Bobcat S530 Skid-Steer Loader Service Manual 6990673 – PDF DOWNLOAD

Description

Bobcat S530 Skid-Steer Loader Service Manual 6990673 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S530 Skid-Steer Loader Service Manual 6990673 – PDF DOWNLOAD

Language : English
Pages : 1148
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S530 Skid-Steer Loader Service Manual 6990673 – PDF DOWNLOAD

S/N ALR811001 & Above
S/N B42T11001 & Above

FOREWORD:

This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

A general inspection of the following items must be made after the loader has had service or repair:

TABLE OF CONTENTS:

Bobcat S530 Skid-Steer Loader Service Manual 6990673 – PDF DOWNLOAD

MAINTENANCE SAFETY 3
CONTENTS 5
FOREWORD 7
FOREWORD 9
SAFETY INSTRUCTIONS 11
FIRE PREVENTION 13
Maintenance 13
Operation 13
Electrical 13
Hydraulic System 13
Fueling 13
Starting 13
Spark Arrester Exhaust System 13
Welding And Grinding 14
Fire Extinguishers 14
SERIAL NUMBER LOCATIONS 15
Loader Serial Number 15
Engine Serial Number 15
DELIVERY REPORT 16
LOADER IDENTIFICATION 17
SAFETY AND MAINTENANCE 19
LIFTING AND BLOCKING THE LOADER 23
Procedure 23
LIFT ARM SUPPORT DEVICE 25
Description 25
Installing 26
Removing 27
OPERATOR CAB 29
Description 29
Cab Door Sensor 29
Raising 30
Lowering 31
Special Applications Kit 32
Special Applications Kit Inspection And Maintenance 32
Forestry Door And Window Kit 33
Forestry Door And Window Kit Inspection And Maintenance 33
TRANSPORTING THE LOADER ON A TRAILER 35
Loading And Unloading 35
Fastening 35
TOWING THE LOADER 37
Procedure 37
REMOTE START TOOL KIT – MEL1563 39
Remote Start Tool – MEL1563 39
Service Tool Harness Communicator – MEL1566 41
Remote Start Procedure 41
REMOTE START TOOL (SERVICE TOOL) KIT – 7217666 45
Description 45
Remote Start Tool (Service Tool) – 7022042 46
Loader Service Tool Harness – 6689747 47
Computer Service Tool Harness – 6689746 48
Remote Start Procedure 49
SERVICE SCHEDULE 53
Maintenance Intervals 53
ENGINE AIR CLEANER 55
Replacing Filters 55
ENGINE COOLING SYSTEM 57
Maintenance Platform 57
Cleaning 57
Checking And Adding Coolant 59
Removing And Replacing Coolant 60
FUEL SYSTEM 63
Fuel Specifications 63
Biodiesel Blend Fuel 63
Filling The Fuel Tank 64
Fuel Filter 65
Removing Air From The Fuel System 66
ENGINE LUBRICATION SYSTEM 67
Checking And Adding Engine Oil 67
Engine Oil Chart 67
Removing And Replacing Oil And Filter 68
HYDRAULIC / HYDROSTATIC SYSTEM 71
Checking And Adding Fluid 71
Hydraulic / Hydrostatic Fluid Chart 71
Removing And Replacing Hydraulic Fluid 72
Removing And Replacing Hydraulic / Hydrostatic Filter 74
Removing And Replacing Hydraulic Charge Filter 75
Replacing Reservoir Breather Cap 77
FINAL DRIVE TRANSMISSION (CHAINCASE) 79
Checking And Adding Fluid 79
Removing And Replacing Fluid 79
BOB-TACH (HAND LEVER) 81
Inspection And Maintenance 81
BOB-TACH (POWER) 83
Inspection And Maintenance 83
LUBRICATING THE LOADER 85
Lubrication Locations 85
TIRE MAINTENANCE 89
Wheel Nuts 89
Rotating 89
Mounting 90
PIVOT PINS 91
Inspection And Maintenance 91
LOADER STORAGE AND RETURN TO SERVICE 93
Storage 93
Return To Service 93
STOPPING THE ENGINE AND LEAVING THE LOADER 95
Procedure 95
EMERGENCY EXIT 97
Rear Window Identification 97
Rear Window Removal (Latches) 97
Rear Window Removal (Rubber Cord) 97
External Access (Rear Window With Latches) 98
External Access (Rear Window With Rubber Cord) 98
Front Door 99
SEAT BELT 101
Inspection And Maintenance 101
HYDRAULIC SYSTEM 103
HYDRAULIC / HYDROSTATIC SCHEMATICS 107
HYDRAULIC SYSTEM INFORMATION 123
Glossary Of Hydraulic / Hydrostatic Symbols 123
Troubleshooting 127
CYLINDER (LIFT) 129
Testing 129
Removal And Installation 130
Parts Identification 134
Disassembly 135
Assembly 137
CYLINDER (TILT) 141
Testing 141
Removal And Installation 142
Base End Pivot Pin Removal And Installation 143
Parts Identification 144
Disassembly 145
Assembly 147
CYLINDER (LIFT) (B42T11022 & ABOVE) 151
Testing 151
Removal And Installation 152
Parts Identification 156
Disassembly 157
Assembly 159
CYLINDER (TILT) (B42T11022 & ABOVE) 163
Testing 163
Removal And Installation 164
Base End Pivot Pin Removal And Installation 165
Parts Identification 166
Disassembly 167
Assembly 169
CYLINDER (BOB-TACH) 173
Testing 173
Removal And Installation 174
Parts Identification 175
Disassembly 176
Assembly 177
MAIN RELIEF VALVE 181
Description 181
Testing 182
Adjusting 184
Removal And Installation 185
HYDRAULIC CONTROL VALVE (STANDARD) 187
Description 187
Removal And Installation 188
Mount Bracket Removal And Installation 191
Identification Chart 192
Lift Load Check Valve Removal And Installation 193
Load Check Valve Removal And Installation (Tilt And Auxiliary) 194
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 195
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End) 195
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 196
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 196
Port Relief Valve Removal And Installation 197
Plug Removal And Installation 199
Rubber Boot Removal And Installation 200
End Cap Block Removal And Installation 200
Lift Spool And Detent Removal And Installation 201
Tilt Spool Removal And Installation 209
Auxiliary Spool Removal And Installation 211
Auxiliary Solenoid Removal And Installation 212
Solenoid Removal And Installation 213
Lock Valve Removal And Installation 214
Lift Arm Bypass Orifice Removal And Installation 216
Main Relief Valve Removal And Installation 216
Check Valve Removal And Installation 217
HYDRAULIC CONTROL VALVE (ACS) OR (SJC) 219
Description 219
Removal And Installation 219
Actuator Removal And Installation (In Loader) 224
Actuator Removal And Installation (Out Of Loader) 226
Identification Chart 229
Mount Bracket Removal And Installation 230
Lift Load Check Valve Removal And Installation 230
Load Check Valve Removal And Installation (Tilt And Auxiliary) 231
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 232
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End) 232
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 233
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 233
Port Relief Valve Removal And Installation 234
Plug Removal And Installation 236
End Cap Block Removal And Installation 237
Lift Spool Removal And Installation 237
Lift Spool Disassembly And Assembly 239
Tilt Spool Removal And Installation 240
Auxiliary Spool Removal And Installation 242
Auxiliary Solenoid Removal And Installation 243
Solenoid Removal And Installation 244
Lock Valve Removal And Installation 245
Lift Arm Bypass Orifice Removal And Installation 247
Main Relief Valve Removal And Installation 247
Check Valve Removal And Installation 248
LIFT ARM BYPASS CONTROL VALVE 249
Description 249
Testing 249
Removal And Installation 250
Bracket Removal And Installation 251
Disassembly And Assembly 251
HYDRAULIC PUMP 253
Description 253
Pump Test At Quick Couplers 254
Direct Pump Test (Standard Section) 256
Direct Pump Test (Charge Section) 258
Removal And Installation 260
Hydraulic Pump Startup 262
Parts Identification 263
Disassembly And Assembly 264
HYDRAULIC / HYDROSTATIC FILTERS 265
Description 265
Housing Removal And Installation 265
HYDRAULIC FLUID RESERVOIR 267
Description 267
Removal And Installation 267
Hydraulic Fluid Screen 268
OIL COOLER 269
Removal And Installation 269
BUCKET POSITION VALVE 271
Description 271
Solenoid Removal And Installation 271
Solenoid Testing 273
Removal And Installation 273
Disassembly And Assembly 275
REAR AUXILIARY DIVERTER VALVE 277
Description 277
Solenoid Testing 277
Removal And Installation 278
Disassembly And Assembly 279
BOB-TACH (POWER) BLOCK (S/N ALR811001 – ALR813067) 285
Description 285
Removal And Installation 285
Disassembly And Assembly 287
BOB-TACH (POWER) BLOCK (S/N ALR813068 & ABOVE) 295
Description 295
Testing Relief Valve 296
Removal And Installation 298
Disassembly And Assembly 300
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK 305
Description 305
Removal And Installation 306
Disassembly And Assembly (FFI/FI) 306
Disassembly And Assembly (FFH/FH) 308
AUTOMATIC RIDE CONTROL 311
Description 311
Removal And Installation 312
Checking The Pressure In The Accumulator 315
Adding Nitrogen To The Accumulator 317
HYDROSTATIC SYSTEM 319
HYDROSTATIC SYSTEM INFORMATION 321
Description 321
Troubleshooting 322
HYDROSTATIC DRIVE MOTOR 323
Description 323
Removal And Installation 323
Parts Identification 326
Disassembly And Assembly 327
HYDROSTATIC DRIVE MOTOR (TWO-SPEED) 331
Description 331
Removal And Installation (Left Side) 332
Removal And Installation (Right Side) 335
Parts Identification 338
Disassembly 339
Assembly 351
HYDROSTATIC MOTOR CARRIER 365
Description 365
Shaft Seal Removal And Installation 366
Removal And Installation 368
Parts Identification 370
Disassembly 371
Assembly 373
HYDROSTATIC MOTOR CARRIER (TWO-SPEED) 377
Description 377
Shaft Seal Removal And Installation 378
Removal And Installation 380
Parts Identification 382
Disassembly 383
Assembly 385
CHARGE PRESSURE 389
Description 389
Testing 390
Adjusting 392
Sender Removal And Installation (Earlier Models) 394
Sender Removal And Installation (Later Models) 394
HYDROSTATIC PUMP 395
Description 395
Removal And Installation 396
Hydrostatic Pump Startup 397
Replenishing / High Pressure Relief Valve Removal And Installation 398
Parts Identification (Left Half) 399
Parts Identification (Right Half) 400
Disassembly 401
Assembly 408
HYDROSTATIC PUMP (SJC) 415
Description 415
Hydraulic Controller Removal And Installation 416
Removal And Installation 418
Hydrostatic Pump Startup 420
Parts Identification 421
High Pressure Relief And Bypass Valve 422
Charge Relief Valve 423
Disassembly And Assembly 424
Mechanical Neutral Adjustment 437
Hydraulic Controller Neutral Adjustment 440
DRIVE BELT 443
Belt Adjustment 443
Stop Adjustment 443
Belt Replacement 444
Tensioner Removal And Installation (Earlier Models) 446
Tensioner Disassembly And Assembly 446
Tensioner Pulley Removal And Installation (Later Models) 447
Tensioner Pulley Disassembly And Assembly 447
TWO-SPEED 449
Valve Block Removal And Installation 449
Valve Block Disassembly And Assembly 450
DRAIN MANIFOLD 451
Description 451
Drain Manifold Removal And Installation 451
DRIVE SYSTEM 453
BRAKE 455
Description 455
Disc Removal And Installation 455
DRIVE COMPONENTS 457
Description 457
Axle Seal Removal And Installation 458
Axle, Sprocket And Bearings Removal And Installation 460
Chain Removal And Installation 465
CHAINCASE 467
Description 467
Front Cover Removal And Installation 467
Center Cover Removal And Installation 468
Rear Cover Removal And Installation 469
MAINFRAME 471
SEAT BAR 475
Description 475
Removal And Installation 475
Disassembly And Assembly 476
Compression Spring Disassembly And Assembly 477
OPERATOR CAB 479
Gas Spring Removal And Installation 479
Gas Spring Bracket Disassembly And Assembly 480
Removal And Installation 480
OPERATOR SEAT 483
Removal And Installation 483
Seat Belt Removal And Installation (Retractable) 483
Seat Belt And Bracket Removal And Installation (Standard) 484
Seat Belt Bracket Removal And Installation 484
OPERATOR SEAT (SUSPENSION) 485
Removal And Installation 485
Slide Rail Removal And Installation 485
Seat Belt Removal And Installation 486
Lower Cushion Removal 486
Lower Cushion Installation 487
Back Cushion Removal And Installation 487
Shock Removal And Installation 488
3-Point Seat Belt Removal And Installation 488
BOB-TACH (HAND LEVER) 491
Description 491
Removal And Installation 491
Lever And Wedge Disassembly And Assembly 493
Pivot Pin Bushing And Seal Removal And Installation 495
BOB-TACH (POWER) 497
Description 497
Removal And Installation 497
Lever And Wedge Disassembly And Assembly 500
Pivot Pin Bushing And Seal Removal And Installation 502
LIFT ARMS 503
Stabilizer Bar Removal And Installation 503
Link Removal And Installation 504
Removal And Installation 506
REAR GRILLE 509
Removing 509
Installing 509
Shield Removal And Installation 510
REAR DOOR (TAILGATE) 511
Removal And Installation 511
Striker Removal And Installation 512
Striker Disassembly And Assembly 512
Striker Adjusting 513
Latch Removal And Installation 514
FUEL TANK 515
Removal And Installation 515
Fuel Level Sender Removal And Installation 517
Fuel Fill Screen Removal And Installation 517
CONTROL PEDALS AND LINKAGES 519
Description 519
Pedal Removal And Installation 519
Linkage Removal And Installation 520
Pedal (Adjusting) 521
Floor Pan Removal And Installation 522
CONTROL PEDALS AND LINKAGES (ACS) 523
Description 523
Pedal Removal And Installation 523
Linkage Removal And Installation 524
Pedal (Adjusting) 524
Floor Pan Removal And Installation 525
CONTROL PANEL 527
Description 527
Removal And Installation 528
Disassembly And Assembly 530
Linkage Removal And Installation 534
Pintle Arm Disassembly And Assembly 537
Linkage Neutral (Adjusting) 538
Linkage Travel (Adjusting) 542
Shock Removal And Installation 546
CONTROL PANEL (SJC) 547
Description 547
Removal And Installation 547
CONTROL HANDLE / LEVER 549
Description 549
Lever Removal And Installation 549
Boot Removal And Installation 550
CONTROL HANDLE / LEVER (ACS) 551
Description 551
Handle Sensor Removal And Installation 551
Handle Removal And Installation 554
Handle Disassembly And Assembly 555
Lever Removal And Installation 555
Boot Removal And Installation 556
CONTROL HANDLE / LEVER (SJC) 557
Description 557
Joystick Testing 557
Joystick Removal And Installation 558
ACCESS PANEL (INSIDE) 559
Removal And Installation (Left) 559
Removal And Installation (Right) 559
ACCESS PANEL (INSIDE) (SJC) 561
Removal And Installation (Left) 561
Removal And Installation (Right) 561
WINDOW (REAR) 563
Rear Window Identification 563
Rear Window Removal (Latches) 563
Rear Window Removal (Rubber Cord) 563
External Access (Rear Window With Latches) 564
External Access (Rear Window With Rubber Cord) 564
Disassembly And Assembly (Latches) 565
WINDOW (TOP) 567
Removal And Installation 567
WINDOW (SIDE) 569
Removal And Installation 569
CAB DOOR 571
Description 571
Removal And Installation 571
Disassembly And Assembly 572
Aligning 573
Adjusting 574
Checking Operation 574
ARMREST 575
Description 575
Removal And Installation 576
Disassembly And Assembly 577
LEFT SIDE LOWER PANEL 579
Removal And Installation 579
Disassembly And Assembly 582
RIGHT SIDE LOWER PANEL 583
Removal And Installation 583
Disassembly And Assembly 585
HEADLINER 587
Removal And Installation 587
FAN DUCT PANELS 589
Removal And Installation 589
ELECTRICAL SYSTEM AND ANALYSIS 591
ELECTRICAL SCHEMATICS 597
ELECTRICAL SYSTEM INFORMATION 769
Glossary Of Electrical Symbols 769
Standard Cab Harness Connectors 772
Deluxe Cab Harness Connectors 773
Mainframe Harness Connectors – Manual Controls 774
Mainframe Harness Connectors – SJC 775
Engine Harness Connectors 776
Description 777
Troubleshooting 778
Fuse And Relay Location / Identification 779
Solenoid Testing 783
BATTERY 785
Removal And Installation 785
Servicing 786
Using A Booster Battery (Jump Starting) 787
ALTERNATOR 789
Belt Adjustment 789
Belt Replacement 790
Charging System Inspection 791
Alternator Voltage Testing 792
Low Voltage Testing 792
High Voltage Testing 793
Removal And Installation 794
Parts Identification 796
STARTER 797
Testing 797
Removal And Installation 797
Parts Identification 798
INSTRUMENT PANELS 799
Left Panel 799
Display Screen 801
Right Panel (Standard Key Panel) 802
Right Panel (Keyless Start Panel) 803
Right Panel (Deluxe Instrumentation Panel) 804
Left Switch Panel 806
Right Switch Panel 806
Left Side Lower Panel 807
Right Side Lower Panel 807
Left Panel Removal And Installation 808
Right Panel (Standard Key Panel) Removal And Installation 808
Right Panel (Keyless Start Panel) Removal And Installation 809
Right Panel (Deluxe Instrumentation Panel) Removal And Installation 809
Key Switch Disassembly And Assembly 810
Alarm Disassembly And Assembly 810
Left Switch Panel Removal And Installation 811
Right Switch Panel Removal And Installation 811
LIGHTS 813
Front Removal And Installation 813
Rear Removal And Installation 814
Cab Light Removal And Installation (Earlier Models) 814
Cab Light Removal And Installation (Later Models) 815
BOBCAT CONTROLLERS (GATEWAY AND AUXILIARY) 817
Description 817
Connector Identification 818
Removal And Installation 824
BOBCAT CONTROLLER (ACS) 825
Description 825
Connector And Wire Identification 826
Removal And Installation 827
BOBCAT CONTROLLER (SJC) (DRIVE) 829
Description 829
Connector Identification 830
Removal And Installation 832
ENGINE CONTROL UNIT (ECU) 833
Description 833
Cleaning 834
Removal And Installation 835
DIAGNOSTIC SERVICE CODES 837
Viewing Service Codes 837
Service Codes List 838
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 847
Description 847
Inspecting The BICS™ (Engine STOPPED – Key ON) 848
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 848
Inspecting The Seat Bar Sensor (Engine RUNNING) 848
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 848
Inspecting The Lift Arm Bypass Control 848
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 848
Troubleshooting 849
SEAT BAR SENSOR 851
Description 851
Troubleshooting 851
Testing 852
Removal 853
Installation 855
Bobcat Interlock Control System (BICS™) Circuit Test 856
TRACTION LOCK 857
Description 857
Troubleshooting 858
Inspecting 859
CONTROL SYSTEM (ACS) 861
Description 861
Troubleshooting 861
Handle Sensor Connector Disassembly And Assembly 861
Switch Handle Removal 862
Switch Handle Installation 865
Actuator Connector Disassembly And Assembly 868
Handle Lock Solenoid Removal And Installation 869
Handle Lock Solenoid Disassembly And Assembly 869
Foot Sensor Removal And Installation 870
Foot Sensor Disassembly And Assembly 871
Foot Sensor Lock Solenoid Removal And Installation 871
ELECTRICAL / HYDRAULIC CONTROLS 873
Identification Chart 873
Description 874
Identification Chart ACD Group 0 875
Identification Chart ACD Group 1 876
Identification Chart ACD Group 2 877
Identification Chart ACD Group 3 878
ELECTRICAL / HYDRAULIC CONTROLS (ACS) 879
Identification Chart 879
Description 880
Identification Chart ACD Group 0 881
Identification Chart ACD Group 1 882
Identification Chart ACD Group 2 883
Identification Chart ACD Group 3 884
ELECTRICAL / HYDRAULIC CONTROLS (SJC) 885
Identification Chart 885
Description 886
Identification Chart ACD Group 0 887
Identification Chart ACD Group 1 888
Identification Chart ACD Group 2 889
Identification Chart ACD Group 3 890
SERVICE PC (LAPTOP COMPUTER) 891
Connecting Remote Start Tool 891
Connecting Remote Start Tool (Service Tool) 891
CALIBRATION 893
Description 893
Actuator Testing 893
Lift And Tilt Calibration (SJC) 896
Hydrostatic Pump Calibration (SJC) 898
Lift And Tilt Calibration (ACS) 903
STEERING DRIFT COMPENSATION (OPERATOR MODE) 905
Description 905
Operation 905
STEERING DRIFT COMPENSATION (SERVICE MODE) 907
Description 907
Operation 907
CONTROL PANEL SETUP 909
Right Panel Setup (Deluxe Instrumentation Panel) 909
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 913
Password Description 913
Changing The Owner Password 913
Changing The User Passwords 914
Password Lockout Feature 914
PASSWORD SETUP (KEYLESS START PANEL) 915
Password Description 915
Changing The Owner Password 915
Password Lockout Feature 915
MAINTENANCE CLOCK 917
Description 917
Setup 918
Reset 921
BACK-UP ALARM SYSTEM 923
Description 923
Inspecting 923
Adjusting Switch Position 924
Troubleshooting (Standard And ACS) 925
Troubleshooting (Joystick) 926
Alarm Removal And Installation 927
Switch Removal And Installation 927
FRONT HORN 929
Removal And Installation 929
Troubleshooting 930
Troubleshooting (Joystick) 931
ENGINE SPEED CONTROL (HAND) 933
Removal And Installation 933
ENGINE SPEED CONTROL (FOOT) 935
Removal And Installation 935
Disassembly And Assembly 936
Foot Throttle Calibration 938
CAMSHAFT AND CRANKSHAFT POSITION SENSOR 941
Removal And Installation 941
ENGINE SERVICE 943
ENGINE INFORMATION 947
Description 947
Specifications 948
Sensor Location 950
Torque Values 956
Troubleshooting 958
Engine Removal And Installation 960
Engine Mount Replacement 969
Compression – Testing 971
Injector Signal – Testing 973
Injector Signal – Testing (In-Line) 975
DIESEL OXIDATION CATALYST (DOC) 977
Removal And Installation 977
AIR CLEANER 979
Housing Removal And Installation 979
ENGINE COOLING SYSTEM (EARLIER MODELS) 981
Radiator / Oil Cooler Removal And Installation 981
Hydraulic Fan Description 984
Fan Duct Removal And Installation 984
Hydraulic Fan Motor Assembly Removal And Installation 985
Hydraulic Fan Motor Removal And Installation 986
Hydraulic Fan Motor Disassembly And Assembly 988
Blower Housing Removal And Installation 989
Water Pump Removal And Installation 990
Thermostat Housing Removal And Installation 991
Testing The Thermostat 992
ENGINE COOLING SYSTEM (LATER MODELS) 993
Radiator / Oil Cooler Removal And Installation 993
Hydraulic Fan Description 996
Reversible Hydraulic Fan Description 996
Fan Duct Removal And Installation 996
Hydraulic Fan Motor Assembly Removal And Installation 997
Hydraulic Fan Motor Removal And Installation 998
Hydraulic Fan Motor Disassembly And Assembly 1000
Hydraulic Fan Motor Assembly Removal And Installation 1008
Blower Housing Removal And Installation 1008
Water Pump Removal And Installation 1009
Thermostat Housing Removal And Installation 1010
Testing The Thermostat 1011
LUBRICATION SYSTEM 1013
Description 1013
Oil Pan Removal And Installation 1014
Oil Pump Removal And Installation 1015
Oil Pump Relief Valve Description 1016
Oil Pump Relief Valve Removal And Installation 1016
Oil Cooler Removal And Installation 1017
Oil Filter Head Removal And Installation 1018
Oil Cooler Bypass Description 1019
Oil Cooler Bypass Removal And Installation 1019
FUEL SYSTEM 1021
Description 1021
Transfer Pump / High Pressure Pump Removal And Installation 1022
Fuel Temperature Sensor Removal And Installation 1024
Fuel Cooler Removal And Installation 1025
Fuel Bypass Valve Removal And Installation 1025
Fuel Recirculation Valve Removal And Installation 1026
Fuel Rail Assembly Removal And Installation 1027
Fuel Injector Removal And Installation 1028
Injector Coding 1030
Removing Air From The Fuel System 1032
CYLINDER HEAD 1035
Glow Plugs Testing 1035
Glow Plug Removal And Installation 1036
Valve Clearance Adjustment 1037
Cylinder Head Removal And Installation 1039
Cylinder Head Disassembly And Assembly 1043
Cylinder Head Inspection 1044
Cylinder Head Top Clearance 1045
Valve Step Height 1046
Valve Stem Height 1046
Valve Guide 1047
Valve 1047
Valve Spring 1048
Rocker Arm Shaft Disassembly And Assembly 1049
Rocker Arm Shaft Inspection 1050
Push Rod Inspection 1050
CRANKSHAFT AND PISTONS 1051
Piston And Connecting Rod Removal And Installation 1051
Piston And Connecting Rod Inspection 1052
Crankshaft Removal And Installation 1054
Cylinder Block Inspection 1057
Crankshaft Inspection 1059
Connecting Rod Inspection 1059
Engine Component Class 1060
CAMSHAFT 1063
Removal And Installation 1063
Inspecting 1064
GEARCASE 1067
Gearcase Cover Removal And Installation 1067
Gear Backlash 1068
Gear Timing 1069
Idle Gear Removal And Installation 1070
Idle Gear Inspection 1070
TURBOCHARGER 1071
Description 1071
Removal And Installation 1071
Inspection 1074
FLYWHEEL AND HOUSING 1075
Flywheel Removal And Installation 1075
Ring Gear Removal And Installation 1076
Housing Removal And Installation 1076
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 1077
Description 1077
Removal And Installation 1078
Disassembly And Assembly 1082
HEATING AND VENTILATION 1085
REGULAR MAINTENANCE 1087
Filters 1087
Heater Coil 1088
TROUBLESHOOTING 1091
Blower Motor Does Not Operate 1091
Blower Motor Operates Normally, But Air Flow Is Insufficient 1091
Troubleshooting Tree 1092
Electrical System 1094
Engine Coolant Bypassing The Heater Valve 1097
Heater Valve Not Opening Or Closing 1098
HEATER UNIT 1099
Removal And Installation 1099
HEATER COIL 1101
Removal And Installation 1101
BLOWER FAN 1103
Removal And Installation 1103
Disassembly And Assembly 1103
HEATER VALVE 1107
Removal And Installation 1107
EVAPORATOR / HEATER COVER 1109
Removing 1109
Installing 1109
SPECIFICATIONS 1111
(S530) LOADER SPECIFICATIONS 1113
Machine Dimensions 1113
Performance 1114
Engine 1114
Drive System 1115
Controls 1115
Hydraulic System 1116
Electrical System 1117
Capacities 1117
Tires 1118
TECHINCAL SERVICE GUIDE SPECIFICATIONS 1119
Engine 1119
Engine Torques 1119
Cooling System 1119
Loader Torques 1120
Hydraulic / Hydrostatic System 1120
Fuel Consumption 1120
TORQUE SPECIFICATIONS FOR BOLTS 1121
Torque For General SAE Bolts 1121
Torque For General Metric Bolts 1122
HYDRAULIC CONNECTION SPECIFICATIONS 1123
Straight Thread O-ring Fitting 1123
Flare Fitting 1124
Tubelines And Hoses 1124
HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS 1125
Specifications 1125
CONVERSIONS 1127
Decimal And Millimeter Equivalent Chart 1127
U S To Metric Conversion Chart 1127
SERVICE TOOLS REQUIRED 1129
Remote Start Tools 1129
Hydraulic Tools 1130
Mainframe And Drive Tools 1133
Electrical Tools 1136
Engine Tools 1137
HVAC Tools 1142
ALPHABETICAL INDEX 1143

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.V