches) 48
Rear Window Removal (Rubber Cord) 48
External Access (Rear Window With Latches) 49
External Access (Rear Window With Rubber Cord) 49
Front Door 49
BACK-UP ALARM SYSTEM 51
Description 51
Operation 51
DRIVING AND STEERING THE LOADER 52
Available Control Configurations 52
Operation (Standard And ACS) 52
Operation (SJC) In ‘ISO’ Control Pattern 53
Operation (SJC) In ‘H’ Control Pattern 54
STOPPING THE LOADER 55
Using The Control Levers Or Joysticks 55
TWO-SPEED CONTROL 55
Description 55
Operation (Standard And ACS) 56
Operation (SJC) 56
SPEED MANAGEMENT 57
Description 57
Operation 57
Changing The Factory Default Setting 58
DRIVE RESPONSE 59
Description 59
Operation 59
STEERING DRIFT COMPENSATION 61
Description 61
Operation 61
LIFT AND TILT COMPENSATION 63
Description 63
Operation 63
Operation (ACS) 64
Operation (SJC) 65
HYDRAULIC CONTROLS 66
Description 66
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 66
Advanced Control System (ACS) In HAND Control Mode 67
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 67
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 68
Hydraulic Bucket Positioning 68
Automatic Ride Control 69
Reversing Fan 70
FRONT Auxiliary Hydraulics Operation 71
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 72
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 72
REAR Auxiliary Hydraulics Operation 73
Quick Couplers 74
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 75
ATTACHMENT CONTROL DEVICE (ACD) 76
Description 76
DAILY INSPECTION 77
Daily Inspection And Maintenance 77
PRE-STARTING PROCEDURE 79
Entering The Loader 79
Operation & Maintenance Manual And Operator’s Handbook Locations 79
Seat Adjustment 80
Seat Belt Adjustment 82
Seat Bar 83
Joystick Position Adjustment 83
STARTING THE ENGINE 84
Standard Key Panel 84
Keyless Start Panel 86
Deluxe Instrumentation Panel 88
Warming The Hydraulic / Hydrostatic System 90
Cold Temperature Starting 90
MONITORING THE DISPLAY PANELS 91
Left Panel 91
Warning And Shutdown 91
STOPPING THE ENGINE AND LEAVING THE LOADER 92
Procedure 92
COUNTERWEIGHTS 93
Description 93
Effect On The Loader And Loader Operation 93
When To Consider Using Counterweights 93
When To Consider Removing Counterweights 93
Accessories That Affect Machine Weight 93
ATTACHMENTS 94
Choosing The Correct Bucket 94
Pallet Fork 94
Installing And Removing The Attachment (Hand Lever Bob-Tach) 95
Installing And Removing The Attachment (Power Bob-Tach) 98
OPERATING PROCEDURE 101
Inspect The Work Area 101
Basic Operating Instructions 101
Driving On Public Roads 101
Operating With A Full Bucket 102
Operating With An Empty Bucket 102
TOWING THE LOADER 103
Procedure 103
LIFTING THE LOADER 103
Single-Point Lift 103
Four-Point Lift 104
TRANSPORTING THE LOADER ON A TRAILER 105
Loading And Unloading 105
Fastening 105
PREVENTIVE MAINTENANCE 106
MAINTENANCE SAFETY 109
SERVICE SCHEDULE 110
Maintenance Intervals 110
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 112
Inspecting The BICS™ (Engine STOPPED – Key ON) 112
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 112
Inspecting The Seat Bar Sensor (Engine RUNNING) 112
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 112
Inspecting The Lift Arm Bypass Control 112
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 112
SEAT BAR RESTRAINT SYSTEM 113
Description 113
Inspection And Maintenance 114
SEAT BELT 115
Inspection And Maintenance 115
LIFT ARM SUPPORT DEVICE 116
Description 116
Installing 117
Removing 118
BACK-UP ALARM SYSTEM 119
Description 119
Inspection 119
Adjusting Switch Position 120
OPERATOR CAB 121
Description 121
Cab Door Sensor 121
Raising 122
Lowering 123
REAR DOOR (TAILGATE) 124
Opening And Closing 124
Adjusting Latch 124
REAR GRILLE 125
Removing 125
Installing 125
HEATING SYSTEM 126
Filters 126
Heater Coil 127
Troubleshooting 128
ENGINE AIR CLEANER 129
Replacing Filters 129
FUEL SYSTEM 131
Fuel Specifications 131
Biodiesel Blend Fuel 131
Filling The Fuel Tank 132
Fuel Filter 133
Removing Air From The Fuel System 134
ENGINE LUBRICATION SYSTEM 135
Checking And Adding Engine Oil 135
Engine Oil Chart 135
Removing And Replacing Oil And Filter 136
ENGINE COOLING SYSTEM 137
Maintenance Platform 137
Cooling System Identification 137
Cleaning (Earlier Models) 138
Cleaning (Later Models) 139
Checking And Adding Coolant 140
Removing And Replacing Coolant 141
ELECTRICAL SYSTEM 142
Description 142
Fuse And Relay Location / Identification 142
Battery Maintenance 144
Using A Booster Battery (Jump Starting) 145
Removing And Installing Battery 146
HYDRAULIC / HYDROSTATIC SYSTEM 147
Checking And Adding Fluid 147
Hydraulic / Hydrostatic Fluid Chart 147
Removing And Replacing Hydraulic Fluid 148
Removing And Replacing Hydraulic / Hydrostatic Filter 150
Removing And Replacing Hydraulic Charge Filter 151
Replacing Reservoir Breather Cap 153
SPARK ARRESTER MUFFLER 154
Cleaning Procedure 154
TIRE MAINTENANCE 155
Wheel Nuts 155
Rotating 155
Mounting 155
FINAL DRIVE TRANSMISSION (CHAINCASE) 156
Checking And Adding Fluid 156
Removing And Replacing Fluid 156
ALTERNATOR BELT 157
Belt Adjustment 157
Belt Replacement 157
DRIVE BELT 158
Belt Adjustment 158
Belt Replacement 159
AUTOMATIC RIDE CONTROL ACCUMULATOR 161
Checking Accumulator Charge 161
LUBRICATING THE LOADER 162
Lubrication Locations 162
PIVOT PINS 165
Inspection And Maintenance 165
BOB-TACH (HAND LEVER) 166
Inspection And Maintenance 166
BOB-TACH (POWER) 167
Inspection And Maintenance 167
LOADER STORAGE AND RETURN TO SERVICE 168
Storage 168
Return To Service 168
SYSTEM SETUP AND ANALYSIS 169
DIAGNOSTIC SERVICE CODES 170
Viewing Service Codes 170
Service Codes List 171
CONTROL PANEL SETUP 177
Right Panel Setup (Deluxe Instrumentation Panel) 177
PASSWORD SETUP (KEYLESS START PANEL) 180
Password Description 180
Changing The Owner Password 180
Password Lockout Feature 180
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 181
Password Description 181
Changing The Owner Password 181
Changing The User Passwords 182
Password Lockout Feature 182
MAINTENANCE CLOCK 183
Description 183
Setup 183
Reset 183
MACHINE SIGN TRANSLATIONS 184
MACHINE SIGN TRANSLATIONS 185
Service Schedule (7242070) 185
Warning (7167993) 188
Warning (7169291) 188
Danger (7167989) 188
Danger (7167990) 188
Danger (7167988) 189
Warning (7168114) 189
Warning (7167994) 190
Warning (7168140) 191
Warning (7168142) 191
Warning (7168138) 192
Warning (7167996) 193
Warning (6737189) 193
Warning (7184346) 194
Danger (7170355) 194
Lift Arm Support Device (7197993) 195
Warning (7168024) 196
Warning (7142141) 197
Warning (7168019) 198
SPECIFICATIONS 199
(S530) LOADER SPECIFICATIONS 200
Machine Dimensions 200
Performance 201
Engine 201
Drive System 202
Controls 202
Hydraulic System 203
Electrical System 204
Capacities 204
Tires 205
WARRANTY 206
WARRANTY 207
ALPHABETICAL INDEX 209

Customer Support: [email protected]

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
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