Bobcat S630 Skid-Steer Loader Operating Manual SN A3NT11001 & Above PDF

Description

Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN A3NT11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN A3NT11001 & Above – PDF DOWNLOAD

Language : English
Pages : 216
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN A3NT11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN A3NT11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
Fluids, Lubricants And Fuel 6
SERIAL NUMBER LOCATIONS 7
Loader Serial Number 7
Engine Serial Number 7
DELIVERY REPORT 7
LOADER IDENTIFICATION 8
FEATURES, ACCESSORIES AND ATTACHMENTS 9
Standard Items 9
Options And Accessories 9
Buckets Available 10
Attachments 10
High-Flow Attachments 10
Special Applications Kit 11
Special Applications Kit Inspection And Maintenance 11
Forestry Door And Window Kit 12
Forestry Door And Window Kit Inspection And Maintenance 12
SAFETY AND TRAINING RESOURCES 13
SAFETY INSTRUCTIONS 14
Before Operation 14
Safe Operation Is The Operator’s Responsibility 15
Safe Operation Needs A Qualified Operator 15
Avoid Silica Dust 16
FIRE PREVENTION 16
Maintenance 16
Operation 16
Electrical 16
Hydraulic System 17
Fuelling 17
Starting 17
Spark Arrester Exhaust System 17
Welding And Grinding 17
Fire Extinguishers 17
PUBLICATIONS AND TRAINING RESOURCES 18
MACHINE SIGNS (DECALS) 19
Pictorial Only Safety Signs 21
OPERATING INSTRUCTIONS 23
INTENDED USE 27
INSTRUMENT PANEL IDENTIFICATION 28
Overview 28
Left Panel (Earlier Models) 29
Left Panel (Later Models) 31
Display Screen 33
Right Panel (Standard Key Panel) 34
Right Panel (Keyless Start Panel) 35
Right Panel (Deluxe Instrumentation Panel) 36
Left Switch Panel 38
Right Switch Panel 38
Left Side Lower Panel 39
Right Side Lower Panel 39
Radio 40
Rear View Camera System 42
CONTROL IDENTIFICATION 44
Standard Controls 44
Advanced Control System (ACS) 45
Advanced Hand Controls (AHC) 46
Selectable Joystick Controls (SJC) 47
OPERATOR CAB 48
Description 48
Side Windows 48
Door Operation 48
Front Wiper 49
Cab Light 49
SEAT BAR RESTRAINT SYSTEM 50
Operation 50
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 51
Operation 51
LIFT ARM BYPASS CONTROL 52
Operation 52
PARKING BRAKE 52
Operation 52
TRACTION LOCK OVERRIDE 53
Operation 53
ENGINE SPEED CONTROL 53
Operation 53
EMERGENCY EXIT 54
Rear Window Identification 54
Rear Window Removal (Latches) 54
Rear Window Removal (Rubber Cord) 54
External Access (Rear Window With Latches) 55
External Access (Rear Window With Rubber Cord) 55
Front Door 55
BACK-UP ALARM SYSTEM 57
Description 57
Operation 57
DRIVING AND STEERING THE LOADER 58
Available Control Configurations 58
Operation (Standard, ACS And AHC) 58
Operation (SJC) In ‘ISO’ Control Pattern 59
Operation (SJC) In ‘H’ Control Pattern 60
STOPPING THE LOADER 60
Using The Control Levers Or Joysticks 60
TWO-SPEED CONTROL 61
Description 61
Operation (Standard, ACS And AHC) (If Equipped) 61
Operation (SJC) (If Equipped) 61
SPEED MANAGEMENT 62
Operation 62
Changing The Factory Default Setting 63
DRIVE RESPONSE 64
Description 64
Operation 64
STEERING DRIFT COMPENSATION 66
Description 66
Operation 66
LIFT AND TILT COMPENSATION 68
Description 68
Operation 68
Operation (ACS And AHC) 69
Operation (SJC) 70
HYDRAULIC CONTROLS 71
Description 71
Standard Controls (Also ACS In FOOT Pedal Mode) 71
Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC) 72
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 72
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 73
Hydraulic Bucket Positioning 73
Automatic Ride Control 74
Reversing Fan 75
FRONT Auxiliary Hydraulics Operation 76
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 77
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 77
REAR Auxiliary Hydraulics Operation 78
High-Flow Hydraulics Operation 79
Quick Couplers 80
Quick Coupler Troubleshooting 80
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 81
ATTACHMENT CONTROL DEVICE (ACD) 82
Description 82
DAILY INSPECTION 83
Daily Inspection And Maintenance 83
PRE-STARTING PROCEDURE 85
Entering The Loader 85
Operation & Maintenance Manual And Operator’s Handbook Locations 85
Seat Adjustment 86
Joystick Position Adjustment 89
Seat Belt Adjustment 90
Seat Bar 90
STARTING THE ENGINE 91
Standard Key Panel 91
Keyless Start Panel 93
Deluxe Instrumentation Panel 95
Cold Temperature Starting 97
Warming The Hydraulic / Hydrostatic System 97
MONITORING THE DISPLAY PANELS 98
Left Panel 98
Warning And Shutdown 98
STOPPING THE ENGINE AND LEAVING THE LOADER 99
Procedure 99
COUNTERWEIGHTS 100
Description 100
Effect On The Loader And Loader Operation 100
When To Consider Using Counterweights 100
When To Consider Removing Counterweights 100
Accessories That Affect Machine Weight 100
ATTACHMENTS 101
Choosing The Correct Bucket 101
Pallet Fork 101
Installing And Removing The Attachment (Hand Lever Bob-Tach) 102
Installing And Removing The Attachment (Power Bob-Tach) 104
OPERATING PROCEDURE 109
Inspect The Work Area 109
Basic Operating Instructions 109
Driving On Public Roads 109
Operating With A Full Bucket 110
Operating With An Empty Bucket 110
TOWING THE LOADER 111
Procedure 111
LIFTING THE LOADER 111
Single-Point Lift 111
Four-Point Lift 112
TRANSPORTING THE LOADER ON A TRAILER 113
Loading And Unloading 113
Fastening 113
PREVENTIVE MAINTENANCE 114
SERVICE SCHEDULE 118
Chart 118
Inspection Checkbook 119
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 119
Inspecting The BICS™ (Engine STOPPED – Key ON) 119
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 119
Inspecting The Seat Bar Sensor (Engine RUNNING) 120
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 120
Inspecting The Lift Arm Bypass Control 120
Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC And SJC) 120
SEAT BAR RESTRAINT SYSTEM 121
Description 121
Inspecting 121
Maintaining 122
SEAT BELT 123
Inspection And Maintenance 123
LIFT ARM SUPPORT DEVICE 124
Installing 124
Removing 125
BACK-UP ALARM SYSTEM 126
Description 126
Inspecting 126
Adjusting Switch Position 127
OPERATOR CAB 128
Description 128
Raising 128
Lowering 129
Cab Door Sensor 130
REAR DOOR (TAILGATE) 131
Opening And Closing 131
Adjusting 131
REAR GRILLE 132
Identification 132
Lockable Handle Rear Grille 133
Clamping Knob Rear Grille 134
Slide In Rear Grille 135
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 137
Cleaning And Maintenance 137
Filters 137
Evaporator / Heater Coil 138
Condenser 140
Air Conditioning Lubrication 140
Troubleshooting 140
AIR CLEANER SERVICE 140
Replacing Filter Elements 140
FUEL SYSTEM 142
Fuel Specifications 142
Biodiesel Blend Fuel 142
Filling The Fuel Tank 143
Fuel Filter 144
Removing Air From The Fuel System 144
ENGINE LUBRICATION SYSTEM 145
Checking And Adding Engine Oil 145
Engine Oil Chart 145
Removing And Replacing Oil And Filter 146
ENGINE COOLING SYSTEM 148
Maintenance Platform 148
Cooling System Identification 148
Cleaning (Earlier Models) 149
Cleaning (Later Models) 151
Checking Level 153
Removing And Replacing Coolant 153
ELECTRICAL SYSTEM 154
Description 154
Fuse And Relay Location / Identification 154
Battery Maintenance 159
Maintaining Battery Charge Level 159
Battery Service During Machine Storage 159
Battery Testing 160
Battery Charging 160
Using A Booster Battery (Jump Starting) 161
Removing And Installing Battery 162
HYDRAULIC / HYDROSTATIC SYSTEM 163
Checking And Adding Fluid 163
Hydraulic / Hydrostatic Fluid Chart 163
Removing And Replacing Hydraulic Fluid 164
Hydraulic / Hydrostatic Filter Identification 166
Removing And Replacing Hydraulic / Hydrostatic Filter (Hex Head Filter Cap) 167
Removing And Replacing Hydraulic / Hydrostatic Filter (Square Head Filter Cap) 168
Removing And Replacing Hydraulic / Hydrostatic Filter (Bolt-on Filter Cap) 169
Removing And Replacing Hydraulic Charge Filter 170
Breather Cap 172
SPARK ARRESTER MUFFLER 173
Cleaning Procedure 173
TYRE MAINTENANCE 174
Wheel Nuts 174
Rotating 174
Mounting 174
FINAL DRIVE TRANSMISSION (CHAINCASE) 175
Checking And Adding Oil 175
Removing And Replacing Oil 175
ALTERNATOR BELT 176
Belt Adjustment 176
Belt Replacement 176
AIR CONDITIONING BELT 178
Belt Adjustment 178
Belt Replacement 178
DRIVE BELT 179
Belt Adjustment 179
Stop Adjustment 179
Belt Replacement 180
AUTOMATIC RIDE CONTROL ACCUMULATOR 182
Checking Accumulator Charge 182
LUBRICATING THE LOADER 183
Lubrication Locations 183
PIVOT PINS 185
Inspection And Maintenance 185
BOB-TACH (HAND LEVER) 186
Inspection And Maintenance 186
BOB-TACH (POWER) 187
Inspection And Maintenance 187
LOADER STORAGE AND RETURN TO SERVICE 188
Storage 188
Return To Service 188
SYSTEM SETUP AND ANALYSIS 189
DIAGNOSTIC SERVICE CODES 190
Viewing Service Codes 190
Service Codes List 191
CONTROL PANEL SETUP 197
Right Panel Setup (Deluxe Instrumentation Panel) 197
PASSWORD SETUP (KEYLESS START PANEL) 201
Password Description 201
Changing The Owner Password 201
Password Lockout Feature 201
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 202
Password Description 202
Changing The Owner Password 202
Changing The User Passwords 203
Password Lockout Feature 203
MAINTENANCE CLOCK 204
Description 204
Setup 204
Reset 204
SPECIFICATIONS 205
(S630) LOADER SPECIFICATIONS 206
Machine Dimensions 206
Performance 207
Engine 207
Drive System 208
Controls 208
Hydraulic System 209
Electrical System 210
Capacities 210
Tyres 211
WARRANTY 212
WARRANTY 213
ALPHABETICAL INDEX 214

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V