Bobcat S590 Skid-Steer Loader Operation & Maintenance Manual SN B4RF11001 & Above – PDF DOWNLOAD

Description

Bobcat S590 Skid-Steer Loader Operation & Maintenance Manual SN B4RF11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S590 Skid-Steer Loader Operation & Maintenance Manual SN B4RF11001 & Above – PDF DOWNLOAD

Language : English
Pages : 226
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S590 Skid-Steer Loader Operation & Maintenance Manual SN B4RF11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S590 Skid-Steer Loader Operation & Maintenance Manual SN B4RF11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES, AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Buckets Available 9
Attachments 9
High-Flow Attachments 9
Special Applications Kit 10
Special Applications Kit Inspection And Maintenance 10
Forestry Door And Window Kit 11
Forestry Door And Window Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) 18
Pictorial Only Safety Signs 20
OPERATING INSTRUCTIONS 31
INTENDED USE 35
INSTRUMENT PANEL IDENTIFICATION 36
Overview 36
Left Panel 37
Display Screen 39
Right Panel (Standard Key Panel) 40
Right Panel (Keyless Start Panel) 41
Right Panel (Deluxe Instrumentation Panel) 42
Left Switch Panel 44
Right Switch Panel 44
Left Side Lower Panel 45
Right Side Lower Panel 45
Radio 46
Rear View Camera System 48
CONTROL IDENTIFICATION 50
Description 50
Standard Controls 50
Selectable Joystick Controls (SJC) 51
OPERATOR CAB 52
Description 52
Side Windows 52
Door Operation 52
Front Wiper 53
Cab Light 53
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 54
Description 54
Operation 54
SEAT BAR RESTRAINT SYSTEM 55
Description 55
Operation 55
PARKING BRAKE 56
Operation 56
TRACTION LOCK OVERRIDE 56
Description 56
Operation 56
ENGINE SPEED CONTROL 57
Operation 57
AUTO IDLE 57
Description 57
Operation 57
LIFT ARM BYPASS CONTROL 58
Description 58
Operation 58
EMERGENCY EXIT 59
Rear Window Identification 59
Rear Window Removal (Latches) 59
Rear Window Removal (Rubber Cord) 59
External Access (Rear Window With Latches) 60
External Access (Rear Window With Rubber Cord) 60
Front Door 60
BACK-UP ALARM SYSTEM 62
Description 62
Operation 62
DRIVING AND STEERING THE LOADER 63
Available Control Configurations 63
Operation (Standard) 63
Operation (SJC) In ‘ISO’ Control Pattern 64
Operation (SJC) In ‘H’ Control Pattern 65
STOPPING THE LOADER 66
Using The Control Levers Or Joysticks 66
TWO-SPEED CONTROL 66
Description 66
Operation (Standard) 67
Operation (SJC) 67
SPEED MANAGEMENT 68
Description 68
Operation 68
Changing The Factory Default Setting 69
DRIVE RESPONSE 70
Description 70
Operation 70
STEERING DRIFT COMPENSATION 72
Description 72
Operation 72
LIFT AND TILT COMPENSATION 74
Description 74
Operation 74
HYDRAULIC CONTROLS 76
Description 76
Standard Controls 76
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 77
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 77
Hydraulic Bucket Positioning 78
Automatic Ride Control 79
Reversing Fan 80
FRONT Auxiliary Hydraulics Operation 81
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 82
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 82
REAR Auxiliary Hydraulics Operation 83
High-Flow Auxiliary Hydraulics Operation 84
Quick Couplers 85
Quick Coupler Troubleshooting 85
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 86
ATTACHMENT CONTROL DEVICE (ACD) 87
Description 87
DAILY INSPECTION 88
Daily Inspection And Maintenance 88
PRE-STARTING PROCEDURE 90
Entering The Loader 90
Operation & Maintenance Manual And Operator’s Handbook Locations 90
Seat Adjustment 91
Seat Belt Adjustment 93
Seat Bar 94
Joystick Position Adjustment 94
STARTING THE ENGINE 95
Standard Key Panel 95
Keyless Start Panel 97
Deluxe Instrumentation Panel 99
Warming The Hydraulic / Hydrostatic System 101
Cold Temperature Starting 101
Cold Temperature Drive Control (SJC) 102
MONITORING THE DISPLAY PANELS 103
Left Panel 103
Warning And Shutdown 103
STOPPING THE ENGINE AND LEAVING THE LOADER 104
Procedure 104
COUNTERWEIGHTS 105
Description 105
Effect On The Loader And Loader Operation 105
When To Consider Using Counterweights 105
When To Consider Removing Counterweights 105
Accessories That Affect Machine Weight 105
ATTACHMENTS 106
Choosing The Correct Bucket 106
Pallet Fork 106
Installing And Removing The Attachment (Hand Lever Bob-Tach) 107
Installing And Removing The Attachment (Power Bob-Tach) 110
OPERATING PROCEDURE 113
Inspect The Work Area 113
Basic Operating Instructions 113
Driving On Public Roads 113
Operating With A Full Bucket 114
Operating With An Empty Bucket 114
TOWING THE LOADER 115
Procedure 115
LIFTING THE LOADER 115
Single-Point Lift 115
Four-Point Lift 116
TRANSPORTING THE LOADER ON A TRAILER 117
Loading And Unloading 117
Fastening 117
PREVENTIVE MAINTENANCE 118
MAINTENANCE SAFETY 121
SERVICE SCHEDULE 122
Maintenance Intervals 122
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 124
Inspecting The BICS™ (Engine STOPPED – Key ON) 124
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 124
Inspecting The Seat Bar Sensor (Engine RUNNING) 124
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 124
Inspecting The Lift Arm Bypass Control 124
Inspecting Deactivation Of Lift And Tilt Functions (SJC) 124
SEAT BAR RESTRAINT SYSTEM 125
Description 125
Inspection And Maintenance 126
SEAT BELT 127
Inspection And Maintenance 127
LIFT ARM SUPPORT DEVICE 128
Description 128
Installing 129
Removing 130
BACK-UP ALARM SYSTEM 131
Description 131
Inspection 131
Adjusting Switch Position 132
OPERATOR CAB 133
Description 133
Cab Door Sensor 133
Raising 134
Lowering 135
REAR DOOR (TAILGATE) 136
Opening And Closing 136
Adjusting Latch 136
REAR GRILLE 137
Removing 137
Installing 137
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 138
Filters 138
Air Conditioning Evaporator / Heater Coil 139
Air Conditioning Condenser 140
Air Conditioning Lubrication 140
Troubleshooting 140
ENGINE AIR CLEANER 141
Replacing Filters 141
FUEL SYSTEM 143
Fuel Specifications 143
Biodiesel Blend Fuel 143
Filling The Fuel Tank 144
Removing Water From Main Fuel Filter 145
Replacing Fuel Pre-Filter 146
Replacing Main Fuel Filter 147
ENGINE LUBRICATION SYSTEM 149
Checking And Adding Engine Oil 149
Engine Oil Chart 149
Removing And Replacing Oil And Filter 150
ENGINE COOLING SYSTEM 152
Maintenance Platform 152
Cleaning 152
Checking And Adding Coolant 155
Removing And Replacing Coolant 156
ELECTRICAL SYSTEM 158
Description 158
Fuse And Relay Location / Identification 158
Battery Maintenance 162
Maintaining Battery Charge Level 162
Battery Service During Machine Storage 162
Battery Testing 163
Battery Charging 163
Using A Booster Battery (Jump Starting) 164
Removing And Installing Battery 165
HYDRAULIC / HYDROSTATIC SYSTEM 166
Checking And Adding Fluid 166
Hydraulic / Hydrostatic Fluid Chart 166
Removing And Replacing Hydraulic Fluid 167
Removing And Replacing Hydraulic / Hydrostatic Filter 169
Removing And Replacing Hydraulic Charge Filter 170
Replacing Reservoir Breather Cap 171
TIRE MAINTENANCE 172
Wheel Nuts 172
Rotating 172
Mounting 172
FINAL DRIVE TRANSMISSION (CHAINCASE) 173
Checking And Adding Fluid 173
Removing And Replacing Fluid 173
ALTERNATOR BELT 174
Belt Adjustment 174
Belt Replacement 174
AIR CONDITIONING BELT 175
Belt Adjustment 175
Belt Replacement 175
DRIVE BELT 176
Belt Adjustment 176
Stop Adjustment 176
Belt Replacement 177
AUTOMATIC RIDE CONTROL ACCUMULATOR 179
Checking Accumulator Charge 179
LUBRICATING THE LOADER 180
Lubrication Locations 180
PIVOT PINS 183
Inspection And Maintenance 183
BOB-TACH (HAND LEVER) 184
Inspection And Maintenance 184
BOB-TACH (POWER) 185
Inspection And Maintenance 185
LOADER STORAGE AND RETURN TO SERVICE 186
Storage 186
Return To Service 186
SYSTEM SETUP AND ANALYSIS 187
DIAGNOSTIC SERVICE CODES 188
Viewing Service Codes 188
Service Codes List 189
CONTROL PANEL SETUP 203
Right Panel Setup (Deluxe Instrumentation Panel) 203
PASSWORD SETUP (KEYLESS START PANEL) 207
Password Description 207
Changing The Owner Password 207
Password Lockout Feature 207
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 208
Password Description 208
Changing The Owner Password 208
Changing The User Passwords 209
Password Lockout Feature 209
MAINTENANCE CLOCK 210
Description 210
Setup 211
Reset 211
SPECIFICATIONS 212
LOADER SPECIFICATIONS 213
Machine Dimensions 213
Performance 214
Engine 214
Drive System 215
Controls 215
Hydraulic System 216
Electrical System 217
Capacities 217
Tires 218
WARRANTY 219
WARRANTY 220
ALPHABETICAL INDEX 222

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PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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