Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual SN A3NL11001 & Above PDF File Download

Description

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual SN A3NL11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual SN A3NL11001 & Above – PDF DOWNLOAD

Language : English
Pages : 208
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual SN A3NL11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual SN A3NL11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES, AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Buckets Available 9
Attachments 9
High-Flow Attachments 9
Special Applications Kit 10
Special Applications Kit Inspection And Maintenance 10
Forestry Door And Window Kit 11
Forestry Door And Window Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) 18
Pictorial Only Safety Signs 20
OPERATING INSTRUCTIONS 22
INTENDED USE 26
INSTRUMENT PANEL IDENTIFICATION 27
Overview 27
Left Panel 28
Display Screen 30
Right Panel (Standard Key Panel) 31
Right Panel (Keyless Start Panel) 32
Right Panel (Deluxe Instrumentation Panel) 33
Left Switch Panel 35
Right Switch Panel 35
Left Side Lower Panel 36
Right Side Lower Panel 36
Radio 37
Rear View Camera System 39
CONTROL IDENTIFICATION 41
Description 41
Standard Controls 41
Advanced Control System (ACS) 42
Advanced Hand Controls (AHC) 43
Selectable Joystick Controls (SJC) 44
OPERATOR CAB 45
Description 45
Side Windows 45
Door Operation 45
Front Wiper 46
Cab Light 46
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 47
Description 47
Operation 47
SEAT BAR RESTRAINT SYSTEM 48
Description 48
Operation 48
PARKING BRAKE 49
Operation 49
TRACTION LOCK OVERRIDE 49
Description 49
Operation 49
ENGINE SPEED CONTROL 50
Operation 50
LIFT ARM BYPASS CONTROL 50
Description 50
Operation 50
EMERGENCY EXIT 51
Rear Window Identification 51
Rear Window Removal (Latches) 51
Rear Window Removal (Rubber Cord) 51
External Access (Rear Window With Latches) 52
External Access (Rear Window With Rubber Cord) 52
Front Door 52
BACK-UP ALARM SYSTEM 54
Description 54
Operation 54
DRIVING AND STEERING THE LOADER 55
Available Control Configurations 55
Operation (Standard, ACS, And AHC) 55
Operation (SJC) In ‘ISO’ Control Pattern 56
Operation (SJC) In ‘H’ Control Pattern 57
STOPPING THE LOADER 58
Using The Control Levers Or Joysticks 58
TWO-SPEED CONTROL 58
Description 58
Operation (Standard, ACS, And AHC) 59
Operation (SJC) 59
SPEED MANAGEMENT 60
Description 60
Operation 60
Changing The Factory Default Setting 61
DRIVE RESPONSE 62
Description 62
Operation 62
STEERING DRIFT COMPENSATION 64
Description 64
Operation 64
LIFT AND TILT COMPENSATION 66
Description 66
Operation 66
Operation (ACS And AHC) 67
Operation (SJC) 68
HYDRAULIC CONTROLS 69
Description 69
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 69
Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC) 70
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 70
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 71
Hydraulic Bucket Positioning 71
Automatic Ride Control 72
Reversing Fan 73
FRONT Auxiliary Hydraulics Operation 74
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 75
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 75
REAR Auxiliary Hydraulics Operation 76
High-Flow Auxiliary Hydraulics Operation 77
Quick Couplers 78
Quick Coupler Troubleshooting 78
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 79
ATTACHMENT CONTROL DEVICE (ACD) 80
Description 80
DAILY INSPECTION 81
Daily Inspection And Maintenance 81
PRE-STARTING PROCEDURE 83
Entering The Loader 83
Operation & Maintenance Manual And Operator’s Handbook Locations 83
Seat Adjustment 84
Seat Belt Adjustment 87
Seat Bar 88
Joystick Position Adjustment 88
STARTING THE ENGINE 89
Standard Key Panel 89
Keyless Start Panel 91
Deluxe Instrumentation Panel 93
Warming The Hydraulic / Hydrostatic System 95
Cold Temperature Starting 95
Cold Temperature Drive Control (SJC) 96
MONITORING THE DISPLAY PANELS 97
Left Panel 97
Warning And Shutdown 97
STOPPING THE ENGINE AND LEAVING THE LOADER 98
Procedure 98
COUNTERWEIGHTS 99
Description 99
Effect On The Loader And Loader Operation 99
When To Consider Using Counterweights 99
When To Consider Removing Counterweights 99
Accessories That Affect Machine Weight 99
ATTACHMENTS 100
Choosing The Correct Bucket 100
Pallet Fork 100
Installing And Removing The Attachment (Hand Lever Bob-Tach) 101
Installing And Removing The Attachment (Power Bob-Tach) 104
OPERATING PROCEDURE 107
Inspect The Work Area 107
Basic Operating Instructions 107
Driving On Public Roads 107
Operating With A Full Bucket 108
Operating With An Empty Bucket 108
TOWING THE LOADER 109
Procedure 109
LIFTING THE LOADER 109
Single-Point Lift 109
Four-Point Lift 110
TRANSPORTING THE LOADER ON A TRAILER 111
Loading And Unloading 111
Fastening 111
PREVENTIVE MAINTENANCE 112
SERVICE SCHEDULE 116
Maintenance Intervals 116
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 118
Inspecting The BICS™ (Engine STOPPED – Key ON) 118
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 118
Inspecting The Seat Bar Sensor (Engine RUNNING) 118
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 118
Inspecting The Lift Arm Bypass Control 118
Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC, And SJC) 118
SEAT BAR RESTRAINT SYSTEM 119
Description 119
Inspection And Maintenance 120
SEAT BELT 121
Inspection And Maintenance 121
LIFT ARM SUPPORT DEVICE 122
Description 122
Installing 123
Removing 124
BACK-UP ALARM SYSTEM 125
Description 125
Inspection 125
Adjusting Switch Position 126
OPERATOR CAB 127
Description 127
Cab Door Sensor 127
Raising 128
Lowering 129
REAR DOOR (TAILGATE) 130
Opening And Closing 130
Adjusting Latch 130
REAR GRILLE 131
Removing 131
Installing 131
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 132
Filters 132
Air Conditioning Evaporator / Heater Coil 133
Air Conditioning Condenser 134
Air Conditioning Lubrication 134
Troubleshooting 134
ENGINE AIR CLEANER 135
Replacing Filters 135
FUEL SYSTEM 137
Fuel Specifications 137
Biodiesel Blend Fuel 137
Filling The Fuel Tank 138
Fuel Filter 139
Removing Air From The Fuel System 140
ENGINE LUBRICATION SYSTEM 141
Checking And Adding Engine Oil 141
Engine Oil Chart 141
Removing And Replacing Oil And Filter 142
ENGINE COOLING SYSTEM 143
Maintenance Platform 143
Cooling System Identification 143
Cleaning (Earlier Models) 144
Cleaning (Later Models) 146
Checking And Adding Coolant 148
Removing And Replacing Coolant 149
ELECTRICAL SYSTEM 150
Description 150
Fuse And Relay Location / Identification 150
Battery Maintenance 154
Maintaining Battery Charge Level 154
Battery Service During Machine Storage 154
Battery Testing 155
Battery Charging 155
Using A Booster Battery (Jump Starting) 156
Removing And Installing Battery 157
HYDRAULIC / HYDROSTATIC SYSTEM 158
Checking And Adding Fluid 158
Hydraulic / Hydrostatic Fluid Chart 158
Removing And Replacing Hydraulic Fluid 159
Removing And Replacing Hydraulic / Hydrostatic Filter 161
Removing And Replacing Hydraulic Charge Filter 162
Replacing Reservoir Breather Cap 164
SPARK ARRESTER MUFFLER 165
Cleaning Procedure 165
TYRE MAINTENANCE 166
Wheel Nuts 166
Rotating 166
Mounting 166
FINAL DRIVE TRANSMISSION (CHAINCASE) 167
Checking And Adding Fluid 167
Removing And Replacing Fluid 167
ALTERNATOR BELT 168
Belt Adjustment 168
Belt Replacement 168
AIR CONDITIONING BELT 169
Belt Adjustment 169
Belt Replacement 169
DRIVE BELT 170
Belt Adjustment 170
Belt Replacement 171
AUTOMATIC RIDE CONTROL ACCUMULATOR 173
Checking Accumulator Charge 173
LUBRICATING THE LOADER 174
Lubrication Locations 174
PIVOT PINS 176
Inspection And Maintenance 176
BOB-TACH (HAND LEVER) 177
Inspection And Maintenance 177
BOB-TACH (POWER) 178
Inspection And Maintenance 178
LOADER STORAGE AND RETURN TO SERVICE 179
Storage 179
Return To Service 179
SYSTEM SETUP AND ANALYSIS 180
DIAGNOSTIC SERVICE CODES 181
Viewing Service Codes 181
Service Codes List 182
CONTROL PANEL SETUP 189
Right Panel Setup (Deluxe Instrumentation Panel) 189
PASSWORD SETUP (KEYLESS START PANEL) 193
Password Description 193
Changing The Owner Password 193
Password Lockout Feature 193
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 194
Password Description 194
Changing The Owner Password 194
Changing The User Passwords 195
Password Lockout Feature 195
MAINTENANCE CLOCK 196
Description 196
Setup 196
Reset 196
SPECIFICATIONS 197
(S550) LOADER SPECIFICATIONS 198
Machine Dimensions 198
Performance 199
Engine 199
Drive System 200
Controls 200
Hydraulic System 201
Electrical System 202
Capacities 202
Tyres 203
WARRANTY 204
WARRANTY 205
ALPHABETICAL INDEX 206

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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