Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual 6990233 – PDF DOWNLOAD

Description

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual 6990233 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual 6990233 – PDF DOWNLOAD

Language : English
Pages : 222
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual 6990233 – PDF DOWNLOAD

S/N A3NL11001 & Above
S/N AZN811001 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual 6990233 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
Fluids, Lubricants And Fuel 6
SERIAL NUMBER LOCATIONS 7
Loader Serial Number 7
Engine Serial Number 7
DELIVERY REPORT 7
LOADER IDENTIFICATION 8
FEATURES, ACCESSORIES, AND ATTACHMENTS 9
Standard Items 9
Options And Accessories 9
Buckets Available 10
Attachments 10
High-Flow Attachments 10
Special Applications Kit 11
Special Applications Kit Inspection And Maintenance 11
Forestry Door And Window Kit 12
Forestry Door And Window Kit Inspection And Maintenance 12
SAFETY AND TRAINING RESOURCES 13
SAFETY INSTRUCTIONS 14
Before Operation 14
Safe Operation Is The Operator’s Responsibility 15
Safe Operation Needs A Qualified Operator 15
Avoid Silica Dust 16
FIRE PREVENTION 16
Maintenance 16
Operation 16
Electrical 16
Hydraulic System 17
Fueling 17
Starting 17
Spark Arrester Exhaust System 17
Welding And Grinding 17
Fire Extinguishers 17
PUBLICATIONS AND TRAINING RESOURCES 18
MACHINE SIGNS (DECALS) (LOADERS WITH TEXT DECALS) 19
Pictorial Only Safety Signs 21
MACHINE SIGNS (DECALS) (LOADERS WITH PICTORIAL ONLY DECALS) 23
Pictorial Only Safety Signs 25
OPERATING INSTRUCTIONS 36
INTENDED USE 40
INSTRUMENT PANEL IDENTIFICATION 41
Overview 41
Left Panel 42
Display Screen 44
Right Panel (Standard Key Panel) 45
Right Panel (Keyless Start Panel) 46
Right Panel (Deluxe Instrumentation Panel) 47
Left Switch Panel 49
Right Switch Panel 49
Left Side Lower Panel 50
Right Side Lower Panel 50
Radio 51
Rear View Camera System 53
CONTROL IDENTIFICATION 55
Description 55
Standard Controls 55
Advanced Control System (ACS) 56
Advanced Hand Controls (AHC) 57
Selectable Joystick Controls (SJC) 58
OPERATOR CAB 59
Description 59
Side Windows 59
Door Operation 59
Front Wiper 60
Cab Light 60
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 61
Description 61
Operation 61
SEAT BAR RESTRAINT SYSTEM 62
Description 62
Operation 62
PARKING BRAKE 63
Operation 63
TRACTION LOCK OVERRIDE 63
Description 63
Operation 63
ENGINE SPEED CONTROL 64
Operation 64
LIFT ARM BYPASS CONTROL 64
Description 64
Operation 64
EMERGENCY EXIT 65
Rear Window Identification 65
Rear Window Removal (Latches) 65
Rear Window Removal (Rubber Cord) 65
External Access (Rear Window With Latches) 66
External Access (Rear Window With Rubber Cord) 66
Front Door 66
BACK-UP ALARM SYSTEM 68
Description 68
Operation 68
DRIVING AND STEERING THE LOADER 69
Available Control Configurations 69
Operation (Standard, ACS, And AHC) 69
Operation (SJC) In ‘ISO’ Control Pattern 70
Operation (SJC) In ‘H’ Control Pattern 71
STOPPING THE LOADER 72
Using The Control Levers Or Joysticks 72
TWO-SPEED CONTROL 72
Description 72
Operation (Standard, ACS, And AHC) 73
Operation (SJC) 73
SPEED MANAGEMENT 74
Description 74
Operation 74
Changing The Factory Default Setting 75
DRIVE RESPONSE 76
Description 76
Operation 76
STEERING DRIFT COMPENSATION 78
Description 78
Operation 78
LIFT AND TILT COMPENSATION 80
Description 80
Operation 80
Operation (ACS And AHC) 81
Operation (SJC) 82
HYDRAULIC CONTROLS 83
Description 83
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 83
Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC) 84
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 84
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 85
Hydraulic Bucket Positioning 85
Automatic Ride Control 86
Reversing Fan 87
FRONT Auxiliary Hydraulics Operation 88
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 89
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 89
REAR Auxiliary Hydraulics Operation 90
High-Flow Auxiliary Hydraulics Operation 91
Quick Couplers 92
Quick Coupler Troubleshooting 92
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 93
ATTACHMENT CONTROL DEVICE (ACD) 94
Description 94
DAILY INSPECTION 95
Daily Inspection And Maintenance 95
PRE-STARTING PROCEDURE 97
Entering The Loader 97
Operation & Maintenance Manual And Operator’s Handbook Locations 97
Seat Adjustment 98
Seat Belt Adjustment 100
Seat Bar 101
Joystick Position Adjustment 101
STARTING THE ENGINE 102
Standard Key Panel 102
Keyless Start Panel 104
Deluxe Instrumentation Panel 106
Warming The Hydraulic / Hydrostatic System 108
Cold Temperature Starting 108
Cold Temperature Drive Control (SJC) 109
MONITORING THE DISPLAY PANELS 110
Left Panel 110
Warning And Shutdown 110
STOPPING THE ENGINE AND LEAVING THE LOADER 111
Procedure 111
COUNTERWEIGHTS 112
Description 112
Effect On The Loader And Loader Operation 112
When To Consider Using Counterweights 112
When To Consider Removing Counterweights 112
Accessories That Affect Machine Weight 112
ATTACHMENTS 113
Choosing The Correct Bucket 113
Pallet Fork 113
Installing And Removing The Attachment (Hand Lever Bob-Tach) 114
Installing And Removing The Attachment (Power Bob-Tach) 117
OPERATING PROCEDURE 120
Inspect The Work Area 120
Basic Operating Instructions 120
Driving On Public Roads 120
Operating With A Full Bucket 121
Operating With An Empty Bucket 121
TOWING THE LOADER 122
Procedure 122
LIFTING THE LOADER 122
Single-Point Lift 122
Four-Point Lift 123
TRANSPORTING THE LOADER ON A TRAILER 124
Loading And Unloading 124
Fastening 124
PREVENTIVE MAINTENANCE 125
SERVICE SCHEDULE 129
Maintenance Intervals 129
Inspection Checkbook 131
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 132
Inspecting The BICS™ (Engine STOPPED – Key ON) 132
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 132
Inspecting The Seat Bar Sensor (Engine RUNNING) 132
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 132
Inspecting The Lift Arm Bypass Control 132
Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC, And SJC) 132
SEAT BAR RESTRAINT SYSTEM 133
Description 133
Inspection And Maintenance 134
SEAT BELT 135
Inspection And Maintenance 135
LIFT ARM SUPPORT DEVICE 136
Description 136
Installing 137
Removing 138
BACK-UP ALARM SYSTEM 139
Description 139
Inspection 139
Adjusting Switch Position 140
OPERATOR CAB 141
Description 141
Cab Door Sensor 141
Raising 142
Lowering 143
REAR DOOR (TAILGATE) 144
Opening And Closing 144
Adjusting Latch 144
REAR GRILLE 145
Removing 145
Installing 145
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 146
Filters 146
Air Conditioning Evaporator / Heater Coil 147
Air Conditioning Condenser 148
Air Conditioning Lubrication 148
Troubleshooting 148
ENGINE AIR CLEANER 149
Replacing Filters 149
FUEL SYSTEM 151
Fuel Specifications 151
Biodiesel Blend Fuel 151
Filling The Fuel Tank 152
Fuel Filter 153
Removing Air From The Fuel System 154
ENGINE LUBRICATION SYSTEM 155
Checking And Adding Engine Oil 155
Engine Oil Chart 155
Removing And Replacing Oil And Filter 156
ENGINE COOLING SYSTEM 157
Maintenance Platform 157
Cooling System Identification 157
Cleaning (Earlier Models) 158
Cleaning (Later Models) 160
Checking And Adding Coolant 162
Removing And Replacing Coolant 163
ELECTRICAL SYSTEM 164
Description 164
Fuse And Relay Location / Identification 164
Battery Maintenance 168
Maintaining Battery Charge Level 168
Battery Service During Machine Storage 168
Battery Testing 169
Battery Charging 169
Using A Booster Battery (Jump Starting) 170
Removing And Installing Battery 171
HYDRAULIC / HYDROSTATIC SYSTEM 172
Checking And Adding Fluid 172
Hydraulic / Hydrostatic Fluid Chart 172
Removing And Replacing Hydraulic Fluid 173
Removing And Replacing Hydraulic / Hydrostatic Filter 175
Removing And Replacing Hydraulic Charge Filter 176
Replacing Reservoir Breather Cap 178
SPARK ARRESTER MUFFLER 179
Cleaning Procedure 179
TYRE MAINTENANCE 180
Wheel Nuts 180
Rotating 180
Mounting 180
FINAL DRIVE TRANSMISSION (CHAINCASE) 181
Checking And Adding Fluid 181
Removing And Replacing Fluid 181
ALTERNATOR BELT 182
Belt Adjustment 182
Belt Replacement 182
AIR CONDITIONING BELT 183
Belt Adjustment 183
Belt Replacement 183
DRIVE BELT 184
Belt Adjustment 184
Belt Replacement 185
AUTOMATIC RIDE CONTROL ACCUMULATOR 187
Checking Accumulator Charge 187
LUBRICATING THE LOADER 188
Lubrication Locations 188
PIVOT PINS 190
Inspection And Maintenance 190
BOB-TACH (HAND LEVER) 191
Inspection And Maintenance 191
BOB-TACH (POWER) 192
Inspection And Maintenance 192
LOADER STORAGE AND RETURN TO SERVICE 193
Storage 193
Return To Service 193
SYSTEM SETUP AND ANALYSIS 194
DIAGNOSTIC SERVICE CODES 195
Viewing Service Codes 195
Service Codes List 196
CONTROL PANEL SETUP 202
Right Panel Setup (Deluxe Instrumentation Panel) 202
PASSWORD SETUP (KEYLESS START PANEL) 206
Password Description 206
Changing The Owner Password 206
Password Lockout Feature 206
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 207
Password Description 207
Changing The Owner Password 207
Changing The User Passwords 208
Password Lockout Feature 208
MAINTENANCE CLOCK 209
Description 209
Setup 209
Reset 209
SPECIFICATIONS 210
(S550) LOADER SPECIFICATIONS 211
Machine Dimensions 211
Performance 212
Engine 212
Drive System 213
Controls 213
Hydraulic System 214
Electrical System 215
Capacities 215
Tyres 216
WARRANTY 217
WARRANTY 218
ALPHABETICAL INDEX 219

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V