Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual SN B4ZD11001 & Above – PDF DOWNLOAD

Description

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual SN B4ZD11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual SN B4ZD11001 & Above – PDF DOWNLOAD

Language : English
Pages : 228
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual SN B4ZD11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S550 Skid-Steer Loader Operation & Maintenance Manual SN B4ZD11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
DECLARATION OF CONFORMITY 5
BOBCAT COMPANY IS IS0 9001 CERTIFIED 7
REGULAR MAINTENANCE ITEMS 7
Fluids, Lubricants And Fuel 8
SERIAL NUMBER LOCATIONS 9
Loader Serial Number 9
Engine Serial Number 9
DELIVERY REPORT 9
LOADER IDENTIFICATION 10
FEATURES, ACCESSORIES, AND ATTACHMENTS 11
Standard Items 11
Options And Accessories 11
Buckets Available 12
Attachments 12
High-Flow Attachments 12
Special Applications Kit 13
Special Applications Kit Inspection And Maintenance 13
Forestry Door And Window Kit 14
Forestry Door And Window Kit Inspection And Maintenance 14
SAFETY AND TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 16
Before Operation 16
Safe Operation Is The Operator’s Responsibility 17
Safe Operation Needs A Qualified Operator 17
Avoid Silica Dust 18
FIRE PREVENTION 18
Maintenance 18
Operation 18
Electrical 18
Hydraulic System 19
Fueling 19
Starting 19
Exhaust System 19
Welding And Grinding 19
Fire Extinguishers 19
PUBLICATIONS AND TRAINING RESOURCES 20
MACHINE SIGNS (DECALS) 21
Pictorial Only Safety Signs 23
OPERATING INSTRUCTIONS 34
INTENDED USE 38
INSTRUMENT PANEL IDENTIFICATION 39
Overview 39
Left Panel 40
Display Screen 42
Right Panel 43
Left Switch Panel 45
Right Switch Panel 45
Left Side Lower Panel 46
Right Side Lower Panel 46
Radio 47
Rear View Camera System 49
CONTROL IDENTIFICATION 51
Description 51
Standard Controls 51
Selectable Joystick Controls (SJC) 52
OPERATOR CAB 53
Description 53
Side Windows 53
Door Operation 53
Front Wiper 54
Cab Light 54
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 55
Description 55
Operation 55
SEAT BAR RESTRAINT SYSTEM 56
Description 56
Operation 56
DIESEL PARTICULATE FILTER (DPF) SYSTEM 57
Description 57
DPF Icons 57
DPF Regeneration Tables 58
Automatic Regeneration Operation 59
Forced Regeneration Operation 60
Forced Parked Regeneration Operation 61
Inhibit Mode Operation 62
PARKING BRAKE 63
Operation 63
TRACTION LOCK OVERRIDE 63
Description 63
Operation 63
ENGINE SPEED CONTROL 64
Operation 64
AUTO IDLE 64
Description 64
Operation 64
LIFT ARM BYPASS CONTROL 65
Description 65
Operation 65
EMERGENCY EXIT 66
Rear Window Identification 66
Rear Window Removal (Latches) 66
Rear Window Removal (Rubber Cord) 66
External Access (Rear Window With Latches) 67
External Access (Rear Window With Rubber Cord) 67
Front Door 67
BACK-UP ALARM SYSTEM 69
Description 69
Operation 69
DRIVING AND STEERING THE LOADER 70
Available Control Configurations 70
Operation (Standard) 70
Operation (SJC) In ‘ISO’ Control Pattern 71
Operation (SJC) In ‘H’ Control Pattern 72
STOPPING THE LOADER 73
Using The Control Levers Or Joysticks 73
TWO-SPEED CONTROL 73
Description 73
Operation (Standard) 74
Operation (SJC) 74
SPEED MANAGEMENT 75
Description 75
Operation 75
Changing The Factory Default Setting 76
DRIVE RESPONSE 77
Description 77
Operation 77
STEERING DRIFT COMPENSATION 79
Description 79
Operation 79
LIFT AND TILT COMPENSATION 81
Description 81
Operation 81
HYDRAULIC CONTROLS 83
Description 83
Standard Controls 83
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 84
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 84
Hydraulic Bucket Positioning 85
Automatic Ride Control 86
Reversing Fan 87
FRONT Auxiliary Hydraulics Operation 88
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 89
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 89
REAR Auxiliary Hydraulics Operation 90
High-Flow Auxiliary Hydraulics Operation 91
Quick Couplers 92
Quick Coupler Troubleshooting 92
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 93
ATTACHMENT CONTROL DEVICE (ACD) 94
Description 94
DAILY INSPECTION 95
Daily Inspection And Maintenance 95
PRE-STARTING PROCEDURE 97
Entering The Loader 97
Operation & Maintenance Manual And Operator’s Handbook Locations 97
Seat Adjustment 98
Seat Belt Adjustment 100
Seat Bar 101
Joystick Position Adjustment 101
STARTING THE ENGINE 102
Deluxe Instrumentation Panel 102
Warming The Hydraulic / Hydrostatic System 104
Cold Temperature Starting 104
Cold Temperature Drive Control (SJC) 105
MONITORING THE DISPLAY PANELS 106
Left Panel 106
Warning And Shutdown 106
STOPPING THE ENGINE AND LEAVING THE LOADER 107
Procedure 107
COUNTERWEIGHTS 108
Description 108
Effect On The Loader And Loader Operation 108
When To Consider Using Counterweights 108
When To Consider Removing Counterweights 108
Accessories That Affect Machine Weight 108
ATTACHMENTS 109
Choosing The Correct Bucket 109
Pallet Fork 110
Inspecting Pallet Fork 110
Installing And Removing The Attachment (Hand Lever Bob-Tach) 111
Installing And Removing The Attachment (Power Bob-Tach) 114
OPERATING PROCEDURE 117
Inspect The Work Area 117
Basic Operating Instructions 117
Driving On Public Roads 117
Operating With A Full Bucket 118
Operating With An Empty Bucket 118
TOWING THE LOADER 119
Procedure 119
LIFTING THE LOADER 119
Single-Point Lift 119
Four-Point Lift 120
TRANSPORTING THE LOADER ON A TRAILER 121
Loading And Unloading 121
Fastening 121
PREVENTIVE MAINTENANCE 122
SERVICE SCHEDULE 126
Maintenance Intervals 126
Inspection Checkbook 128
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 129
Inspecting The BICS™ (Engine STOPPED – Key ON) 129
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 129
Inspecting The Seat Bar Sensor (Engine RUNNING) 129
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 129
Inspecting The Lift Arm Bypass Control 129
Inspecting Deactivation Of Lift And Tilt Functions (SJC) 129
SEAT BAR RESTRAINT SYSTEM 130
Description 130
Inspection And Maintenance 131
SEAT BELT 132
Inspection And Maintenance 132
LIFT ARM SUPPORT 133
Description 133
Installing 134
Removing 135
BACK-UP ALARM SYSTEM 136
Description 136
Inspection 136
Adjusting Switch Position 137
OPERATOR CAB 138
Description 138
Cab Door Sensor 138
Raising 139
Lowering 140
REAR DOOR (TAILGATE) 141
Opening And Closing 141
Adjusting Latch 141
REAR GRILLE 142
Removing 142
Installing 142
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 143
Filters 143
Air Conditioning Evaporator / Heater Coil 144
Air Conditioning Condenser 145
Air Conditioning Lubrication 145
Troubleshooting 145
ENGINE AIR CLEANER 146
Replacing Filters 146
FUEL SYSTEM 148
Fuel Specifications 148
Biodiesel Blend Fuel 148
Filling The Fuel Tank 149
Removing Water From Main Fuel Filter 150
Replacing Fuel Pre-Filter 151
Replacing Main Fuel Filter 152
ENGINE LUBRICATION SYSTEM 154
Checking And Adding Engine Oil 154
Engine Oil Chart 154
Removing And Replacing Oil And Filter 155
ENGINE COOLING SYSTEM 157
Cleaning 157
Checking And Adding Coolant 160
Removing And Replacing Coolant 161
ELECTRICAL SYSTEM 163
Description 163
Fuse And Relay Location / Identification 163
Battery Maintenance 167
Maintaining Battery Charge Level 167
Battery Service During Machine Storage 167
Battery Testing 168
Battery Charging 168
Using A Booster Battery (Jump Starting) 169
Removing And Installing Battery 170
HYDRAULIC / HYDROSTATIC SYSTEM 171
Checking And Adding Fluid 171
Hydraulic / Hydrostatic Fluid Chart 171
Removing And Replacing Hydraulic Fluid 172
Removing And Replacing Hydraulic / Hydrostatic Filter 174
Removing And Replacing Hydraulic Charge Filter 175
Replacing Reservoir Breather Cap 176
DIESEL PARTICULATE FILTER (DPF) SYSTEM 177
Description 177
Service Regeneration 177
DPF Cleaning 177
tyre MAINTENANCE 178
Wheel Nuts 178
Rotating 178
Mounting 178
FINAL DRIVE TRANSMISSION (CHAINCASE) 179
Checking And Adding Fluid 179
Removing And Replacing Fluid 179
ALTERNATOR BELT 180
Belt Adjustment 180
Belt Replacement 180
AIR CONDITIONING BELT 181
Belt Adjustment 181
Belt Replacement 181
DRIVE BELT 182
Belt Adjustment 182
Stop Adjustment 182
Belt Replacement 183
AUTOMATIC RIDE CONTROL ACCUMULATOR 185
Checking Accumulator Charge 185
LUBRICATING THE LOADER 186
Lubrication Locations 186
PIVOT PINS 188
Inspection And Maintenance 188
BOB-TACH (HAND LEVER) 189
Inspection And Maintenance 189
BOB-TACH (POWER) 190
Inspection And Maintenance 190
LOADER STORAGE AND RETURN TO SERVICE 191
Storage 191
Return To Service 191
SYSTEM SETUP AND ANALYSIS 192
DIAGNOSTIC SERVICE CODES 193
Viewing Service Codes 193
Service Codes List 194
CONTROL PANEL SETUP 208
Right Panel Setup (Deluxe Instrumentation Panel) 208
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 212
Password Description 212
Changing The Owner Password 212
Changing The User Passwords 213
Password Lockout Feature 213
MAINTENANCE CLOCK 214
Description 214
Setup 214
Reset 214
SPECIFICATIONS 215
LOADER SPECIFICATIONS 216
Machine Dimensions 216
Performance 217
Engine 217
Drive System 218
Controls 218
Hydraulic System 219
Electrical System 220
Capacities 220
Tyres 221
Environmental 221
Temperature Range 221
WARRANTY 222
WARRANTY 223
ALPHABETICAL INDEX 224

Questions? Email us: [email protected]

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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