Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual 6989493 – PDF DOWNLOAD

Description

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual 6989493 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual 6989493 – PDF DOWNLOAD

Language : English
Pages : 214
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual 6989493 – PDF DOWNLOAD

S/N A3NM11001 & Above
S/N AZN911001 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual 6989493 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
DECLARATION OF CONFORMITY 5
BOBCAT COMPANY IS IS0 9001 CERTIFIED 8
REGULAR MAINTENANCE ITEMS 8
Fluids, Lubricants And Fuel 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
LOADER IDENTIFICATION 11
FEATURES, ACCESSORIES, AND ATTACHMENTS 12
Standard Items 12
Options And Accessories 12
Buckets Available 13
Attachments 13
High-Flow Attachments 13
Special Applications Kit 14
Special Applications Kit Inspection And Maintenance 14
Forestry Door And Window Kit 15
Forestry Door And Window Kit Inspection And Maintenance 15
SAFETY AND TRAINING RESOURCES 16
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrester Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
PUBLICATIONS AND TRAINING RESOURCES 21
MACHINE SIGNS (DECALS) 22
Pictorial Only Safety Signs 24
OPERATING INSTRUCTIONS 35
INTENDED USE 39
INSTRUMENT PANEL IDENTIFICATION 40
Overview 40
Left Panel 41
Display Screen 43
Right Panel (Standard Key Panel) 44
Right Panel (Keyless Start Panel) 45
Right Panel (Deluxe Instrumentation Panel) 46
Left Switch Panel 48
Right Switch Panel 48
Left Side Lower Panel 49
Right Side Lower Panel 49
Radio 50
CONTROL IDENTIFICATION 52
Description 52
Standard Controls 52
Advanced Control System (ACS) 53
Advanced Hand Controls (AHC) 54
Selectable Joystick Controls (SJC) 55
OPERATOR CAB 56
Description 56
Side Windows 56
Door Operation 56
Front Wiper 57
Cab Light 57
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 58
Description 58
Operation 58
SEAT BAR RESTRAINT SYSTEM 59
Description 59
Operation 59
PARKING BRAKE 60
Operation 60
TRACTION LOCK OVERRIDE 60
Description 60
Operation 60
ENGINE SPEED CONTROL 61
Operation 61
LIFT ARM BYPASS CONTROL 61
Description 61
Operation 61
EMERGENCY EXIT 62
Rear Window Identification 62
Rear Window Removal (Latches) 62
Rear Window Removal (Rubber Cord) 62
External Access (Rear Window With Latches) 63
External Access (Rear Window With Rubber Cord) 63
Front Door 63
BACK-UP ALARM SYSTEM 65
Description 65
Operation 65
DRIVING AND STEERING THE LOADER 66
Available Control Configurations 66
Operation (Standard, ACS, And AHC) 66
Operation (SJC) In ‘ISO’ Control Pattern 67
Operation (SJC) In ‘H’ Control Pattern 68
STOPPING THE LOADER 69
Using The Control Levers Or Joysticks 69
TWO-SPEED CONTROL 69
Description 69
Operation (Standard, ACS, And AHC) 70
Operation (SJC) 70
SPEED MANAGEMENT 71
Description 71
Operation 71
Changing The Factory Default Setting 72
DRIVE RESPONSE 73
Description 73
Operation 73
STEERING DRIFT COMPENSATION 75
Description 75
Operation 75
LIFT AND TILT COMPENSATION 77
Description 77
Operation 77
Operation (ACS And AHC) 78
Operation (SJC) 79
HYDRAULIC CONTROLS 80
Description 80
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 80
Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC) 81
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 81
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 82
Hydraulic Bucket Positioning 82
Automatic Ride Control 83
Reversing Fan 84
FRONT Auxiliary Hydraulics Operation 85
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 86
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 86
REAR Auxiliary Hydraulics Operation 87
High-Flow Auxiliary Hydraulics Operation 88
Quick Couplers 89
Quick Coupler Troubleshooting 89
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 90
ATTACHMENT CONTROL DEVICE (ACD) 91
Description 91
DAILY INSPECTION 92
Daily Inspection And Maintenance 92
PRE-STARTING PROCEDURE 94
Entering The Loader 94
Operation & Maintenance Manual And Operator’s Handbook Locations 94
Seat Adjustment 95
Seat Belt Adjustment 96
Seat Bar 97
Joystick Position Adjustment 97
STARTING THE ENGINE 98
Standard Key Panel 98
Keyless Start Panel 100
Deluxe Instrumentation Panel 102
Warming The Hydraulic / Hydrostatic System 104
Cold Temperature Starting 104
MONITORING THE DISPLAY PANELS 105
Left Panel 105
Warning And Shutdown 105
STOPPING THE ENGINE AND LEAVING THE LOADER 106
Procedure 106
COUNTERWEIGHTS 107
Description 107
Effect On The Loader And Loader Operation 107
When To Consider Using Counterweights 107
When To Consider Removing Counterweights 107
Accessories That Affect Machine Weight 107
ATTACHMENTS 108
Choosing The Correct Bucket 108
Pallet Fork 108
Installing And Removing The Attachment (Hand Lever Bob-Tach) 109
Installing And Removing The Attachment (Power Bob-Tach) 112
OPERATING PROCEDURE 115
Inspect The Work Area 115
Basic Operating Instructions 115
Driving On Public Roads 115
Operating With A Full Bucket 116
Operating With An Empty Bucket 116
TOWING THE LOADER 117
Procedure 117
LIFTING THE LOADER 117
Single-Point Lift 117
Four-Point Lift 118
TRANSPORTING THE LOADER ON A TRAILER 119
Loading And Unloading 119
Fastening 119
PREVENTIVE MAINTENANCE 120
MAINTENANCE SAFETY 123
SERVICE SCHEDULE 124
Maintenance Intervals 124
Inspection Checkbook 126
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 127
Inspecting The BICS™ (Engine STOPPED – Key ON) 127
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 127
Inspecting The Seat Bar Sensor (Engine RUNNING) 127
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 127
Inspecting The Lift Arm Bypass Control 127
Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC, And SJC) 127
SEAT BAR RESTRAINT SYSTEM 128
Description 128
Inspection And Maintenance 129
SEAT BELT 130
Inspection And Maintenance 130
LIFT ARM SUPPORT DEVICE 131
Description 131
Installing 132
Removing 133
BACK-UP ALARM SYSTEM 134
Description 134
Inspection 134
Adjusting Switch Position 135
OPERATOR CAB 136
Description 136
Cab Door Sensor 136
Raising 137
Lowering 138
REAR DOOR (TAILGATE) 139
Opening And Closing 139
Adjusting Latch 139
REAR GRILLE 140
Removing 140
Installing 140
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 141
Filters 141
Air Conditioning Evaporator / Heater Coil 142
Air Conditioning Condenser 143
Air Conditioning Lubrication 143
Troubleshooting 143
ENGINE AIR CLEANER 144
Replacing Filters 144
FUEL SYSTEM 146
Fuel Specifications 146
Biodiesel Blend Fuel 146
Filling The Fuel Tank 147
Fuel Filter 148
Removing Air From The Fuel System 149
ENGINE LUBRICATION SYSTEM 150
Checking And Adding Engine Oil 150
Engine Oil Chart 150
Removing And Replacing Oil And Filter 151
ENGINE COOLING SYSTEM 152
Maintenance Platform 152
Cooling System Identification 152
Cleaning (Earlier Models) 153
Cleaning (Later Models) 155
Checking And Adding Coolant 157
Removing And Replacing Coolant 158
ELECTRICAL SYSTEM 159
Description 159
Fuse And Relay Location / Identification 159
Battery Maintenance 162
Using A Booster Battery (Jump Starting) 163
Removing And Installing Battery 164
HYDRAULIC / HYDROSTATIC SYSTEM 165
Checking And Adding Fluid 165
Hydraulic / Hydrostatic Fluid Chart 165
Removing And Replacing Hydraulic Fluid 166
Removing And Replacing Hydraulic / Hydrostatic Filter 168
Removing And Replacing Hydraulic Charge Filter 169
Replacing Reservoir Breather Cap 171
SPARK ARRESTER MUFFLER 172
Cleaning Procedure 172
TYRE MAINTENANCE 173
Wheel Nuts 173
Rotating 173
Mounting 173
FINAL DRIVE TRANSMISSION (CHAINCASE) 174
Checking And Adding Fluid 174
Removing And Replacing Fluid 174
ALTERNATOR BELT 175
Belt Adjustment 175
Belt Replacement 175
AIR CONDITIONING BELT 176
Belt Adjustment 176
Belt Replacement 176
DRIVE BELT 177
Belt Adjustment 177
Belt Replacement 178
AUTOMATIC RIDE CONTROL ACCUMULATOR 180
Checking Accumulator Charge 180
LUBRICATING THE LOADER 181
Lubrication Locations 181
PIVOT PINS 183
Inspection And Maintenance 183
BOB-TACH (HAND LEVER) 184
Inspection And Maintenance 184
BOB-TACH (POWER) 185
Inspection And Maintenance 185
LOADER STORAGE AND RETURN TO SERVICE 186
Storage 186
Return To Service 186
SYSTEM SETUP AND ANALYSIS 187
DIAGNOSTIC SERVICE CODES 188
Viewing Service Codes 188
Service Codes List 189
CONTROL PANEL SETUP 195
Right Panel Setup (Deluxe Instrumentation Panel) 195
PASSWORD SETUP (KEYLESS START PANEL) 198
Password Description 198
Changing The Owner Password 198
Password Lockout Feature 198
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 199
Password Description 199
Changing The Owner Password 199
Changing The User Passwords 200
Password Lockout Feature 200
MAINTENANCE CLOCK 201
Description 201
Setup 201
Reset 201
SPECIFICATIONS 202
(S550) LOADER SPECIFICATIONS 203
Machine Dimensions 203
Performance 204
Engine 204
Drive System 205
Controls 205
Hydraulic System 206
Electrical System 207
Capacities 207
Tyres 208
Environmental 208
Temperature Range 208
WARRANTY 209
WARRANTY 210
ALPHABETICAL INDEX 211

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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