Bobcat S590 Skid-Steer Loader Operation & Maintenance Manual SN ANMN11001 & Above – PDF DOWNLOAD

Description

Bobcat S590 Skid-Steer Loader Operation & Maintenance Manual SN ANMN11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S590 Skid-Steer Loader Operation & Maintenance Manual SN ANMN11001 & Above – PDF DOWNLOAD

Language : English
Pages : 226
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S590 Skid-Steer Loader Operation & Maintenance Manual SN ANMN11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S590 Skid-Steer Loader Operation & Maintenance Manual SN ANMN11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES, AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Buckets Available 9
Attachments 9
High-Flow Attachments 9
Special Applications Kit 10
Special Applications Kit Inspection And Maintenance 10
Forestry Door And Window Kit 11
Forestry Door And Window Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) 18
Pictorial Only Safety Signs 20
OPERATING INSTRUCTIONS 22
INTENDED USE 26
INSTRUMENT PANEL IDENTIFICATION 27
Overview 27
Left Panel 28
Display Screen 30
Right Panel (Standard Key Panel) 31
Right Panel (Keyless Start Panel) 32
Right Panel (Deluxe Instrumentation Panel) 33
Left Switch Panel 35
Right Switch Panel 35
Left Side Lower Panel 36
Right Side Lower Panel 36
Radio 37
Rear View Camera System 39
CONTROL IDENTIFICATION 41
Description 41
Standard Controls 41
Advanced Control System (ACS) 42
Selectable Joystick Controls (SJC) 43
OPERATOR CAB 44
Description 44
Side Windows 44
Door Operation 44
Front Wiper 45
Cab Light 45
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 46
Description 46
Operation 46
SEAT BAR RESTRAINT SYSTEM 47
Description 47
Operation 47
PARKING BRAKE 48
Operation 48
TRACTION LOCK OVERRIDE 48
Description 48
Operation 48
ENGINE SPEED CONTROL 49
Operation 49
LIFT ARM BYPASS CONTROL 49
Description 49
Operation 49
EMERGENCY EXIT 50
Rear Window Identification 50
Rear Window Removal (Latches) 50
Rear Window Removal (Rubber Cord) 50
External Access (Rear Window With Latches) 51
External Access (Rear Window With Rubber Cord) 51
Front Door 51
BACK-UP ALARM SYSTEM 53
Description 53
Operation 53
DRIVING AND STEERING THE LOADER 54
Available Control Configurations 54
Operation (Standard And ACS) 54
Operation (SJC) In ‘ISO’ Control Pattern 55
Operation (SJC) In ‘H’ Control Pattern 56
STOPPING THE LOADER 57
Using The Control Levers Or Joysticks 57
TWO-SPEED CONTROL 57
Description 57
Operation (Standard And ACS) 58
Operation (SJC) 58
SPEED MANAGEMENT 59
Description 59
Operation 59
Changing The Factory Default Setting 60
DRIVE RESPONSE 61
Description 61
Operation 61
STEERING DRIFT COMPENSATION 63
Description 63
Operation 63
LIFT AND TILT COMPENSATION 65
Description 65
Operation 65
Operation (ACS) 66
Operation (SJC) 67
HYDRAULIC CONTROLS 68
Description 68
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 68
Advanced Control System (ACS) In HAND Control Mode 69
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 69
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 70
Hydraulic Bucket Positioning 70
Automatic Ride Control 71
Reversing Fan 72
FRONT Auxiliary Hydraulics Operation 73
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 74
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 74
REAR Auxiliary Hydraulics Operation 75
High-Flow Auxiliary Hydraulics Operation 76
Quick Couplers 77
Quick Coupler Troubleshooting 77
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 78
ATTACHMENT CONTROL DEVICE (ACD) 79
Description 79
DAILY INSPECTION 80
Daily Inspection And Maintenance 80
PRE-STARTING PROCEDURE 82
Entering The Loader 82
Operation & Maintenance Manual And Operator’s Handbook Locations 82
Seat Adjustment 83
Seat Belt Adjustment 86
Seat Bar 87
Joystick Position Adjustment 87
STARTING THE ENGINE 88
Standard Key Panel 88
Keyless Start Panel 90
Deluxe Instrumentation Panel 92
Warming The Hydraulic / Hydrostatic System 94
Cold Temperature Starting 94
Cold Temperature Drive Control (SJC) 95
MONITORING THE DISPLAY PANELS 96
Left Panel 96
Warning And Shutdown 96
STOPPING THE ENGINE AND LEAVING THE LOADER 97
Procedure 97
COUNTERWEIGHTS 98
Description 98
Effect On The Loader And Loader Operation 98
When To Consider Using Counterweights 98
When To Consider Removing Counterweights 98
Accessories That Affect Machine Weight 98
ATTACHMENTS 99
Choosing The Correct Bucket 99
Pallet Fork 99
Installing And Removing The Attachment (Hand Lever Bob-Tach) 100
Installing And Removing The Attachment (Power Bob-Tach) 103
OPERATING PROCEDURE 106
Inspect The Work Area 106
Basic Operating Instructions 106
Driving On Public Roads 106
Operating With A Full Bucket 107
Operating With An Empty Bucket 107
TOWING THE LOADER 108
Procedure 108
LIFTING THE LOADER 108
Single-Point Lift 108
Four-Point Lift 109
TRANSPORTING THE LOADER ON A TRAILER 110
Loading And Unloading 110
Fastening 110
PREVENTIVE MAINTENANCE 111
MAINTENANCE SAFETY 114
SERVICE SCHEDULE 115
Maintenance Intervals 115
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 117
Inspecting The BICS™ (Engine STOPPED – Key ON) 117
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 117
Inspecting The Seat Bar Sensor (Engine RUNNING) 117
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 117
Inspecting The Lift Arm Bypass Control 117
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 117
SEAT BAR RESTRAINT SYSTEM 118
Description 118
Inspection And Maintenance 119
SEAT BELT 120
Inspection And Maintenance 120
LIFT ARM SUPPORT DEVICE 121
Description 121
Installing 122
Removing 123
BACK-UP ALARM SYSTEM 124
Description 124
Inspection 124
Adjusting Switch Position 125
OPERATOR CAB 126
Description 126
Cab Door Sensor 126
Raising 127
Lowering 128
REAR DOOR (TAILGATE) 129
Opening And Closing 129
Adjusting Latch 129
REAR GRILLE 130
Removing 130
Installing 130
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 131
Filters 131
Air Conditioning Evaporator / Heater Coil 132
Air Conditioning Condenser 133
Air Conditioning Lubrication 133
Troubleshooting 133
ENGINE AIR CLEANER 134
Replacing Filters 134
FUEL SYSTEM 136
Fuel Specifications 136
Biodiesel Blend Fuel 136
Filling The Fuel Tank 137
Fuel Filter 138
Removing Air From The Fuel System 139
ENGINE LUBRICATION SYSTEM 140
Checking And Adding Engine Oil 140
Engine Oil Chart 140
Removing And Replacing Oil And Filter 141
ENGINE COOLING SYSTEM 142
Maintenance Platform 142
Cooling System Identification 142
Cleaning (Earlier Models) 143
Cleaning (Later Models) 145
Checking And Adding Coolant 147
Removing And Replacing Coolant 148
ELECTRICAL SYSTEM 149
Description 149
Fuse And Relay Location / Identification 149
Battery Maintenance 153
Maintaining Battery Charge Level 153
Battery Service During Machine Storage 153
Battery Testing 154
Battery Charging 154
Using A Booster Battery (Jump Starting) 155
Removing And Installing Battery 156
HYDRAULIC / HYDROSTATIC SYSTEM 157
Checking And Adding Fluid 157
Hydraulic / Hydrostatic Fluid Chart 157
Removing And Replacing Hydraulic Fluid 158
Removing And Replacing Hydraulic / Hydrostatic Filter 160
Removing And Replacing Hydraulic Charge Filter 161
Replacing Reservoir Breather Cap 163
SPARK ARRESTER MUFFLER 164
Cleaning Procedure 164
TIRE MAINTENANCE 165
Wheel Nuts 165
Rotating 165
Mounting 165
FINAL DRIVE TRANSMISSION (CHAINCASE) 166
Checking And Adding Fluid 166
Removing And Replacing Fluid 166
ALTERNATOR BELT 167
Belt Adjustment 167
Belt Replacement 167
AIR CONDITIONING BELT 168
Belt Adjustment 168
Belt Replacement 168
DRIVE BELT 169
Belt Adjustment 169
Belt Replacement 170
AUTOMATIC RIDE CONTROL ACCUMULATOR 172
Checking Accumulator Charge 172
LUBRICATING THE LOADER 173
Lubrication Locations 173
PIVOT PINS 176
Inspection And Maintenance 176
BOB-TACH (HAND LEVER) 177
Inspection And Maintenance 177
BOB-TACH (POWER) 178
Inspection And Maintenance 178
LOADER STORAGE AND RETURN TO SERVICE 179
Storage 179
Return To Service 179
SYSTEM SETUP AND ANALYSIS 180
DIAGNOSTIC SERVICE CODES 181
Viewing Service Codes 181
Service Codes List 182
CONTROL PANEL SETUP 189
Right Panel Setup (Deluxe Instrumentation Panel) 189
PASSWORD SETUP (KEYLESS START PANEL) 193
Password Description 193
Changing The Owner Password 193
Password Lockout Feature 193
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 194
Password Description 194
Changing The Owner Password 194
Changing The User Passwords 195
Password Lockout Feature 195
MAINTENANCE CLOCK 196
Description 196
Setup 197
Reset 197
MACHINE SIGN TRANSLATIONS 198
MACHINE SIGN TRANSLATIONS 199
Service Schedule (7242070) 199
Warning (7167993) 202
Warning (7169291) 202
Danger (7167989) 202
Danger (7167990) 202
Danger (7167988) 203
Warning (7168114) 203
Warning (7167994) 204
Warning (7168140) 205
Warning (7168142) 205
Warning (7168138) 206
Warning (7167996) 207
Warning (6737189) 207
Warning (7184346) 208
Danger (7170355) 208
Lift Arm Support Device (7197993) 209
Warning (7168024) 210
Warning (7142141) 211
Warning (7168019) 212
SPECIFICATIONS 213
(S590) LOADER SPECIFICATIONS 214
Machine Dimensions 214
Performance 215
Engine 215
Drive System 216
Controls 216
Hydraulic System 217
Electrical System 218
Capacities 218
Tires 219
WARRANTY 220
WARRANTY 221
ALPHABETICAL INDEX 223

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V