Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual SN B3GY11001 & Above – PDF DOWNLOAD

Description

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual SN B3GY11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual SN B3GY11001 & Above – PDF DOWNLOAD

Language : English
Pages : 226
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual SN B3GY11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual SN B3GY11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
DECLARATION OF CONFORMITY 5
BOBCAT COMPANY IS IS0 9001 CERTIFIED 7
REGULAR MAINTENANCE ITEMS 7
Fluids, Lubricants And Fuel 8
SERIAL NUMBER LOCATIONS 9
Loader Serial Number 9
Engine Serial Number 9
DELIVERY REPORT 9
LOADER IDENTIFICATION 10
FEATURES, ACCESSORIES, AND ATTACHMENTS 11
Standard Items 11
Options And Accessories 11
Buckets Available 12
Attachments 12
High-Flow Attachments 12
Special Applications Kit 13
Special Applications Kit Inspection And Maintenance 13
Forestry Door And Window Kit 14
Forestry Door And Window Kit Inspection And Maintenance 14
SAFETY AND TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 16
Before Operation 16
Safe Operation Is The Operator’s Responsibility 17
Safe Operation Needs A Qualified Operator 17
Avoid Silica Dust 18
FIRE PREVENTION 18
Maintenance 18
Operation 18
Electrical 18
Hydraulic System 19
Fueling 19
Starting 19
Spark Arrester Exhaust System 19
Welding And Grinding 19
Fire Extinguishers 19
PUBLICATIONS AND TRAINING RESOURCES 20
MACHINE SIGNS (DECALS) 21
Pictorial Only Safety Signs 23
OPERATING INSTRUCTIONS 35
INTENDED USE 39
INSTRUMENT PANEL IDENTIFICATION 40
Overview 40
Left Panel 41
Display Screen 43
Right Panel (Standard Key Panel) 44
Right Panel (Keyless Start Panel) 45
Right Panel (Deluxe Instrumentation Panel) 46
Left Switch Panel 48
Right Switch Panel 48
Left Side Lower Panel 49
Right Side Lower Panel 49
Radio 50
Rear View Camera System 52
CONTROL IDENTIFICATION 54
Description 54
Standard Controls 54
Advanced Control System (ACS) 55
Selectable Joystick Controls (SJC) 56
OPERATOR CAB 57
Description 57
Side Windows 57
Door Operation 57
Front Wiper 58
Cab Light 58
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 59
Description 59
Operation 59
SEAT BAR RESTRAINT SYSTEM 60
Description 60
Operation 60
PARKING BRAKE 61
Operation 61
TRACTION LOCK OVERRIDE 61
Description 61
Operation 61
ENGINE SPEED CONTROL 62
Operation 62
AUTO IDLE 62
Description 62
Operation 62
LIFT ARM BYPASS CONTROL 63
Description 63
Operation 63
EMERGENCY EXIT 64
Rear Window Identification 64
Rear Window Removal (Latches) 64
Rear Window Removal (Rubber Cord) 64
External Access (Rear Window With Latches) 65
External Access (Rear Window With Rubber Cord) 65
Front Door 65
BACK-UP ALARM SYSTEM 67
Description 67
Operation 67
DRIVING AND STEERING THE LOADER 68
Available Control Configurations 68
Operation (Standard And ACS) 68
Operation (SJC) In ‘ISO’ Control Pattern 69
Operation (SJC) In ‘H’ Control Pattern 70
STOPPING THE LOADER 71
Using The Control Levers Or Joysticks 71
TWO-SPEED CONTROL 71
Description 71
Operation (Standard And ACS) 72
Operation (SJC) 72
SPEED MANAGEMENT 73
Description 73
Operation 73
Changing The Factory Default Setting 74
DRIVE RESPONSE 75
Description 75
Operation 75
STEERING DRIFT COMPENSATION 77
Description 77
Operation 77
LIFT AND TILT COMPENSATION 79
Description 79
Operation 79
Operation (ACS) 80
Operation (SJC) 81
HYDRAULIC CONTROLS 82
Description 82
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 82
Advanced Control System (ACS) In HAND Control Mode 83
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 83
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 84
Hydraulic Bucket Positioning 84
Automatic Ride Control 85
Reversing Fan 86
FRONT Auxiliary Hydraulics Operation 87
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 88
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 88
REAR Auxiliary Hydraulics Operation 89
High-Flow Auxiliary Hydraulics Operation 90
Quick Couplers 91
Quick Coupler Troubleshooting 91
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 92
ATTACHMENT CONTROL DEVICE (ACD) 93
Description 93
DAILY INSPECTION 94
Daily Inspection And Maintenance 94
PRE-STARTING PROCEDURE 96
Entering The Loader 96
Operation & Maintenance Manual And Operator’s Handbook Locations 96
Seat Adjustment 97
Seat Belt Adjustment 98
Seat Bar 99
Joystick Position Adjustment 99
STARTING THE ENGINE 100
Standard Key Panel 100
Keyless Start Panel 102
Deluxe Instrumentation Panel 104
Warming The Hydraulic / Hydrostatic System 106
Cold Temperature Starting 106
Cold Temperature Engine Speed Control 106
Cold Temperature Drive Control (SJC) 107
MONITORING THE DISPLAY PANELS 108
Left Panel 108
Warning And Shutdown 108
STOPPING THE ENGINE AND LEAVING THE LOADER 109
Procedure 109
COUNTERWEIGHTS 110
Description 110
Effect On The Loader And Loader Operation 110
When To Consider Using Counterweights 110
When To Consider Removing Counterweights 110
Accessories That Affect Machine Weight 110
ATTACHMENTS 111
Choosing The Correct Bucket 111
Pallet Fork 111
Installing And Removing The Attachment (Hand Lever Bob-Tach) 112
Installing And Removing The Attachment (Power Bob-Tach) 115
OPERATING PROCEDURE 118
Inspect The Work Area 118
Basic Operating Instructions 118
Driving On Public Roads 118
Operating With A Full Bucket 119
Operating With An Empty Bucket 119
TOWING THE LOADER 120
Procedure 120
LIFTING THE LOADER 120
Single-Point Lift 120
Four-Point Lift 121
TRANSPORTING THE LOADER ON A TRAILER 122
Loading And Unloading 122
Fastening 122
PREVENTIVE MAINTENANCE 123
SERVICE SCHEDULE 127
Maintenance Intervals 127
Inspection Checkbook 129
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 130
Inspecting The BICS™ (Engine STOPPED – Key ON) 130
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 130
Inspecting The Seat Bar Sensor (Engine RUNNING) 130
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 130
Inspecting The Lift Arm Bypass Control 130
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 130
SEAT BAR RESTRAINT SYSTEM 131
Description 131
Inspection And Maintenance 132
SEAT BELT 133
Inspection And Maintenance 133
LIFT ARM SUPPORT DEVICE 134
Description 134
Installing 135
Removing 136
BACK-UP ALARM SYSTEM 137
Description 137
Inspection 137
Adjusting Switch Position 138
OPERATOR CAB 139
Description 139
Cab Door Sensor 139
Raising 140
Lowering 141
REAR DOOR (TAILGATE) 142
Opening And Closing 142
Adjusting Latch 142
REAR GRILLE 143
Removing 143
Installing 143
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 144
Filters 144
Air Conditioning Evaporator / Heater Coil 145
Air Conditioning Condenser 146
Air Conditioning Lubrication 146
Troubleshooting 146
ENGINE AIR CLEANER 147
Replacing Filters 147
FUEL SYSTEM 149
Fuel Specifications 149
Biodiesel Blend Fuel 149
Filling The Fuel Tank 150
Fuel Filter 151
Removing Air From The Fuel System 152
ENGINE LUBRICATION SYSTEM 153
Checking And Adding Engine Oil 153
Engine Oil Chart 153
Removing And Replacing Oil And Filter 154
ENGINE COOLING SYSTEM 156
Maintenance Platform 156
Cleaning 156
Checking And Adding Coolant 159
Removing And Replacing Coolant 160
ELECTRICAL SYSTEM 162
Description 162
Fuse And Relay Location / Identification 162
Battery Maintenance 169
Maintaining Battery Charge Level 169
Battery Service During Machine Storage 169
Battery Testing 170
Battery Charging 170
Using A Booster Battery (Jump Starting) 171
Removing And Installing Battery 172
HYDRAULIC / HYDROSTATIC SYSTEM 173
Checking And Adding Fluid 173
Hydraulic / Hydrostatic Fluid Chart 173
Removing And Replacing Hydraulic Fluid 174
Removing And Replacing Hydraulic / Hydrostatic Filter 176
Removing And Replacing Hydraulic Charge Filter 177
Replacing Reservoir Breather Cap 178
tyre MAINTENANCE 179
Wheel Nuts 179
Rotating 179
Mounting 179
FINAL DRIVE TRANSMISSION (CHAINCASE) 180
Checking And Adding Fluid 180
Removing And Replacing Fluid 180
ALTERNATOR BELT 181
Belt Adjustment 181
Belt Replacement 181
AIR CONDITIONING BELT 182
Belt Adjustment 182
Belt Replacement 182
DRIVE BELT 183
Belt Adjustment 183
Stop Adjustment 183
Belt Replacement 184
AUTOMATIC RIDE CONTROL ACCUMULATOR 186
Checking Accumulator Charge 186
LUBRICATING THE LOADER 187
Lubrication Locations 187
PIVOT PINS 189
Inspection And Maintenance 189
BOB-TACH (HAND LEVER) 190
Inspection And Maintenance 190
BOB-TACH (POWER) 191
Inspection And Maintenance 191
LOADER STORAGE AND RETURN TO SERVICE 192
Storage 192
Return To Service 192
SYSTEM SETUP AND ANALYSIS 193
DIAGNOSTIC SERVICE CODES 194
Viewing Service Codes 194
Service Codes List 195
CONTROL PANEL SETUP 205
Right Panel Setup (Deluxe Instrumentation Panel) 205
PASSWORD SETUP (KEYLESS START PANEL) 209
Password Description 209
Changing The Owner Password 209
Password Lockout Feature 209
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 210
Password Description 210
Changing The Owner Password 210
Changing The User Passwords 211
Password Lockout Feature 211
MAINTENANCE CLOCK 212
Description 212
Setup 213
Reset 213
SPECIFICATIONS 214
LOADER SPECIFICATIONS 215
Machine Dimensions 215
Performance 216
Engine 216
Drive System 217
Controls 217
Hydraulic System 218
Electrical System 219
Capacities 219
Tyres 220
Environmental 220
Temperature Range 220
WARRANTY 221
WARRANTY 222
ALPHABETICAL INDEX 223

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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