Bobcat S590 Skid-Steer Loader Service Manual SN B4ZE11001 & Above – PDF DOWNLOAD

Description

Bobcat S590 Skid-Steer Loader Service Manual SN B4ZE11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S590 Skid-Steer Loader Service Manual SN B4ZE11001 & Above – PDF DOWNLOAD

Language : English
Pages : 969
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S590 Skid-Steer Loader Service Manual SN B4ZE11001 & Above – PDF DOWNLOAD

FOREWORD:

This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

A general inspection of the following items must be made after the loader has had service or repair:

TABLE OF CONTENTS:

Bobcat S590 Skid-Steer Loader Service Manual SN B4ZE11001 & Above – PDF DOWNLOAD

MAINTENANCE SAFETY 3
CONTENTS 5
FOREWORD 7
FOREWORD 9
SAFETY INSTRUCTIONS 11
FIRE PREVENTION 13
Maintenance 13
Operation 13
Electrical 13
Hydraulic System 13
Fueling 13
Starting 13
Spark Arrester Exhaust System 13
Welding And Grinding 14
Fire Extinguishers 14
SERIAL NUMBER LOCATIONS 15
Loader Serial Number 15
Engine Serial Number 15
DELIVERY REPORT 16
LOADER IDENTIFICATION 17
SAFETY AND MAINTENANCE 19
LIFTING AND BLOCKING THE LOADER 23
Procedure 23
LIFT ARM SUPPORT 25
Description 25
Installing 26
Removing 27
OPERATOR CAB 29
Description 29
Cab Door Sensor 29
Raising 30
Lowering 31
Special Applications Kit 32
Special Applications Kit Inspection And Maintenance 32
Forestry Door And Window Kit 33
Forestry Door And Window Kit Inspection And Maintenance 33
TRANSPORTING THE LOADER ON A TRAILER 35
Loading And Unloading 35
Fastening 35
TOWING THE LOADER 37
Procedure 37
REMOTE START TOOL KIT – MEL1563 39
Remote Start Tool – MEL1563 39
Service Tool Harness Communicator – MEL1566 41
Remote Start Procedure 41
REMOTE START TOOL (SERVICE TOOL) KIT – 7217666 45
Description 45
Remote Start Tool (Service Tool) – 7022042 46
Loader Service Tool Harness – 6689747 47
Computer Service Tool Harness – 6689746 48
Remote Start Procedure 49
SERVICE SCHEDULE 53
Maintenance Intervals 53
ENGINE AIR CLEANER 55
Replacing Filters 55
ENGINE COOLING SYSTEM 57
Maintenance Platform 57
Cleaning 57
Checking And Adding Coolant 60
Removing And Replacing Coolant 61
FUEL SYSTEM 63
Fuel Specifications 63
Biodiesel Blend Fuel 63
Filling The Fuel Tank 64
Fuel Filter 65
Replacing Fuel Pre-Filter 66
Replacing Main Fuel Filter 67
ENGINE LUBRICATION SYSTEM 69
Checking And Adding Engine Oil 69
Engine Oil Chart 69
Removing And Replacing Oil And Filter 70
HYDRAULIC / HYDROSTATIC SYSTEM 73
Checking And Adding Fluid 73
Hydraulic / Hydrostatic Fluid Chart 73
Removing And Replacing Hydraulic Fluid 74
Removing And Replacing Hydraulic / Hydrostatic Filter 76
Removing And Replacing Hydraulic Charge Filter 77
Replacing Reservoir Breather Cap 78
FINAL DRIVE TRANSMISSION (CHAINCASE) 79
Checking And Adding Fluid 79
Removing And Replacing Fluid 79
BOB-TACH (HAND LEVER) 81
Inspection And Maintenance 81
BOB-TACH (POWER) 83
Inspection And Maintenance 83
LUBRICATING THE LOADER 85
Lubrication Locations 85
TIRE MAINTENANCE 89
Wheel Nuts 89
Rotating 89
Mounting 90
PIVOT PINS 91
Inspection And Maintenance 91
LOADER STORAGE AND RETURN TO SERVICE 93
Storage 93
Return To Service 93
STOPPING THE ENGINE AND LEAVING THE LOADER 95
Procedure 95
EMERGENCY EXIT 97
Rear Window Identification 97
Rear Window Removal (Latches) 97
Rear Window Removal (Rubber Cord) 97
External Access (Rear Window With Latches) 98
External Access (Rear Window With Rubber Cord) 98
Front Door 99
SEAT BELT 101
Inspection And Maintenance 101
HYDRAULIC SYSTEM 103
HYDRAULIC / HYDROSTATIC SCHEMATICS 107
HYDRAULIC SYSTEM INFORMATION 115
Glossary Of Hydraulic / Hydrostatic Symbols 115
Troubleshooting 119
CYLINDER (LIFT) 121
Testing 121
Removal And Installation 122
Parts Identification 126
Disassembly 127
Assembly 129
CYLINDER (TILT) 133
Testing 133
Removal And Installation 134
Base End Pivot Pin Removal And Installation 135
Parts Identification 136
Disassembly 137
Assembly 139
CYLINDER (BOB-TACH) 143
Testing 143
Removal And Installation 144
Parts Identification 145
Disassembly 146
Assembly 148
MAIN RELIEF VALVE 151
Description 151
Testing 152
Adjusting 154
Removal And Installation 155
HYDRAULIC CONTROL VALVE (STANDARD) 157
Description 157
Removal And Installation 158
Mount Bracket Removal And Installation 161
Identification Chart 162
Lift Load Check Valve Removal And Installation 163
Load Check Valve Removal And Installation (Tilt And Auxiliary) 164
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 165
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End) 165
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 166
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 166
Port Relief Valve Removal And Installation 167
Plug Removal And Installation 169
Rubber Boot Removal And Installation 170
End Cap Block Removal And Installation 170
Lift Spool And Detent Removal And Installation 171
Tilt Spool Removal And Installation 179
Auxiliary Spool Removal And Installation 181
Auxiliary Solenoid Removal And Installation 182
Solenoid Removal And Installation 183
Lock Valve Removal And Installation 184
Lift Arm Bypass Orifice Removal And Installation 186
Main Relief Valve Removal And Installation 186
Check Valve Removal And Installation 187
HYDRAULIC CONTROL VALVE (SJC) 189
Description 189
Removal And Installation 189
Actuator Removal And Installation (In Loader) 193
Actuator Removal And Installation (Out Of Loader) 195
Identification Chart 198
Mount Bracket Removal And Installation 199
Lift Load Check Valve Removal And Installation 199
Load Check Valve Removal And Installation (Tilt And Auxiliary) 200
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 201
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End) 201
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 202
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 202
Port Relief Valve Removal And Installation 203
Plug Removal And Installation 205
End Cap Block Removal And Installation 206
Lift Spool Removal And Installation 206
Lift Spool Disassembly And Assembly 208
Tilt Spool Removal And Installation 209
Auxiliary Spool Removal And Installation 211
Auxiliary Solenoid Removal And Installation 212
Solenoid Removal And Installation 213
Lock Valve Removal And Installation 214
Lift Arm Bypass Orifice Removal And Installation 216
Main Relief Valve Removal And Installation 216
Check Valve Removal And Installation 217
LIFT ARM BYPASS CONTROL VALVE 219
Description 219
Testing 219
Removal And Installation 220
Bracket Removal And Installation 221
Disassembly And Assembly 221
HYDRAULIC PUMP 223
Description 223
Pump Test At Quick Couplers 224
Direct Pump Test (Standard Section) 226
Direct Pump Test (Charge Section) 228
Removal And Installation 230
Hydraulic Pump Startup 232
Parts Identification 233
Disassembly And Assembly 234
HYDRAULIC PUMP (HIGH FLOW) 235
Description 235
Pump Test At Quick Couplers 236
Direct Pump Test (Standard Section) 238
Direct Pump Test (Charge Section) 239
Direct Pump Test (High Flow Section) 241
High Flow Relief Valve Adjustment 243
High Flow Relief Valve Removal And Installation 245
Solenoid Removal And Installation 246
Removal And Installation 247
Hydraulic Pump Startup 249
Parts Identification 250
Disassembly And Assembly 251
HYDRAULIC / HYDROSTATIC FILTERS 253
Description 253
Housing Removal And Installation 253
HYDRAULIC FLUID RESERVOIR 255
Description 255
Removal And Installation 255
Hydraulic Fluid Screen 256
OIL COOLER 257
Removal And Installation 257
BUCKET POSITION VALVE 259
Description 259
Removal And Installation 259
Solenoid Testing 260
Disassembly And Assembly 261
REAR AUXILIARY DIVERTER VALVE 263
Description 263
Solenoid Testing 263
Removal And Installation 264
Disassembly And Assembly 265
BOB-TACH (POWER) BLOCK 271
Description 271
Testing Relief Valve 272
Removal And Installation 274
Disassembly And Assembly 276
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK 281
Description 281
Removal And Installation 281
Disassembly And Assembly 281
AUTOMATIC RIDE CONTROL 285
Description 285
Removal And Installation 285
Checking The Pressure In The Accumulator 287
Adding Nitrogen To The Accumulator 289
HYDROSTATIC SYSTEM 291
HYDROSTATIC SYSTEM INFORMATION 293
Description 293
Troubleshooting 294
HYDROSTATIC DRIVE MOTOR 295
Description 295
Removal And Installation 295
Parts Identification 298
Disassembly And Assembly 299
HYDROSTATIC DRIVE MOTOR (TWO-SPEED) 305
Description 305
Removal And Installation (Left Side) 306
Removal And Installation (Right Side) 309
Parts Identification 312
Disassembly 313
Assembly 326
HYDROSTATIC MOTOR CARRIER 341
Description 341
Shaft Seal Removal And Installation 342
Removal And Installation 344
Parts Identification 346
Disassembly 347
Assembly 349
HYDROSTATIC MOTOR CARRIER (TWO-SPEED) 353
Description 353
Shaft Seal Removal And Installation 354
Removal And Installation 356
Parts Identification 358
Disassembly 359
Assembly 361
CHARGE PRESSURE 365
Description 365
Testing 366
Adjusting 368
Sender Removal And Installation (Earlier Models) 370
Sender Removal And Installation (Later Models) 370
HYDROSTATIC PUMP 371
Description 371
Removal And Installation 372
Hydrostatic Pump Startup 373
Replenishing / High Pressure Relief Valve Removal And Installation 374
Parts Identification (Left Half) 375
Parts Identification (Right Half) 376
Disassembly 377
Assembly 384
HYDROSTATIC PUMP (SJC) 391
Description 391
Port Locations And Gauge Installation 392
Removal And Installation 393
Hydrostatic Pump Startup 395
Parts Identification 396
High Pressure Relief And Bypass Valve 399
Charge Pressure Relief Valve 400
Disassembly And Assembly 401
Mechanical Neutral Adjustment 413
Hydraulic Controller Neutral Adjustment 415
DRIVE BELT 417
Belt Adjustment 417
Stop Adjustment 417
Belt Replacement 418
Tensioner Pulley Removal And Installation (Earlier Models) 420
Tensioner Pulley Disassembly And Assembly 420
Tensioner Pulley Removal And Installation (Later Models) 421
Tensioner Pulley Disassembly And Assembly 421
TWO-SPEED 423
Valve Block Removal And Installation 423
Valve Block Disassembly And Assembly 424
DRAIN MANIFOLD 425
Description 425
Drain Manifold Removal And Installation 425
DRIVE SYSTEM 427
BRAKE 429
Description 429
Disc Removal And Installation 429
DRIVE COMPONENTS 431
Description 431
Axle Seal Removal And Installation 432
Axle, Sprocket And Bearings Removal And Installation 434
Chain Removal And Installation 439
CHAINCASE 441
Description 441
Front Cover Removal And Installation 441
Center Cover Removal And Installation 442
Rear Cover Removal And Installation 443
MAINFRAME 445
SEAT BAR 449
Description 449
Removal And Installation 449
Disassembly And Assembly 450
Compression Spring Disassembly And Assembly 451
OPERATOR CAB 453
Gas Spring Removal And Installation 453
Gas Spring Bracket Disassembly And Assembly 454
Removal And Installation 454
OPERATOR SEAT 457
Removal And Installation 457
Seat Belt Removal And Installation (Retractable) 457
Seat Belt And Bracket Removal And Installation (Standard) 458
Seat Belt Bracket Removal And Installation 458
OPERATOR SEAT (SUSPENSION) 459
Removal And Installation 459
Slide Rail Removal And Installation 459
Seat Belt Removal And Installation 460
Lower Cushion Removal 460
Lower Cushion Installation 461
Back Cushion Removal And Installation 461
Shock Removal And Installation 462
3-Point Seat Belt Removal And Installation 462
BOB-TACH (HAND LEVER) 465
Description 465
Removal And Installation 465
Lever And Wedge Disassembly And Assembly 468
Pivot Pin Bushing And Seal Removal And Installation 470
BOB-TACH (POWER) 471
Description 471
Removal And Installation 471
Lever And Wedge Disassembly And Assembly 474
Pivot Pin Bushing And Seal Removal And Installation 476
LIFT ARMS 477
Stabilizer Bar Removal And Installation 477
Link Removal And Installation 478
Removal And Installation 479
REAR GRILLE 483
Removing 483
Installing 483
Shield Removal And Installation 484
REAR DOOR (TAILGATE) 485
Removal And Installation 485
Striker Removal And Installation 486
Striker Disassembly And Assembly 486
Striker Adjusting 487
Latch Removal And Installation 488
FUEL TANK 489
Removal And Installation 489
Fuel Level Sender Removal And Installation 491
Fuel Fill Screen Removal And Installation 491
CONTROL PEDALS AND LINKAGES 493
Description 493
Pedal Removal And Installation 493
Linkage Removal And Installation 494
Pedal (Adjusting) 495
Floor Pan Removal And Installation 496
CONTROL PANEL 497
Description 497
Removal And Installation 498
Disassembly And Assembly 499
Linkage Removal And Installation 504
Pintle Arm Disassembly And Assembly 507
Linkage Neutral (Adjusting) 508
Linkage Travel (Adjusting) 512
Shock Removal And Installation 516
CONTROL PANEL (SJC) 517
Description 517
Removal And Installation 517
CONTROL HANDLE / LEVER 519
Description 519
Lever Removal And Installation 519
Boot Removal And Installation 520
CONTROL HANDLE / LEVER (SJC) 521
Description 521
Joystick Testing 521
Joystick Removal And Installation 522
ACCESS PANEL (INSIDE) 523
Removal And Installation (Left) 523
Removal And Installation (Right) 523
ACCESS PANEL (INSIDE) (SJC) 525
Removal And Installation (Left) 525
Removal And Installation (Right) 525
WINDOW (REAR) 527
Rear Window Identification 527
Rear Window Removal (Latches) 527
Rear Window Removal (Rubber Cord) 527
External Access (Rear Window With Latches) 528
External Access (Rear Window With Rubber Cord) 528
Disassembly And Assembly (Latches) 529
WINDOW (TOP) 531
Removal And Installation 531
WINDOW (SIDE) 533
Removal And Installation 533
CAB DOOR 535
Description 535
Removal And Installation 535
Disassembly And Assembly 536
Aligning 537
Adjusting 538
Checking Operation 538
ARMREST 539
Description 539
Removal And Installation 540
Disassembly And Assembly 541
LEFT SIDE LOWER PANEL 543
Removal And Installation 543
Disassembly And Assembly 546
RIGHT SIDE LOWER PANEL 547
Removal And Installation 547
Disassembly And Assembly 549
HEADLINER 551
Removal And Installation 551
FAN DUCT PANELS 553
Removal And Installation 553
ELECTRICAL SYSTEM 555
ELECTRICAL SCHEMATICS 559
ELECTRICAL SYSTEM INFORMATION 592
Glossary Of Electrical Symbols 592
Standard Cab Harness Connectors 595
Deluxe Cab Harness Connectors 596
Mainframe Harness Connectors 597
Description 598
Troubleshooting 599
Fuse And Relay Location / Identification 600
Solenoid Testing 603
BATTERY 604
Removal And Installation 604
Battery Maintenance 605
Maintaining Battery Charge Level 605
Battery Service During Machine Storage 605
Battery Testing 606
Battery Charging 606
Using A Booster Battery (Jump Starting) 607
ALTERNATOR 608
Belt Adjustment 608
Belt Replacement 608
Charging System Inspection 609
Alternator Voltage Testing 610
Low Voltage Testing 610
High Voltage Testing 611
Removal And Installation 612
Parts Identification 614
STARTER 616
Testing 616
Removal And Installation 616
Parts Identification 617
INSTRUMENT PANEL IDENTIFICATION 618
Overview 618
Left Panel 619
Display Screen 621
Right Panel 622
Left Switch Panel 624
Right Switch Panel 624
Left Side Lower Panel 625
Right Side Lower Panel 625
Left Panel Removal And Installation 626
Right Panel Removal And Installation 626
Key Switch Disassembly And Assembly 627
Alarm Disassembly And Assembly 627
Left Switch Panel Removal And Installation 628
Right Switch Panel Removal And Installation 628
LIGHTS 630
Front Removal And Installation 630
Rear Removal And Installation 631
Cab Light Removal And Installation 631
BOBCAT CONTROLLERS (GATEWAY AND AUXILIARY) 632
Description 632
Connector Identification 633
Removal And Installation 639
BOBCAT CONTROLLER (SJC) (DRIVE) 640
Description 640
Connector Identification 641
Removal And Installation 643
ENGINE CONTROL UNIT (ECU) 644
Description 644
Cleaning 645
Removal And Installation 646
DIAGNOSTIC SERVICE CODES 648
Viewing Service Codes 648
Service Codes List 649
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 664
Description 664
Inspecting The BICS™ (Engine STOPPED – Key ON) 665
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 665
Inspecting The Seat Bar Sensor (Engine RUNNING) 665
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 665
Inspecting The Lift Arm Bypass Control 665
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 665
Troubleshooting 666
SEAT BAR SENSOR 668
Description 668
Troubleshooting 668
Testing 669
Removal 670
Installation 672
Bobcat Interlock Control System (BICS™) Circuit Test 673
TRACTION LOCK 676
Description 676
Troubleshooting 677
Inspecting 678
ELECTRICAL / HYDRAULIC CONTROLS (MANUAL) 680
Identification Chart 680
Description 681
Identification Chart ACD Group 0 682
Identification Chart ACD Group 1 683
Identification Chart ACD Group 2 684
Identification Chart ACD Group 3 685
ELECTRICAL / HYDRAULIC CONTROLS (SJC) 686
Identification Chart 686
Description 687
Identification Chart ACD Group 0 688
Identification Chart ACD Group 1 689
Identification Chart ACD Group 2 690
Identification Chart ACD Group 3 691
SERVICE PC (LAPTOP COMPUTER) 692
Connecting Remote Start Tool (Service Tool) 692
CALIBRATION 694
Description 694
Actuator Testing 694
Lift And Tilt Calibration (SJC) 697
Hydrostatic Pump Calibration (SJC) 699
STEERING DRIFT COMPENSATION (OPERATOR MODE) 704
Description 704
Operation 704
STEERING DRIFT COMPENSATION (SERVICE MODE) 706
Description 706
Operation 706
CONTROL PANEL SETUP 708
Right Panel Setup (Deluxe Instrumentation Panel) 708
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 712
Password Description 712
Changing The Owner Password 712
Changing The User Passwords 713
Password Lockout Feature 713
MAINTENANCE CLOCK 714
Description 714
Setup 715
Reset 715
BACK-UP ALARM SYSTEM 716
Description 716
Inspecting 716
Adjusting Switch Position 717
Troubleshooting (Standard) 718
Troubleshooting (Joystick) 719
Alarm Removal And Installation 720
Switch Removal And Installation 720
FRONT HORN 722
Removal And Installation 722
Troubleshooting 723
Troubleshooting (Joystick) 724
ENGINE SPEED CONTROL (HAND) 726
Removal And Installation 726
ENGINE SPEED CONTROL (FOOT) 728
Removal And Installation 728
Disassembly And Assembly 729
Foot Throttle Calibration 731
CAMSHAFT AND CRANKSHAFT POSITION SENSOR 734
Removal And Installation 734
MACHINE IQ 736
Description 736
Removal And Installation 736
Procedure 737
ENGINE SERVICE 738
ENGINE INFORMATION 742
Description 742
Specifications 743
Sensor Location 745
Torque Values 750
Troubleshooting 752
Engine Removal And Installation 754
Engine Mount Replacement 762
Compression – Testing 764
Injector Signal – Testing 766
Injector Signal – Testing (In-Line) 768
DIESEL PARTICULATE FILTER (DPF) SYSTEM 770
Description 770
Removal And Installation 770
DPF Icons 771
DPF Regeneration Tables 772
Automatic Regeneration Operation 773
Forced Regeneration Operation 774
Forced Parked Regeneration Operation 775
Inhibit Mode Operation 776
AIR CLEANER 778
Housing Removal And Installation 778
ENGINE COOLING SYSTEM 780
Radiator / Oil Cooler Removal And Installation 780
Hydraulic Fan Description 782
Reversible Hydraulic Fan Description 783
Fan Duct Removal And Installation 783
Hydraulic Fan Motor Assembly Removal And Installation 784
Hydraulic Fan Motor Removal And Installation 785
Hydraulic Fan Motor Disassembly And Assembly 787
Blower Housing Removal And Installation 795
Water Pump Removal And Installation 796
Thermostat Housing Removal And Installation 797
Testing The Thermostat 798
LUBRICATION SYSTEM 800
Description 800
Oil Pan Removal And Installation 801
Oil Pump Removal And Installation 802
Oil Pump Relief Valve Description 803
Oil Pump Relief Valve Removal And Installation 803
Oil Cooler Removal And Installation 804
Oil Filter Head Removal And Installation 805
Oil Cooler Bypass Description 806
Oil Cooler Bypass Removal And Installation 806
FUEL SYSTEM 808
Description 808
Fuel Filter Housing Removal And Installation 809
Fuel Lift Pump Removal And Installation 811
Transfer Pump / High Pressure Pump Removal And Installation 811
Fuel Temperature Sensor Removal And Installation 813
Fuel Cooler Removal And Installation 814
Fuel Recirculation Valve (FRV) Removal And Installation 814
Fuel Injector Removal And Installation 815
Injector Coding 817
CYLINDER HEAD 818
Glow Plugs Testing 818
Glow Plug Removal And Installation 819
Cylinder Head Removal And Installation 820
Cylinder Head Disassembly And Assembly 825
Cylinder Head Inspection 826
Cylinder Head Top Clearance 827
Valve Step Height 828
Valve Stem Height 828
Valve Guide 829
Valve 829
Valve Spring 830
Rocker Arm Shaft Disassembly And Assembly 831
Rocker Arm Shaft Inspection 832
Push Rod Inspection 832
CRANKSHAFT AND PISTONS 834
Piston And Connecting Rod Removal And Installation 834
Piston And Connecting Rod Inspection 835
Crankshaft Removal And Installation 837
Cylinder Block Inspection 840
Crankshaft Inspection 842
Connecting Rod Inspection 842
Engine Component Class 843
CAMSHAFT 846
Removal And Installation 846
Inspecting 847
GEARCASE 850
Gearcase Cover Removal And Installation 850
Gear Backlash 851
Gear Timing 852
Idle Gear Removal And Installation 853
Idle Gear Inspection 853
TURBOCHARGER 854
Description 854
Removal And Installation 854
Inspection 857
FLYWHEEL AND HOUSING 858
Flywheel Removal And Installation 858
Ring Gear Removal And Installation 859
Housing Removal And Installation 859
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 860
Description 860
Removal And Installation 861
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 864
AIR CONDITIONING SYSTEM FLOW 866
Description 866
Chart 867
Components 868
Safety Equipment 871
REGULAR MAINTENANCE 872
Filters 872
Belt Adjustment 873
Belt Replacement 873
Air Conditioning Condenser 873
Air Conditioning Lubrication 873
Air Conditioning Service Chart 874
Evaporator / Heater Coil 875
TROUBLESHOOTING 878
Blower Motor Does Not Operate 878
Blower Motor Operates Normally, But Air Flow Is Insufficient 878
Insufficient Cooling Although Air Flow And Compressor Operation Are Normal 878
The Compressor Does Not Operate At All, Or Operates Improperly 878
Gauge Pressure Related Troubleshooting 879
Troubleshooting Tree 881
Temperature / Pressure Chart 885
Poor A/C Performance 887
HVAC Repair And Leaks 888
Electrical System 889
Engine Coolant Bypassing The Heater Valve 895
Heater Valve Not Opening Or Closing 896
SYSTEM CHARGING AND RECLAMATION 898
Refrigerant Identification 898
Reclamation And Charging With Recovery / Charging Unit 899
COMPRESSOR 902
Removal And Installation 902
Oil 904
Oil Check 905
CONDENSER 908
Removal And Installation 908
RECEIVER / DRIER 910
Receiver / Drier Removal And Installation 910
Pressure Switch Removal And Installation 912
Schrader® Valve Removal And Installation 913
EVAPORATOR / HEATER UNIT 914
Removal And Installation 914
THERMOSTAT 916
Description 916
Removal And Installation 917
EXPANSION VALVE 918
Removal And Installation 918
EVAPORATOR COIL 920
Removal And Installation 920
HEATER COIL 922
Removal And Installation 922
BLOWER FAN 924
Removal And Installation 924
Disassembly And Assembly 924
HEATER VALVE 928
Removal And Installation 928
EVAPORATOR / HEATER COVER 930
Removing 930
Installing 930
SPECIFICATIONS 932
(S590) LOADER SPECIFICATIONS 934
Machine Dimensions 934
Performance 935
Engine 935
Drive System 936
Controls 936
Hydraulic System 937
Electrical System 938
Capacities 938
Tires 939
Environmental 939
Temperature Range 939
TECHINCAL SERVICE GUIDE SPECIFICATIONS 940
Engine 940
Engine Torques 940
Cooling System 940
Loader Torques 941
Hydraulic / Hydrostatic System 941
Fuel Consumption 941
TORQUE SPECIFICATIONS FOR BOLTS 942
Torque For General SAE Bolts 942
Torque For General Metric Bolts 943
HYDRAULIC CONNECTION SPECIFICATIONS 944
Straight Thread O-ring Fitting 944
Flare Fitting 945
Tubelines And Hoses 945
HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS 946
Specifications 946
CONVERSIONS 948
Decimal And Millimeter Equivalent Chart 948
U S To Metric Conversion Chart 948
SERVICE TOOLS REQUIRED 950
Remote Start Tools 950
Hydraulic Tools 951
Mainframe And Drive Tools 954
Electrical Tools 957
Engine Tools 958
HVAC Tools 963
ALPHABETICAL INDEX 964

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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