Bobcat S530 Skid-Steer Loader Service Manual SN B4KA11001 & Above – PDF DOWNLOAD

Description

Bobcat S530 Skid-Steer Loader Service Manual SN B4KA11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S530 Skid-Steer Loader Service Manual SN B4KA11001 & Above – PDF DOWNLOAD

Language : English
Pages : 922
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S530 Skid-Steer Loader Service Manual SN B4KA11001 & Above – PDF DOWNLOAD

FOREWORD:

This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

A general inspection of the following items must be made after the loader has had service or repair:

TABLE OF CONTENTS:

Bobcat S530 Skid-Steer Loader Service Manual SN B4KA11001 & Above – PDF DOWNLOAD

MAINTENANCE SAFETY 3
CONTENTS 5
FOREWORD 7
FOREWORD 9
SAFETY INSTRUCTIONS 11
FIRE PREVENTION 13
Maintenance 13
Operation 13
Electrical 13
Hydraulic System 13
Fueling 13
Starting 13
Spark Arrester Exhaust System 13
Welding And Grinding 14
Fire Extinguishers 14
SERIAL NUMBER LOCATIONS 15
Loader Serial Number 15
Engine Serial Number 15
DELIVERY REPORT 16
LOADER IDENTIFICATION 17
SAFETY AND MAINTENANCE 19
LIFTING AND BLOCKING THE LOADER 23
Procedure 23
LIFT ARM SUPPORT DEVICE 25
Description 25
Installing 26
Removing 27
OPERATOR CAB 29
Description 29
Cab Door Sensor 29
Raising 30
Lowering 31
Special Applications Kit 32
Special Applications Kit Inspection And Maintenance 32
Forestry Door And Window Kit 33
Forestry Door And Window Kit Inspection And Maintenance 33
TRANSPORTING THE LOADER ON A TRAILER 35
Loading And Unloading 35
Fastening 35
TOWING THE LOADER 37
Procedure 37
REMOTE START TOOL KIT – MEL1563 39
Remote Start Tool – MEL1563 39
Service Tool Harness Communicator – MEL1566 41
Remote Start Procedure 41
REMOTE START TOOL (SERVICE TOOL) KIT – 7217666 45
Description 45
Remote Start Tool (Service Tool) – 7022042 46
Loader Service Tool Harness – 6689747 47
Computer Service Tool Harness – 6689746 48
Remote Start Procedure 49
SERVICE SCHEDULE 53
Maintenance Intervals 53
ENGINE AIR CLEANER 55
Replacing Filters 55
ENGINE COOLING SYSTEM 57
Maintenance Platform 57
Cleaning 57
Checking And Adding Coolant 60
Removing And Replacing Coolant 61
FUEL SYSTEM 63
Fuel Specifications 63
Biodiesel Blend Fuel 63
Filling The Fuel Tank 64
Replacing Fuel Pre-Filter 65
Replacing Main Fuel Filter 66
DIESEL PARTICULATE FILTER (DPF) SYSTEM 69
Description 69
Service Regeneration 69
DPF Cleaning 70
ENGINE LUBRICATION SYSTEM 71
Checking And Adding Engine Oil 71
Engine Oil Chart 71
Removing And Replacing Oil And Filter 72
HYDRAULIC / HYDROSTATIC SYSTEM 75
Checking And Adding Fluid 75
Hydraulic / Hydrostatic Fluid Chart 75
Removing And Replacing Hydraulic Fluid 76
Removing And Replacing Hydraulic / Hydrostatic Filter 78
Removing And Replacing Hydraulic Charge Filter 79
Replacing Reservoir Breather Cap 80
FINAL DRIVE TRANSMISSION (CHAINCASE) 81
Checking And Adding Fluid 81
Removing And Replacing Fluid 81
BOB-TACH (HAND LEVER) 83
Inspection And Maintenance 83
BOB-TACH (POWER) 85
Inspection And Maintenance 85
LUBRICATING THE LOADER 87
Lubrication Locations 87
TIRE MAINTENANCE 91
Wheel Nuts 91
Rotating 91
Mounting 92
PIVOT PINS 93
Inspection And Maintenance 93
LOADER STORAGE AND RETURN TO SERVICE 95
Storage 95
Return To Service 95
STOPPING THE ENGINE AND LEAVING THE LOADER 97
Procedure 97
EMERGENCY EXIT 99
Rear Window Identification 99
Rear Window Removal (Latches) 99
Rear Window Removal (Rubber Cord) 99
External Access (Rear Window With Latches) 100
External Access (Rear Window With Rubber Cord) 100
Front Door 101
SEAT BELT 103
Inspection And Maintenance 103
HYDRAULIC SYSTEM 105
HYDRAULIC / HYDROSTATIC SCHEMATICS 109
HYDRAULIC SYSTEM INFORMATION 117
Glossary Of Hydraulic / Hydrostatic Symbols 117
Troubleshooting 121
CYLINDER (LIFT) 123
Testing 123
Removal And Installation 124
Parts Identification 128
Disassembly 129
Assembly 131
CYLINDER (TILT) 135
Testing 135
Removal And Installation 136
Base End Pivot Pin Removal And Installation 137
Parts Identification 138
Disassembly 139
Assembly 141
CYLINDER (BOB-TACH) 145
Testing 145
Removal And Installation 146
Parts Identification 147
Disassembly 148
Assembly 150
MAIN RELIEF VALVE 153
Description 153
Testing 154
Adjusting 156
Removal And Installation 157
HYDRAULIC CONTROL VALVE (STANDARD) 159
Description 159
Removal And Installation 160
Mount Bracket Removal And Installation 163
Identification Chart 164
Lift Load Check Valve Removal And Installation 165
Load Check Valve Removal And Installation (Tilt And Auxiliary) 166
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 167
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End) 167
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 168
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 168
Port Relief Valve Removal And Installation 169
Plug Removal And Installation 171
Rubber Boot Removal And Installation 172
End Cap Block Removal And Installation 172
Lift Spool And Detent Removal And Installation 173
Tilt Spool Removal And Installation 181
Auxiliary Spool Removal And Installation 183
Auxiliary Solenoid Removal And Installation 184
Solenoid Removal And Installation 185
Lock Valve Removal And Installation 186
Lift Arm Bypass Orifice Removal And Installation 188
Main Relief Valve Removal And Installation 188
Check Valve Removal And Installation 189
HYDRAULIC CONTROL VALVE (SJC) 191
Description 191
Removal And Installation 191
Mount Bracket Removal And Installation 195
Actuator Removal And Installation (In Loader) 196
Actuator Removal And Installation (Out Of Loader) 198
Identification Chart 201
Lift Load Check Valve Removal And Installation 202
Load Check Valve Removal And Installation (Tilt And Auxiliary) 203
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 203
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End) 204
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 204
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 205
Port Relief Valve Removal And Installation 205
Plug Removal And Installation 207
End Cap Block Removal And Installation 209
Lift Spool Removal And Installation 209
Lift Spool Disassembly And Assembly 211
Tilt Spool Removal And Installation 212
Auxiliary Spool Removal And Installation 214
Auxiliary Solenoid Removal And Installation 215
Solenoid Removal And Installation 216
Lock Valve Removal And Installation 217
Lift Arm Bypass Orifice Removal And Installation 219
Main Relief Valve Removal And Installation 219
Check Valve Removal And Installation 220
LIFT ARM BYPASS CONTROL VALVE 221
Description 221
Testing 221
Removal And Installation 222
Bracket Removal And Installation 223
Disassembly And Assembly 223
HYDRAULIC PUMP 225
Description 225
Pump Test At Quick Couplers 226
Direct Pump Test (Standard Section) 228
Direct Pump Test (Charge Section) 230
Removal And Installation 232
Hydraulic Pump Startup 234
Parts Identification 235
Disassembly And Assembly 236
HYDRAULIC / HYDROSTATIC FILTERS 237
Description 237
Housing Removal And Installation 237
HYDRAULIC FLUID RESERVOIR 239
Description 239
Removal And Installation 239
Hydraulic Fluid Screen 240
OIL COOLER 241
Removal And Installation 241
BUCKET POSITION VALVE 243
Description 243
Solenoid Removal And Installation 243
Solenoid Testing 245
Removal And Installation 245
Disassembly And Assembly 247
REAR AUXILIARY DIVERTER VALVE 249
Description 249
Solenoid Testing 250
Removal And Installation 251
Disassembly And Assembly 252
BOB-TACH (POWER) BLOCK 259
Description 259
Testing Relief Valve 260
Adjusting Relief Valve 261
Removal And Installation 262
Disassembly And Assembly 264
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK 269
Description 269
Removal And Installation 270
Disassembly And Assembly (FFI/FI) 270
Disassembly And Assembly (FFH/FH) 272
AUTOMATIC RIDE CONTROL 275
Description 275
Removal And Installation 276
Checking The Pressure In The Accumulator 278
Adding Nitrogen To The Accumulator 280
HYDROSTATIC SYSTEM 283
HYDROSTATIC SYSTEM INFORMATION 285
Description 285
Troubleshooting 286
HYDROSTATIC DRIVE MOTOR 287
Description 287
Removal And Installation 287
Parts Identification 290
Disassembly And Assembly 291
HYDROSTATIC DRIVE MOTOR (TWO-SPEED) 295
Description 295
Removal And Installation (Left Side) 296
Removal And Installation (Right Side) 299
Parts Identification 302
Disassembly 303
Assembly 316
HYDROSTATIC MOTOR CARRIER 331
Description 331
Shaft Seal Removal And Installation 332
Removal And Installation 334
Parts Identification 336
Disassembly 337
Assembly 339
HYDROSTATIC MOTOR CARRIER (TWO-SPEED) 343
Description 343
Shaft Seal Removal And Installation 344
Removal And Installation 346
Parts Identification 348
Disassembly 349
Assembly 351
CHARGE PRESSURE 355
Description 355
Testing 356
Adjusting 358
Sender Removal And Installation 360
HYDROSTATIC PUMP 361
Description 361
Removal And Installation 362
Hydrostatic Pump Startup 363
Replenishing / High Pressure Relief Valve Removal And Installation 364
Parts Identification (Left Half) 365
Parts Identification (Right Half) 366
Disassembly 367
Assembly 374
HYDROSTATIC PUMP (SJC) 381
Description 381
Port Locations And Gauge Installation 382
Removal And Installation 383
Hydrostatic Pump Startup 385
Parts Identification 386
High Pressure Relief And Bypass Valve 389
Charge Pressure Relief Valve 390
Disassembly And Assembly 391
Mechanical Neutral Adjustment 403
Hydraulic Controller Neutral Adjustment 405
DRIVE BELT 407
Belt Adjustment 407
Stop Adjustment 407
Belt Replacement 408
Tensioner Pulley Removal And Installation 410
Tensioner Pulley Disassembly And Assembly 410
TWO-SPEED 411
Valve Block Removal And Installation 411
Valve Block Disassembly And Assembly 412
DRAIN MANIFOLD 413
Description 413
Drain Manifold Removal And Installation 413
DRIVE SYSTEM 415
BRAKE 417
Description 417
Disc Removal And Installation 417
DRIVE COMPONENTS 419
Description 419
Axle Seal Removal And Installation 420
Axle, Sprocket And Bearings Removal And Installation 422
Chain Removal And Installation 427
CHAINCASE 429
Description 429
Front Cover Removal And Installation 429
Center Cover Removal And Installation 430
Rear Cover Removal And Installation 431
MAINFRAME 433
SEAT BAR 437
Description 437
Removal And Installation 437
Disassembly And Assembly 438
Compression Spring Disassembly And Assembly 439
OPERATOR CAB 441
Gas Spring Removal And Installation 441
Gas Spring Bracket Disassembly And Assembly 442
Removal And Installation 442
OPERATOR SEAT 445
Removal And Installation 445
Seat Belt Removal And Installation (Retractable) 445
Seat Belt And Bracket Removal And Installation (Standard) 446
Seat Belt Bracket Removal And Installation 446
OPERATOR SEAT (SUSPENSION) 447
Removal And Installation 447
Slide Rail Removal And Installation 447
Seat Belt Removal And Installation 448
Lower Cushion Removal 448
Lower Cushion Installation 449
Back Cushion Removal And Installation 449
Shock Removal And Installation 450
3-Point Seat Belt Removal And Installation 450
BOB-TACH (HAND LEVER) 453
Description 453
Removal And Installation 453
Lever And Wedge Disassembly And Assembly 455
Pivot Pin Bushing And Seal Removal And Installation 458
BOB-TACH (POWER) 459
Description 459
Removal And Installation 459
Lever And Wedge Disassembly And Assembly 462
Pivot Pin Bushing And Seal Removal And Installation 464
LIFT ARMS 465
Removal And Installation 465
REAR GRILLE 467
Removing 467
Installing 467
Shield Removal And Installation 468
REAR DOOR (TAILGATE) 469
Removal And Installation 469
Striker Removal And Installation 470
Striker Disassembly And Assembly 470
Striker Adjusting 471
Latch Removal And Installation 472
FUEL TANK 473
Removal And Installation 473
Fuel Level Sender Removal And Installation 474
Fuel Fill Screen Removal And Installation 475
CONTROL PEDALS AND LINKAGES 477
Description 477
Pedal Removal And Installation 477
Linkage Removal And Installation 478
Pedal (Adjusting) 479
Floor Pan Removal And Installation 480
CONTROL PANEL 481
Description 481
Removal And Installation 482
Disassembly And Assembly 484
Linkage Removal And Installation 488
Pintle Arm Disassembly And Assembly 491
Linkage Neutral (Adjusting) 492
Linkage Travel (Adjusting) 496
Shock Removal And Installation 500
CONTROL PANEL (SJC) 501
Description 501
Removal And Installation 502
CONTROL HANDLE / LEVER 503
Description 503
Lever Removal And Installation 503
Boot Removal And Installation 504
CONTROL HANDLE / LEVER (SJC) 505
Description 505
Joystick Testing 505
Joystick Removal And Installation 506
ACCESS PANEL (INSIDE) 507
Removal And Installation (Left) 507
Removal And Installation (Right) 507
ACCESS PANEL (INSIDE) (SJC) 509
Removal And Installation (Left) 509
Removal And Installation (Right) 509
WINDOW (REAR) 511
Rear Window Identification 511
Rear Window Removal (Latches) 511
Rear Window Removal (Rubber Cord) 511
Disassembly And Assembly 512
External Access (Rear Window With Latches) 513
External Access (Rear Window With Rubber Cord) 513
WINDOW (TOP) 515
Removal And Installation 515
WINDOW (SIDE) 517
Removal And Installation 517
CAB DOOR 519
Description 519
Removal And Installation 519
Disassembly And Assembly 520
Aligning 521
Adjusting 522
Checking Operation 522
ARMREST 523
Description 523
Removal And Installation 524
Disassembly And Assembly 525
LEFT SIDE LOWER PANEL 527
Removal And Installation 527
Disassembly And Assembly 529
RIGHT SIDE LOWER PANEL 531
Removal And Installation 531
Disassembly And Assembly 532
HEADLINER 535
Removal And Installation 535
FAN DUCT PANELS 537
Removal And Installation 537
ELECTRICAL SYSTEM 539
ELECTRICAL SCHEMATICS 543
ELECTRICAL SYSTEM INFORMATION 583
Glossary Of Electrical Symbols 583
Standard Cab Harness Connectors 586
Deluxe Cab Harness Connectors 587
Mainframe Harness Connectors – Manual Controls 588
Mainframe Harness Connectors – SJC 589
Engine Harness Connectors 590
Description 591
Troubleshooting 592
Fuse And Relay Location / Identification 593
Solenoid Testing 596
BATTERY 597
Removal And Installation 597
Servicing 598
Using A Booster Battery (Jump Starting) 599
ALTERNATOR 601
Belt Adjustment 601
Belt Replacement 601
Charging System Inspection 602
Alternator Voltage Testing 603
Low Voltage Testing 603
High Voltage Testing 604
Removal And Installation 605
Parts Identification 606
STARTER 607
Testing 607
Removal And Installation 607
Parts Identification 608
INSTRUMENT PANELS 609
Left Panel 609
Display Screen 611
Right Panel 612
Left Switch Panel 614
Right Switch Panel 614
Left Side Lower Panel 615
Right Side Lower Panel 615
Left Panel Removal And Installation 616
Right Panel (Standard Key Panel) Removal And Installation 616
Right Panel (Keyless Start Panel) Removal And Installation 617
Right Panel (Deluxe Instrumentation Panel) Removal And Installation 617
Key Switch Disassembly And Assembly 618
Alarm Disassembly And Assembly 618
Left Switch Panel Removal And Installation 619
Right Switch Panel Removal And Installation 619
LIGHTS 621
Front Removal And Installation 621
Rear Removal And Installation 622
Cab Light Removal And Installation 622
BOBCAT CONTROLLERS (GATEWAY AND AUXILIARY) 623
Description 623
Connector Identification 624
Removal And Installation 630
BOBCAT CONTROLLER (SJC) (DRIVE) 631
Description 631
Connector Identification 632
Removal And Installation 634
ENGINE CONTROL UNIT (ECU) 635
Description 635
Cleaning 636
Removal And Installation 637
DIAGNOSTIC SERVICE CODES 639
Viewing Service Codes 639
Service Codes List 640
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 655
Description 655
Inspecting The BICS™ (Engine STOPPED – Key ON) 656
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 656
Inspecting The Seat Bar Sensor (Engine RUNNING) 656
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 656
Inspecting The Lift Arm Bypass Control 656
Inspecting Deactivation Of Lift And Tilt Functions (SJC) 656
Troubleshooting 657
SEAT BAR SENSOR 659
Description 659
Troubleshooting 659
Testing 660
Removal 661
Installation 663
Bobcat Interlock Control System (BICS™) Circuit Test 664
TRACTION LOCK 667
Description 667
Troubleshooting 668
Inspecting 669
ELECTRICAL / HYDRAULIC CONTROLS (STANDADRD) 671
Identification Chart 671
Description 672
Identification Chart ACD Group 0 673
Identification Chart ACD Group 1 674
Identification Chart ACD Group 2 675
Identification Chart ACD Group 3 676
ELECTRICAL / HYDRAULIC CONTROLS (SJC) 677
Identification Chart 677
Description 678
Identification Chart ACD Group 0 679
Identification Chart ACD Group 1 680
Identification Chart ACD Group 2 681
Identification Chart ACD Group 3 682
SERVICE PC (LAPTOP COMPUTER) 683
Connecting Remote Start Tool 683
Connecting Remote Start Tool (Service Tool) 683
CALIBRATION 685
Description 685
Actuator Testing 685
Lift And Tilt Calibration (SJC) 688
Hydrostatic Pump Calibration (SJC) 690
STEERING DRIFT COMPENSATION (OPERATOR MODE) 695
Description 695
Operation 695
STEERING DRIFT COMPENSATION (SERVICE MODE) 697
Description 697
Operation 697
CONTROL PANEL SETUP 699
Right Panel Setup (Deluxe Instrumentation Panel) 699
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 703
Password Description 703
Changing The Owner Password 703
Changing The User Passwords 704
Password Lockout Feature 704
PASSWORD SETUP (KEYLESS START PANEL) 705
Password Description 705
Changing The Owner Password 705
Password Lockout Feature 705
MAINTENANCE CLOCK 707
Description 707
Setup 708
Reset 711
BACK-UP ALARM SYSTEM 713
Description 713
Inspecting 713
Adjusting Switch Position 714
Troubleshooting (Standard) 715
Troubleshooting (Joystick) 716
Alarm Removal And Installation 717
Switch Removal And Installation 717
FRONT HORN 719
Removal And Installation 719
Troubleshooting 720
Troubleshooting (Joystick) 721
ENGINE SPEED CONTROL (HAND) 723
Removal And Installation 723
ENGINE SPEED CONTROL (FOOT) 725
Removal And Installation 725
Disassembly And Assembly 726
Foot Throttle Calibration 728
CAMSHAFT AND CRANKSHAFT POSITION SENSOR 731
Removal And Installation 731
MACHINE IQ WIRELESS COMMUNICATIONS 733
Description 733
Removal And Installation 733
Procedure 734
ENGINE SERVICE 735
ENGINE INFORMATION 739
Description 739
Specifications 740
Sensor Location 742
Torque Values 747
Troubleshooting 749
Engine Removal And Installation 751
Engine Mount Replacement 759
Compression – Testing 761
Injector Signal – Testing 763
Injector Signal – Testing (In-Line) 765
DIESEL PARTICULATE FILTER (DPF) SYSTEM 767
Description 767
Removal And Installation 767
DPF Icons 768
DPF Regeneration Tables 769
Automatic Regeneration Operation 770
Forced Regeneration Operation 771
Forced Parked Regeneration Operation 772
Inhibit Mode Operation 773
AIR CLEANER 775
Housing Removal And Installation 775
ENGINE COOLING SYSTEM 777
Radiator / Oil Cooler Removal And Installation 777
Hydraulic Fan Description 779
Reversible Hydraulic Fan Description 780
Fan Duct Removal And Installation 780
Hydraulic Fan Motor Assembly Removal And Installation 781
Hydraulic Fan Motor Removal And Installation 782
Hydraulic Fan Motor Disassembly And Assembly 784
Hydraulic Fan Motor Assembly Removal And Installation 792
Blower Housing Removal And Installation 792
Water Pump Removal And Installation 793
Thermostat Housing Removal And Installation 794
Testing The Thermostat 795
LUBRICATION SYSTEM 797
Description 797
Oil Pan Removal And Installation 798
Oil Pump Removal And Installation 799
Oil Pump Relief Valve Description 800
Oil Pump Relief Valve Removal And Installation 800
Oil Cooler Removal And Installation 801
Oil Filter Head Removal And Installation 802
Oil Cooler Bypass Description 803
Oil Cooler Bypass Removal And Installation 803
FUEL SYSTEM 805
Description 805
Fuel Filter Housing Removal And Installation 806
Fuel Lift Pump Removal And Installation 808
Transfer Pump / High Pressure Pump Removal And Installation 808
Fuel Temperature Sensor Removal And Installation 810
Fuel Cooler Removal And Installation 811
Fuel Recirculation Valve (FRV) Removal And Installation 811
Fuel Injector Removal And Installation 812
Injector Coding 814
CYLINDER HEAD 815
Glow Plugs Testing 815
Glow Plug Removal And Installation 816
Cylinder Head Removal And Installation 817
Cylinder Head Disassembly And Assembly 821
Cylinder Head Inspection 822
Cylinder Head Top Clearance 823
Valve Step Height 824
Valve Stem Height 824
Valve Guide 825
Valve 825
Valve Spring 826
Rocker Arm Shaft Disassembly And Assembly 827
Rocker Arm Shaft Inspection 828
Push Rod Inspection 828
CRANKSHAFT AND PISTONS 829
Piston And Connecting Rod Removal And Installation 829
Piston And Connecting Rod Inspection 830
Crankshaft Removal And Installation 832
Cylinder Block Inspection 835
Crankshaft Inspection 837
Connecting Rod Inspection 837
Engine Component Class 838
CAMSHAFT 841
Removal And Installation 841
Inspecting 842
GEARCASE 845
Gearcase Cover Removal And Installation 845
Gear Backlash 846
Gear Timing 847
Idle Gear Removal And Installation 848
Idle Gear Inspection 848
TURBOCHARGER 849
Description 849
Removal And Installation 849
Inspection 852
FLYWHEEL AND HOUSING 853
Flywheel Removal And Installation 853
Ring Gear Removal And Installation 854
Housing Removal And Installation 854
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 855
Description 855
Removal And Installation 856
HEATING AND VENTILATION 859
REGULAR MAINTENANCE 861
Filters 861
Heater Coil 862
TROUBLESHOOTING 865
Blower Motor Does Not Operate 865
Blower Motor Operates Normally, But Air Flow Is Insufficient 865
Troubleshooting Tree 866
Electrical System 868
Engine Coolant Bypassing The Heater Valve 871
Heater Valve Not Opening Or Closing 872
HEATER UNIT 873
Removal And Installation 873
HEATER COIL 875
Removal And Installation 875
BLOWER FAN 877
Removal And Installation 877
Disassembly And Assembly 877
HEATER VALVE 881
Removal And Installation 881
EVAPORATOR / HEATER COVER 883
Removing 883
Installing 883
SPECIFICATIONS 885
LOADER SPECIFICATIONS 887
Machine Dimensions 887
Performance 888
Engine 888
Drive System 889
Controls 889
Hydraulic System 890
Electrical System 891
Capacities 891
Tyres 892
Environmental 892
Temperature Range 892
TECHINCAL SERVICE GUIDE SPECIFICATIONS 893
Engine 893
Engine Torques 893
Cooling System 893
Loader Torques 894
Hydraulic / Hydrostatic System 894
Fuel Consumption 894
TORQUE SPECIFICATIONS FOR BOLTS 895
Torque For General SAE Bolts 895
Torque For General Metric Bolts 896
HYDRAULIC CONNECTION SPECIFICATIONS 897
Straight Thread O-ring Fitting 897
Flare Fitting 898
Tubelines And Hoses 898
HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS 899
Specifications 899
CONVERSIONS 901
Decimal And Millimeter Equivalent Chart 901
U S To Metric Conversion Chart 901
SERVICE TOOLS REQUIRED 903
Remote Start Tools 903
Hydraulic Tools 904
Mainframe And Drive Tools 907
Electrical Tools 910
Engine Tools 911
HVAC Tools 916
ALPHABETICAL INDEX 917

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