Bobcat S590 Skid-Steer Loader Operation & Maintenance Manual SN B4TP11001 & Above – PDF DOWNLOAD

Description

Bobcat S590 Skid-Steer Loader Operation & Maintenance Manual SN B4TP11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S590 Skid-Steer Loader Operation & Maintenance Manual SN B4TP11001 & Above – PDF DOWNLOAD

Language : English
Pages : 220
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S590 Skid-Steer Loader Operation & Maintenance Manual SN B4TP11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S590 Skid-Steer Loader Operation & Maintenance Manual SN B4TP11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES, AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Buckets Available 9
Attachments 9
High-Flow Attachments 9
Special Applications Kit 10
Special Applications Kit Inspection And Maintenance 10
Forestry Door And Window Kit 11
Forestry Door And Window Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) 18
Pictorial Only Safety Signs 20
OPERATING INSTRUCTIONS 31
INTENDED USE 35
INSTRUMENT PANEL IDENTIFICATION 36
Overview 36
Left Panel 37
Display Screen 39
Right Panel (Standard Key Panel) 40
Right Panel (Keyless Start Panel) 41
Right Panel (Deluxe Instrumentation Panel) 42
Left Switch Panel 44
Right Switch Panel 44
Left Side Lower Panel 45
Right Side Lower Panel 45
Radio 46
Rear View Camera System 48
CONTROL IDENTIFICATION 50
Description 50
Standard Controls 50
Selectable Joystick Controls (SJC) 51
OPERATOR CAB 52
Description 52
Side Windows 52
Door Operation 52
Front Wiper 53
Cab Light 53
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 54
Description 54
Operation 54
SEAT BAR RESTRAINT SYSTEM 55
Description 55
Operation 55
PARKING BRAKE 56
Operation 56
TRACTION LOCK OVERRIDE 56
Description 56
Operation 56
ENGINE SPEED CONTROL 57
Operation 57
AUTO IDLE 57
Description 57
Operation 57
LIFT ARM BYPASS CONTROL 58
Description 58
Operation 58
EMERGENCY EXIT 59
Rear Window Identification 59
Rear Window Removal (Latches) 59
Rear Window Removal (Rubber Cord) 59
External Access (Rear Window With Latches) 60
External Access (Rear Window With Rubber Cord) 60
Front Door 60
BACK-UP ALARM SYSTEM 62
Description 62
Operation 62
DRIVING AND STEERING THE LOADER 63
Available Control Configurations 63
Operation (Standard) 63
Operation (SJC) In ‘ISO’ Control Pattern 64
Operation (SJC) In ‘H’ Control Pattern 65
STOPPING THE LOADER 66
Using The Control Levers Or Joysticks 66
TWO-SPEED CONTROL 66
Description 66
Operation (Standard) 67
Operation (SJC) 67
SPEED MANAGEMENT 68
Description 68
Operation 68
Changing The Factory Default Setting 69
DRIVE RESPONSE 70
Description 70
Operation 70
STEERING DRIFT COMPENSATION 72
Description 72
Operation 72
LIFT AND TILT COMPENSATION 74
Description 74
Operation 74
HYDRAULIC CONTROLS 76
Description 76
Standard Controls 76
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 77
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 77
Hydraulic Bucket Positioning 78
Automatic Ride Control 79
Reversing Fan 80
FRONT Auxiliary Hydraulics Operation 81
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 82
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 82
REAR Auxiliary Hydraulics Operation 83
High-Flow Auxiliary Hydraulics Operation 84
Quick Couplers 85
Quick Coupler Troubleshooting 85
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 86
ATTACHMENT CONTROL DEVICE (ACD) 87
Description 87
DAILY INSPECTION 88
Daily Inspection And Maintenance 88
PRE-STARTING PROCEDURE 90
Entering The Loader 90
Operation & Maintenance Manual And Operator’s Handbook Locations 90
Seat Adjustment 91
Seat Belt Adjustment 94
Seat Bar 95
Joystick Position Adjustment 95
STARTING THE ENGINE 96
Standard Key Panel 96
Keyless Start Panel 98
Deluxe Instrumentation Panel 100
Warming The Hydraulic / Hydrostatic System 102
Cold Temperature Starting 102
Cold Temperature Engine Speed Control 102
Cold Temperature Drive Control (SJC) 103
MONITORING THE DISPLAY PANELS 104
Left Panel 104
Warning And Shutdown 104
STOPPING THE ENGINE AND LEAVING THE LOADER 105
Procedure 105
COUNTERWEIGHTS 106
Description 106
Effect On The Loader And Loader Operation 106
When To Consider Using Counterweights 106
When To Consider Removing Counterweights 106
Accessories That Affect Machine Weight 106
ATTACHMENTS 107
Choosing The Correct Bucket 107
Pallet Fork 108
Inspecting Pallet Fork 108
Installing And Removing The Attachment (Hand Lever Bob-Tach) 109
Installing And Removing The Attachment (Power Bob-Tach) 112
OPERATING PROCEDURE 115
Inspect The Work Area 115
Basic Operating Instructions 115
Driving On Public Roads 115
Operating With A Full Bucket 116
Operating With An Empty Bucket 116
TOWING THE LOADER 117
Procedure 117
LIFTING THE LOADER 117
Single-Point Lift 117
Four-Point Lift 118
TRANSPORTING THE LOADER ON A TRAILER 119
Loading And Unloading 119
Fastening 119
PREVENTIVE MAINTENANCE 120
MAINTENANCE SAFETY 123
SERVICE SCHEDULE 124
Maintenance Intervals 124
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 126
Inspecting The BICS™ (Engine STOPPED – Key ON) 126
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 126
Inspecting The Seat Bar Sensor (Engine RUNNING) 126
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 126
Inspecting The Lift Arm Bypass Control 126
Inspecting Deactivation Of Lift And Tilt Functions (SJC) 126
SEAT BAR RESTRAINT SYSTEM 127
Description 127
Inspection And Maintenance 128
SEAT BELT 129
Inspection And Maintenance 129
LIFT ARM SUPPORT 130
Description 130
Installing 131
Removing 132
BACK-UP ALARM SYSTEM 133
Description 133
Inspection 133
Adjusting Switch Position 134
OPERATOR CAB 135
Description 135
Cab Door Sensor 135
Raising 136
Lowering 137
REAR DOOR (TAILGATE) 138
Opening And Closing 138
Adjusting Latch 138
REAR GRILLE 139
Removing 139
Installing 139
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 140
Filters 140
Air Conditioning Evaporator / Heater Coil 141
Air Conditioning Condenser 142
Air Conditioning Lubrication 142
Troubleshooting 142
ENGINE AIR CLEANER 143
Replacing Filters 143
FUEL SYSTEM 145
Fuel Specifications 145
Biodiesel Blend Fuel 145
Filling The Fuel Tank 146
Fuel Filter 147
Removing Air From The Fuel System 148
ENGINE LUBRICATION SYSTEM 149
Checking And Adding Engine Oil 149
Engine Oil Chart 149
Removing And Replacing Oil And Filter 150
ENGINE COOLING SYSTEM 152
Maintenance Platform 152
Cleaning 152
Checking And Adding Coolant 155
Removing And Replacing Coolant 156
ELECTRICAL SYSTEM 158
Description 158
Fuse And Relay Location / Identification 158
Battery Maintenance 161
Maintaining Battery Charge Level 161
Battery Service During Machine Storage 161
Battery Testing 162
Battery Charging 162
Using A Booster Battery (Jump Starting) 163
Removing And Installing Battery 164
HYDRAULIC / HYDROSTATIC SYSTEM 165
Checking And Adding Fluid 165
Hydraulic / Hydrostatic Fluid Chart 165
Removing And Replacing Hydraulic Fluid 166
Removing And Replacing Hydraulic / Hydrostatic Filter 168
Removing And Replacing Hydraulic Charge Filter 169
Replacing Reservoir Breather Cap 170
TIRE MAINTENANCE 171
Wheel Nuts 171
Rotating 171
Mounting 171
FINAL DRIVE TRANSMISSION (CHAINCASE) 172
Checking And Adding Fluid 172
Removing And Replacing Fluid 172
ALTERNATOR BELT 173
Belt Adjustment 173
Belt Replacement 173
AIR CONDITIONING BELT 174
Belt Adjustment 174
Belt Replacement 174
DRIVE BELT 175
Belt Adjustment 175
Stop Adjustment 175
Belt Replacement 176
AUTOMATIC RIDE CONTROL ACCUMULATOR 178
Checking Accumulator Charge 178
LUBRICATING THE LOADER 179
Lubrication Locations 179
PIVOT PINS 182
Inspection And Maintenance 182
BOB-TACH (HAND LEVER) 183
Inspection And Maintenance 183
BOB-TACH (POWER) 184
Inspection And Maintenance 184
LOADER STORAGE AND RETURN TO SERVICE 185
Storage 185
Return To Service 185
SYSTEM SETUP AND ANALYSIS 186
DIAGNOSTIC SERVICE CODES 187
Viewing Service Codes 187
Service Codes List 188
CONTROL PANEL SETUP 198
Right Panel Setup (Deluxe Instrumentation Panel) 198
PASSWORD SETUP (KEYLESS START PANEL) 202
Password Description 202
Changing The Owner Password 202
Password Lockout Feature 202
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 203
Password Description 203
Changing The Owner Password 203
Changing The User Passwords 204
Password Lockout Feature 204
MAINTENANCE CLOCK 205
Description 205
Setup 206
Reset 206
SPECIFICATIONS 207
LOADER SPECIFICATIONS 208
Machine Dimensions 208
Performance 209
Engine 209
Drive System 210
Controls 210
Hydraulic System 211
Electrical System 212
Capacities 212
Tires 213
WARRANTY 214
WARRANTY 215
ALPHABETICAL INDEX 217

Contact us: [email protected]

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V