Bobcat S595 Skid-Steer Loader Operation & Maintenance Manual SN B3NL11001 & Above – PDF DOWNLOAD

Description

Bobcat S595 Skid-Steer Loader Operation & Maintenance Manual SN B3NL11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S595 Skid-Steer Loader Operation & Maintenance Manual SN B3NL11001 & Above – PDF DOWNLOAD

Language : English
Pages : 232
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S595 Skid-Steer Loader Operation & Maintenance Manual SN B3NL11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S595 Skid-Steer Loader Operation & Maintenance Manual SN B3NL11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES, AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Buckets Available 9
Attachments 9
High-Flow Attachments 9
Special Applications Kit 10
Special Applications Kit Inspection And Maintenance 10
Forestry Door And Window Kit 11
Forestry Door And Window Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) 18
Pictorial Only Safety Signs 20
OPERATING INSTRUCTIONS 23
INTENDED USE 27
INSTRUMENT PANEL IDENTIFICATION 28
Overview 28
Left Panel 29
Display Screen 31
Right Panel (Standard Key Panel) 32
Right Panel (Keyless Start Panel) 33
Right Panel (Deluxe Instrumentation Panel) 34
Left Switch Panel 36
Right Switch Panel 36
Left Side Lower Panel 37
Right Side Lower Panel 37
Radio 38
Rear View Camera System 40
CONTROL IDENTIFICATION 42
Description 42
Standard Controls 42
Advanced Control System (ACS) 43
Selectable Joystick Controls (SJC) 44
OPERATOR CAB 45
Description 45
Side Windows 45
Door Operation 45
Front Wiper 46
Cab Light 46
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 47
Description 47
Operation 47
SEAT BAR RESTRAINT SYSTEM 48
Description 48
Operation 48
PARKING BRAKE 49
Operation 49
TRACTION LOCK OVERRIDE 49
Description 49
Operation 49
ENGINE SPEED CONTROL 50
Operation 50
AUTO IDLE 50
Description 50
Operation 50
LIFT ARM BYPASS CONTROL 51
Description 51
Operation 51
EMERGENCY EXIT 52
Rear Window Identification 52
Rear Window Removal (Latches) 52
Rear Window Removal (Rubber Cord) 52
External Access (Rear Window With Latches) 53
External Access (Rear Window With Rubber Cord) 53
Front Door 53
BACK-UP ALARM SYSTEM 55
Description 55
Operation 55
DRIVING AND STEERING THE LOADER 56
Available Control Configurations 56
Operation (Standard And ACS) 56
Operation (SJC) In ‘ISO’ Control Pattern 57
Operation (SJC) In ‘H’ Control Pattern 58
STOPPING THE LOADER 59
Using The Control Levers Or Joysticks 59
TWO-SPEED CONTROL 59
Description 59
Operation (Standard And ACS) 60
Operation (SJC) 60
SPEED MANAGEMENT 61
Description 61
Operation 61
Changing The Factory Default Setting 62
DRIVE RESPONSE 63
Description 63
Operation 63
STEERING DRIFT COMPENSATION 65
Description 65
Operation 65
LIFT AND TILT COMPENSATION 67
Description 67
Operation 67
Operation (ACS) 68
Operation (SJC) 69
HYDRAULIC CONTROLS 70
Description 70
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 70
Advanced Control System (ACS) In HAND Control Mode 71
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 71
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 72
Hydraulic Bucket Positioning 72
Automatic Ride Control 73
Reversing Fan 74
FRONT Auxiliary Hydraulics Operation 75
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 76
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 76
REAR Auxiliary Hydraulics Operation 77
High-Flow Auxiliary Hydraulics Operation 78
Quick Couplers 79
Quick Coupler Troubleshooting 79
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 80
ATTACHMENT CONTROL DEVICE (ACD) 81
Description 81
DAILY INSPECTION 82
Daily Inspection And Maintenance 82
PRE-STARTING PROCEDURE 84
Entering The Loader 84
Operation & Maintenance Manual And Operator’s Handbook Locations 84
Seat Adjustment 85
Seat Belt Adjustment 87
Seat Bar 88
Joystick Position Adjustment 88
STARTING THE ENGINE 89
Standard Key Panel 89
Keyless Start Panel 91
Deluxe Instrumentation Panel 93
Warming The Hydraulic / Hydrostatic System 95
Cold Temperature Starting 95
Cold Temperature Engine Speed Control 95
Cold Temperature Drive Control (SJC) 96
MONITORING THE DISPLAY PANELS 97
Left Panel 97
Warning And Shutdown 97
STOPPING THE ENGINE AND LEAVING THE LOADER 98
Procedure 98
COUNTERWEIGHTS 99
Description 99
Effect On The Loader And Loader Operation 99
When To Consider Using Frame Mounted Counterweights 99
When To Consider Using Front Axle Counterweights 99
Accessories That Affect Machine Weight 99
ATTACHMENTS 100
Choosing The Correct Bucket 100
Pallet Fork 100
Installing And Removing The Attachment (Hand Lever Bob-Tach) 101
Installing And Removing The Attachment (Power Bob-Tach) 104
OPERATING PROCEDURE 107
Inspect The Work Area 107
Basic Operating Instructions 107
Driving On Public Roads 107
Operating With A Full Bucket 108
Operating With An Empty Bucket 108
TOWING THE LOADER 109
Procedure 109
LIFTING THE LOADER 109
Single-Point Lift 109
Four-Point Lift 110
TRANSPORTING THE LOADER ON A TRAILER 111
Loading And Unloading 111
Fastening 111
PREVENTIVE MAINTENANCE 112
MAINTENANCE SAFETY 115
SERVICE SCHEDULE 116
Maintenance Intervals 116
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 118
Inspecting The BICS™ (Engine STOPPED – Key ON) 118
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 118
Inspecting The Seat Bar Sensor (Engine RUNNING) 118
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 118
Inspecting The Lift Arm Bypass Control 118
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 118
SEAT BAR RESTRAINT SYSTEM 119
Description 119
Inspection And Maintenance 120
SEAT BELT 121
Inspection And Maintenance 121
LIFT ARM SUPPORT DEVICE 122
Description 122
Installing 123
Removing 124
BACK-UP ALARM SYSTEM 125
Description 125
Inspection 125
Adjusting Switch Position 126
OPERATOR CAB 127
Description 127
Cab Door Sensor 127
Raising 128
Lowering 129
REAR DOOR (TAILGATE) 130
Opening And Closing 130
Adjusting Latch 130
REAR GRILLE 131
Removing 131
Installing 131
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 132
Filters 132
Air Conditioning Evaporator / Heater Coil 133
Air Conditioning Condenser 134
Air Conditioning Lubrication 134
Troubleshooting 134
ENGINE AIR CLEANER 135
Replacing Filters 135
FUEL SYSTEM 137
Fuel Specifications 137
Biodiesel Blend Fuel 137
Filling The Fuel Tank 138
Fuel Filter 139
Removing Air From The Fuel System 140
ENGINE LUBRICATION SYSTEM 141
Checking And Adding Engine Oil 141
Engine Oil Chart 141
Removing And Replacing Oil And Filter 142
ENGINE COOLING SYSTEM 144
Maintenance Platform 144
Cleaning 144
Checking And Adding Coolant 147
Removing And Replacing Coolant 148
ELECTRICAL SYSTEM 150
Description 150
Fuse And Relay Location / Identification 150
Battery Maintenance 157
Maintaining Battery Charge Level 157
Battery Service During Machine Storage 157
Battery Testing 158
Battery Charging 158
Using A Booster Battery (Jump Starting) 159
Removing And Installing Battery 160
HYDRAULIC / HYDROSTATIC SYSTEM 161
Checking And Adding Fluid 161
Hydraulic / Hydrostatic Fluid Chart 161
Removing And Replacing Hydraulic Fluid 162
Removing And Replacing Hydraulic / Hydrostatic Filter 164
Removing And Replacing Hydraulic Charge Filter 165
Replacing Reservoir Breather Cap 166
TIRE MAINTENANCE 167
Wheel Nuts 167
Rotating 167
Mounting 167
FINAL DRIVE TRANSMISSION (CHAINCASE) 168
Checking And Adding Fluid 168
Removing And Replacing Fluid 168
ALTERNATOR BELT 169
Belt Adjustment 169
Belt Replacement 169
AIR CONDITIONING BELT 170
Belt Adjustment 170
Belt Replacement 170
DRIVE BELT 171
Belt Adjustment 171
Stop Adjustment 171
Belt Replacement 172
AUTOMATIC RIDE CONTROL ACCUMULATOR 174
Checking Accumulator Charge 174
LUBRICATING THE LOADER 175
Lubrication Locations 175
PIVOT PINS 178
Inspection And Maintenance 178
BOB-TACH (HAND LEVER) 179
Inspection And Maintenance 179
BOB-TACH (POWER) 180
Inspection And Maintenance 180
LOADER STORAGE AND RETURN TO SERVICE 181
Storage 181
Return To Service 181
SYSTEM SETUP AND ANALYSIS 182
DIAGNOSTIC SERVICE CODES 183
Viewing Service Codes 183
Service Codes List 184
CONTROL PANEL SETUP 194
Right Panel Setup (Deluxe Instrumentation Panel) 194
PASSWORD SETUP (KEYLESS START PANEL) 198
Password Description 198
Changing The Owner Password 198
Password Lockout Feature 198
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 199
Password Description 199
Changing The Owner Password 199
Changing The User Passwords 200
Password Lockout Feature 200
MAINTENANCE CLOCK 201
Description 201
Setup 202
Reset 202
MACHINE SIGN TRANSLATIONS 203
MACHINE SIGN TRANSLATIONS 204
Service Schedule (7242070) 204
Warning (7167993) 207
Warning (7169291) 207
Danger (7167989) 207
Danger (7167990) 207
Danger (7167988) 208
Warning (7168114) 208
Warning (7167994) 209
Warning (7168140) 210
Warning (7168142) 210
Warning (7168138) 211
Warning (7167996) 212
Warning (6737189) 212
Warning (7184346) 213
Danger (7170355) 213
Lift Arm Support Device (7197993) 214
Warning (7168024) 215
Warning (7142141) 216
Warning (7168019) 217
SPECIFICATIONS 218
LOADER SPECIFICATIONS 219
Machine Dimensions 219
Performance 220
Engine 220
Drive System 221
Controls 221
Hydraulic System 222
Electrical System 223
Capacities 223
Tires 224
WARRANTY 225
WARRANTY 226
ALPHABETICAL INDEX 228

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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