Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN A3NT11001 & Above – PDF DOWNLOAD

Description

Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN A3NT11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN A3NT11001 & Above – PDF DOWNLOAD

Language : English
Pages : 234
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN A3NT11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN A3NT11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Buckets Available 9
Attachments 9
High-Flow Attachments 9
Special Applications Kit 10
Special Applications Kit Inspection And Maintenance 10
Forestry Door And Window Kit 11
Forestry Door And Window Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) 18
Pictorial Only Safety Signs 20
OPERATING INSTRUCTIONS 22
INTENDED USE 26
INSTRUMENT PANEL IDENTIFICATION 27
Overview 27
Left Panel (Earlier Models) 28
Left Panel (Later Models) 30
Display Screen 32
Right Panel (Standard Key Panel) 33
Right Panel (Keyless Start Panel) 34
Right Panel (Deluxe Instrumentation Panel) 35
Left Switch Panel 37
Right Switch Panel 37
Left Side Lower Panel 38
Right Side Lower Panel 38
Radio 39
Rear View Camera System 41
CONTROL IDENTIFICATION 43
Standard Controls 43
Advanced Control System (ACS) 44
Selectable Joystick Controls (SJC) 45
OPERATOR CAB 46
Description 46
Side Windows 46
Door Operation 46
Front Wiper 47
Cab Light 47
SEAT BAR RESTRAINT SYSTEM 48
Operation 48
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 49
Operation 49
LIFT ARM BYPASS CONTROL 50
Operation 50
PARKING BRAKE 50
Operation 50
TRACTION LOCK OVERRIDE 51
Operation 51
ENGINE SPEED CONTROL 51
Operation 51
EMERGENCY EXIT 52
Rear Window Identification 52
Rear Window Removal (Latches) 52
Rear Window Removal (Rubber Cord) 52
External Access (Rear Window With Latches) 53
External Access (Rear Window With Rubber Cord) 53
Front Door 53
BACK-UP ALARM SYSTEM 55
Description 55
Operation 55
DRIVING AND STEERING THE LOADER 56
Available Control Configurations 56
Operation (Standard And ACS) 56
Operation (SJC) In ‘ISO’ Control Pattern 57
Operation (SJC) In ‘H’ Control Pattern 58
STOPPING THE LOADER 58
Using The Control Levers Or Joysticks 58
TWO-SPEED CONTROL 59
Description 59
Operation (Standard And ACS) (If Equipped) 59
Operation (SJC) (If Equipped) 59
SPEED MANAGEMENT 60
Operation 60
Changing The Factory Default Setting 61
DRIVE RESPONSE 62
Description 62
Operation 62
STEERING DRIFT COMPENSATION 64
Description 64
Operation 64
LIFT AND TILT COMPENSATION 66
Description 66
Operation 66
Operation (ACS) 67
Operation (SJC) 68
HYDRAULIC CONTROLS 69
Description 69
Standard Controls (Also ACS In FOOT Pedal Mode) 69
Advanced Control System (ACS) In HAND Control Mode 70
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 70
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 71
Hydraulic Bucket Positioning 71
Automatic Ride Control 72
Reversing Fan 73
FRONT Auxiliary Hydraulics Operation 74
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 75
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 75
REAR Auxiliary Hydraulics Operation 76
High-Flow Hydraulics Operation 77
Quick Couplers 78
Quick Coupler Troubleshooting 78
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 79
ATTACHMENT CONTROL DEVICE (ACD) 80
Description 80
DAILY INSPECTION 81
Daily Inspection And Maintenance 81
PRE-STARTING PROCEDURE 83
Entering The Loader 83
Operation & Maintenance Manual And Operator’s Handbook Locations 83
Seat Adjustment 84
Joystick Position Adjustment 87
Seat Belt Adjustment 88
Seat Bar 88
STARTING THE ENGINE 89
Standard Key Panel 89
Keyless Start Panel 91
Deluxe Instrumentation Panel 93
Cold Temperature Starting 95
Warming The Hydraulic / Hydrostatic System 95
MONITORING THE DISPLAY PANELS 96
Left Panel 96
Warning And Shutdown 96
STOPPING THE ENGINE AND LEAVING THE LOADER 97
Procedure 97
COUNTERWEIGHTS 98
Description 98
Effect On The Loader And Loader Operation 98
When To Consider Using Counterweights 98
When To Consider Removing Counterweights 98
Accessories That Affect Machine Weight 98
ATTACHMENTS 99
Choosing The Correct Bucket 99
Pallet Fork 99
Installing And Removing The Attachment (Hand Lever Bob-Tach) 100
Installing And Removing The Attachment (Power Bob-Tach) 102
OPERATING PROCEDURE 107
Inspect The Work Area 107
Basic Operating Instructions 107
Driving On Public Roads 107
Operating With A Full Bucket 108
Operating With An Empty Bucket 108
TOWING THE LOADER 109
Procedure 109
LIFTING THE LOADER 109
Single-Point Lift 109
Four-Point Lift 110
TRANSPORTING THE LOADER ON A TRAILER 111
Loading And Unloading 111
Fastening 111
PREVENTIVE MAINTENANCE 112
MAINTENANCE SAFETY 116
SERVICE SCHEDULE 117
Chart 117
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 118
Inspecting The BICS™ (Engine STOPPED – Key ON) 118
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 118
Inspecting The Seat Bar Sensor (Engine RUNNING) 118
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 118
Inspecting The Lift Arm Bypass Control 118
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 118
SEAT BAR RESTRAINT SYSTEM 119
Description 119
Inspecting 119
Maintaining 119
SEAT BELT 120
Inspection And Maintenance 120
LIFT ARM SUPPORT DEVICE 121
Installing 121
Removing 122
BACK-UP ALARM SYSTEM 123
Description 123
Inspecting 123
Adjusting Switch Position 124
OPERATOR CAB 125
Description 125
Raising 125
Lowering 126
Cab Door Sensor 127
REAR DOOR (TAILGATE) 128
Opening And Closing 128
Adjusting 128
REAR GRILLE 129
Identification 129
Lockable Handle Rear Grille 130
Clamping Knob Rear Grille 131
Slide In Rear Grille 132
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 134
Cleaning And Maintenance 134
Filters 134
Evaporator / Heater Coil 135
Condenser 137
Air Conditioning Lubrication 137
Troubleshooting 137
AIR CLEANER SERVICE 137
Replacing Filter Elements 137
FUEL SYSTEM 139
Fuel Specifications 139
Biodiesel Blend Fuel 139
Filling The Fuel Tank 140
Fuel Filter 141
Removing Air From The Fuel System 141
ENGINE LUBRICATION SYSTEM 142
Checking And Adding Engine Oil 142
Engine Oil Chart 142
Removing And Replacing Oil And Filter 143
ENGINE COOLING SYSTEM 145
Maintenance Platform 145
Cooling System Identification 145
Cleaning (Earlier Models) 146
Cleaning (Later Models) 148
Checking Level 150
Removing And Replacing Coolant 150
ELECTRICAL SYSTEM 151
Description 151
Fuse And Relay Location / Identification 151
Battery Maintenance 156
Maintaining Battery Charge Level 156
Battery Service During Machine Storage 156
Battery Testing 157
Battery Charging 157
Using A Booster Battery (Jump Starting) 158
Removing And Installing Battery 159
HYDRAULIC / HYDROSTATIC SYSTEM 160
Checking And Adding Fluid 160
Hydraulic / Hydrostatic Fluid Chart 160
Removing And Replacing Hydraulic Fluid 161
Hydraulic / Hydrostatic Filter Identification 163
Removing And Replacing Hydraulic / Hydrostatic Filter (Hex Head Filter Cap) 164
Removing And Replacing Hydraulic / Hydrostatic Filter (Square Head Filter Cap) 165
Removing And Replacing Hydraulic / Hydrostatic Filter (Bolt-on Filter Cap) 166
Removing And Replacing Hydraulic Charge Filter 167
Breather Cap 169
SPARK ARRESTER MUFFLER 170
Cleaning Procedure 170
TIRE MAINTENANCE 171
Wheel Nuts 171
Rotating 171
Mounting 171
FINAL DRIVE TRANSMISSION (CHAINCASE) 172
Checking And Adding Oil 172
Removing And Replacing Oil 172
ALTERNATOR BELT 173
Belt Adjustment 173
Belt Replacement 173
AIR CONDITIONING BELT 175
Belt Adjustment 175
Belt Replacement 175
DRIVE BELT 176
Belt Adjustment 176
Stop Adjustment 176
Belt Replacement 177
AUTOMATIC RIDE CONTROL ACCUMULATOR 179
Checking Accumulator Charge 179
LUBRICATING THE LOADER 180
Lubrication Locations 180
PIVOT PINS 182
Inspection And Maintenance 182
BOB-TACH (HAND LEVER) 183
Inspection And Maintenance 183
BOB-TACH (POWER) 184
Inspection And Maintenance 184
LOADER STORAGE AND RETURN TO SERVICE 185
Storage 185
Return To Service 185
SYSTEM SETUP AND ANALYSIS 186
DIAGNOSTIC SERVICE CODES 187
Viewing Service Codes 187
Service Codes List 188
CONTROL PANEL SETUP 195
Right Panel Setup (Deluxe Instrumentation Panel) 195
PASSWORD SETUP (KEYLESS START PANEL) 199
Password Description 199
Changing The Owner Password 199
Password Lockout Feature 199
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 200
Password Description 200
Changing The Owner Password 200
Changing The User Passwords 201
Password Lockout Feature 201
MAINTENANCE CLOCK 202
Description 202
Setup 203
Reset 203
MACHINE SIGN TRANSLATIONS 204
MACHINE SIGN TRANSLATIONS 205
Service Schedule (7242070) 205
Warning (7167993) 208
Warning (7169291) 208
Danger (7167989) 208
Danger (7167990) 208
Danger (7167988) 209
Warning (7168114) 209
Warning (7167994) 210
Warning (7168140) 211
Warning (7168142) 211
Warning (7168138) 212
Warning (7167996) 213
Warning (7184346) 214
Danger (7170355) 214
Warning (6737189) 215
Lift Arm Support Device (6706558) 216
Warning (7168024) 217
Warning (7142141) 218
Warning (7168019) 219
SPECIFICATIONS 220
(S630) LOADER SPECIFICATIONS 221
Machine Dimensions 221
Performance 222
Engine 222
Drive System 223
Controls 223
Hydraulic System 224
Electrical System 225
Capacities 225
Tires 226
WARRANTY 227
WARRANTY 228
ALPHABETICAL INDEX 230

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V