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Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN AHGL11001 & Above – PDF DOWNLOAD
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Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN AHGL11001 & Above – PDF DOWNLOAD
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Description
Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN AHGL11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN AHGL11001 & Above – PDF DOWNLOAD
Language : English
Pages : 242
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN AHGL11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN AHGL11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 5 REGULAR MAINTENANCE ITEMS................................................................... 5 SERIAL NUMBER LOCATIONS..................................................................... 6 Loader Serial Number.................................................................... 6 Engine Serial Number.................................................................... 6 DELIVERY REPORT............................................................................. 6 LOADER IDENTIFICATION....................................................................... 7 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 8 Standard Items.......................................................................... 8 Options And Accessories................................................................. 8 Buckets Available....................................................................... 9 Attachments............................................................................. 9 High-Flow Attachments................................................................... 9 Special Applications Kit................................................................ 10 Special Applications Kit Inspection And Maintenance..................................... 10 Forestry Door And Window Kit............................................................ 11 Forestry Door And Window Kit Inspection And Maintenance................................. 11 SAFETY AND TRAINING RESOURCES................................................................... 12 SAFETY INSTRUCTIONS......................................................................... 13 Before Operation........................................................................ 13 Safe Operation Is The Operator’s Responsibility......................................... 14 Safe Operation Needs A Qualified Operator............................................... 14 Avoid Silica Dust....................................................................... 15 FIRE PREVENTION............................................................................. 15 Maintenance............................................................................. 15 Operation............................................................................... 15 Electrical.............................................................................. 15 Hydraulic System........................................................................ 16 Fueling................................................................................. 16 Starting................................................................................ 16 Spark Arrester Exhaust System........................................................... 16 Welding And Grinding.................................................................... 16 Fire Extinguishers...................................................................... 16 PUBLICATIONS AND TRAINING RESOURCES......................................................... 17 MACHINE SIGNS (DECALS)...................................................................... 18 Pictorial Only Safety Signs............................................................. 20 OPERATING INSTRUCTIONS.......................................................................... 22 INTENDED USE................................................................................ 26 INSTRUMENT PANEL IDENTIFICATION............................................................. 27 Overview................................................................................ 27 Left Panel.............................................................................. 28 Display Screen.......................................................................... 30 Right Panel (Standard Key Panel)........................................................ 31 Right Panel (Keyless Start Panel)....................................................... 32 Right Panel (Deluxe Instrumentation Panel).............................................. 33 Left Switch Panel....................................................................... 35 Right Switch Panel...................................................................... 35 Left Side Lower Panel................................................................... 36 Right Side Lower Panel.................................................................. 36 Radio................................................................................... 37 Rear View Camera System................................................................. 39 CONTROL IDENTIFICATION...................................................................... 41 Description............................................................................. 41 Standard Controls....................................................................... 41 Advanced Control System (ACS)........................................................... 42 Selectable Joystick Controls (SJC)...................................................... 43 OPERATOR CAB................................................................................ 44 Description............................................................................. 44 Side Windows............................................................................ 44 Door Operation.......................................................................... 44 Front Wiper............................................................................. 45 Cab Light............................................................................... 45 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 46 Description............................................................................. 46 Operation............................................................................... 46 SEAT BAR RESTRAINT SYSTEM................................................................... 47 Description............................................................................. 47 Operation............................................................................... 47 PARKING BRAKE............................................................................... 48 Operation............................................................................... 48 TRACTION LOCK OVERRIDE...................................................................... 48 Description............................................................................. 48 Operation............................................................................... 48 ENGINE SPEED CONTROL........................................................................ 49 Operation............................................................................... 49 AUTO IDLE................................................................................... 49 Description............................................................................. 49 Operation............................................................................... 49 LIFT ARM BYPASS CONTROL..................................................................... 50 Description............................................................................. 50 Operation............................................................................... 50 EMERGENCY EXIT.............................................................................. 51 Rear Window Identification.............................................................. 51 Rear Window Removal (Latches)........................................................... 51 Rear Window Removal (Rubber Cord)....................................................... 51 External Access (Rear Window With Latches).............................................. 52 External Access (Rear Window With Rubber Cord).......................................... 52 Front Door.............................................................................. 52 BACK-UP ALARM SYSTEM........................................................................ 54 Description............................................................................. 54 Operation............................................................................... 54 DRIVING AND STEERING THE LOADER............................................................. 55 Available Control Configurations........................................................ 55 Operation (Standard And ACS)............................................................ 55 Operation (SJC) In ‘ISO’ Control Pattern................................................ 56 Operation (SJC) In ‘H’ Control Pattern.................................................. 57 STOPPING THE LOADER......................................................................... 58 Using The Control Levers Or Joysticks................................................... 58 TWO-SPEED CONTROL........................................................................... 58 Description............................................................................. 58 Operation (Standard And ACS)............................................................ 59 Operation (SJC)......................................................................... 59 SPEED MANAGEMENT............................................................................ 60 Description............................................................................. 60 Operation............................................................................... 60 Changing The Factory Default Setting.................................................... 61 DRIVE RESPONSE.............................................................................. 62 Description............................................................................. 62 Operation............................................................................... 62 STEERING DRIFT COMPENSATION................................................................. 64 Description............................................................................. 64 Operation............................................................................... 64 LIFT AND TILT COMPENSATION.................................................................. 66 Description............................................................................. 66 Operation............................................................................... 66 Operation (ACS)......................................................................... 67 Operation (SJC)......................................................................... 68 HYDRAULIC CONTROLS.......................................................................... 69 Description............................................................................. 69 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.................. 69 Advanced Control System (ACS) In HAND Control Mode...................................... 70 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 70 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 71 Hydraulic Bucket Positioning............................................................ 71 Automatic Ride Control.................................................................. 72 Reversing Fan........................................................................... 73 FRONT Auxiliary Hydraulics Operation.................................................... 74 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 75 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 75 REAR Auxiliary Hydraulics Operation..................................................... 76 High-Flow Auxiliary Hydraulics Operation................................................ 77 Quick Couplers.......................................................................... 78 Quick Coupler Troubleshooting........................................................... 78 Standard Couplers....................................................................... 79 Bob-Dock Coupler Block.................................................................. 79 Relieve Auxiliary Hydraulic Pressure (Front Auxiliary Quick Couplers)................... 80 Relieve Auxiliary Hydraulic Pressure (Rear Auxiliary Quick Couplers).................... 80 Relieve Auxiliary Hydraulic Pressure (Bob-Dock System).................................. 81 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 82 Description............................................................................. 82 DAILY INSPECTION............................................................................ 83 Daily Inspection And Maintenance........................................................ 83 PRE-STARTING PROCEDURE...................................................................... 85 Entering The Loader..................................................................... 85 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 85 Seat Adjustment......................................................................... 86 Seat Belt Adjustment.................................................................... 89 Seat Bar................................................................................ 90 Joystick Position Adjustment............................................................ 90 STARTING THE ENGINE......................................................................... 91 Standard Key Panel...................................................................... 91 Keyless Start Panel..................................................................... 93 Deluxe Instrumentation Panel............................................................ 95 Warming The Hydraulic / Hydrostatic System.............................................. 97 Cold Temperature Starting............................................................... 97 Cold Temperature Engine Speed Control................................................... 97 MONITORING THE DISPLAY PANELS............................................................... 98 Left Panel.............................................................................. 98 Warning And Shutdown.................................................................... 98 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 99 Procedure............................................................................... 99 COUNTERWEIGHTS..............................................................................100 Description.............................................................................100 Effect On The Loader And Loader Operation...............................................100 When To Consider Using Counterweights...................................................100 When To Consider Removing Counterweights................................................100 Accessories That Affect Machine Weight..................................................100 ATTACHMENTS.................................................................................101 Choosing The Correct Bucket.............................................................101 Pallet Fork.............................................................................102 Installing And Removing The Attachment (Hand Lever Bob-Tach System).....................103 Installing And Removing The Attachment (Power Bob-Tach System)..........................106 Installing And Removing The Attachment (Bob-Dock System)................................109 OPERATING PROCEDURE.........................................................................114 Inspect The Work Area...................................................................114 Basic Operating Instructions............................................................114 Driving On Public Roads.................................................................114 Operating With A Full Bucket............................................................115 Operating With An Empty Bucket..........................................................115 TOWING THE LOADER...........................................................................116 Procedure...............................................................................116 LIFTING THE LOADER..........................................................................116 Single-Point Lift.......................................................................116 Four-Point Lift.........................................................................117 TRANSPORTING THE LOADER ON A TRAILER........................................................118 Loading And Unloading...................................................................118 Fastening...............................................................................118 PREVENTIVE MAINTENANCE..........................................................................119 MAINTENANCE SAFETY..........................................................................122 SERVICE SCHEDULE............................................................................123 Maintenance Intervals...................................................................123 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................125 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................125 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....125 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................125 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................125 Inspecting The Lift Arm Bypass Control..................................................125 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................125 SEAT BAR RESTRAINT SYSTEM...................................................................126 Description.............................................................................126 Inspection And Maintenance..............................................................127 SEAT BELT...................................................................................128 Inspection And Maintenance..............................................................128 LIFT ARM SUPPORT DEVICE.....................................................................129 Description.............................................................................129 Installing..............................................................................130 Removing................................................................................131 BACK-UP ALARM SYSTEM........................................................................132 Description.............................................................................132 Inspection..............................................................................132 Adjusting Switch Position...............................................................133 OPERATOR CAB................................................................................134 Description.............................................................................134 Cab Door Sensor.........................................................................134 Raising.................................................................................135 Lowering................................................................................136 REAR DOOR (TAILGATE)........................................................................137 Opening And Closing.....................................................................137 Adjusting Latch.........................................................................137 REAR GRILLE.................................................................................138 Removing................................................................................138 Installing..............................................................................139 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................140 Filters.................................................................................140 Air Conditioning Evaporator / Heater Coil...............................................141 Air Conditioning Condenser..............................................................142 Air Conditioning Lubrication............................................................142 Troubleshooting.........................................................................142 ENGINE AIR CLEANER..........................................................................143 Replacing Filters.......................................................................143 FUEL SYSTEM.................................................................................145 Fuel Specifications.....................................................................145 Biodiesel Blend Fuel....................................................................145 Filling The Fuel Tank...................................................................146 Fuel Filter.............................................................................147 Removing Air From The Fuel System.......................................................148 ENGINE LUBRICATION SYSTEM...................................................................149 Checking And Adding Engine Oil..........................................................149 Engine Oil Chart........................................................................149 Removing And Replacing Oil And Filter...................................................150 ENGINE COOLING SYSTEM.......................................................................152 Maintenance Platform....................................................................152 Cleaning................................................................................152 Checking And Adding Coolant.............................................................155 Removing And Replacing Coolant..........................................................156 ELECTRICAL SYSTEM...........................................................................158 Description.............................................................................158 Fuse And Relay Location / Identification................................................158 Battery Maintenance.....................................................................165 Maintaining Battery Charge Level........................................................165 Battery Service During Machine Storage..................................................165 Battery Testing.........................................................................166 Battery Charging........................................................................166 Using A Booster Battery (Jump Starting).................................................167 Removing And Installing Battery.........................................................168 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................169 Checking And Adding Fluid...............................................................169 Hydraulic / Hydrostatic Fluid Chart.....................................................169 Removing And Replacing Hydraulic Fluid..................................................170 Hydraulic / Hydrostatic Filter Identification...........................................172 Removing And Replacing Hydraulic / Hydrostatic Filter (Earlier Models)..................173 Removing And Replacing Hydraulic / Hydrostatic Filter (Later Models)....................174 Removing And Replacing Hydraulic Charge Filter..........................................175 Replacing Reservoir Breather Cap........................................................177 TIRE MAINTENANCE............................................................................178 Wheel Nuts..............................................................................178 Rotating................................................................................178 Mounting................................................................................178 FINAL DRIVE TRANSMISSION (CHAINCASE)........................................................179 Checking And Adding Fluid...............................................................179 Removing And Replacing Fluid............................................................179 ALTERNATOR BELT.............................................................................180 Belt Adjustment.........................................................................180 Belt Replacement........................................................................180 AIR CONDITIONING BELT.......................................................................181 Belt Adjustment.........................................................................181 Belt Replacement........................................................................181 DRIVE BELT..................................................................................182 Belt Adjustment.........................................................................182 Stop Adjustment.........................................................................182 Belt Replacement........................................................................183 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................185 Checking Accumulator Charge.............................................................185 LUBRICATING THE LOADER......................................................................186 Lubrication Locations...................................................................186 PIVOT PINS..................................................................................188 Inspection And Maintenance..............................................................188 BOB-TACH (HAND LEVER).......................................................................189 Inspection And Maintenance..............................................................189 BOB-TACH (POWER)............................................................................190 Inspection And Maintenance..............................................................190 LOADER STORAGE AND RETURN TO SERVICE........................................................191 Storage.................................................................................191 Return To Service.......................................................................191 SYSTEM SETUP AND ANALYSIS.......................................................................192 DIAGNOSTIC SERVICE CODES....................................................................193 Viewing Service Codes...................................................................193 Service Codes List......................................................................194 CONTROL PANEL SETUP.........................................................................204 Right Panel Setup (Deluxe Instrumentation Panel)........................................204 PASSWORD SETUP (KEYLESS START PANEL)........................................................208 Password Description....................................................................208 Changing The Owner Password.............................................................208 Password Lockout Feature................................................................208 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................209 Password Description....................................................................209 Changing The Owner Password.............................................................209 Changing The User Passwords.............................................................210 Password Lockout Feature................................................................210 MAINTENANCE CLOCK...........................................................................211 Description.............................................................................211 Setup...................................................................................212 Reset...................................................................................212 MACHINE SIGN TRANSLATIONS.......................................................................213 MACHINE SIGN TRANSLATIONS...................................................................214 Service Schedule (7242070)..............................................................214 Warning (7167993).......................................................................217 Warning (7169291).......................................................................217 Danger (7167989)........................................................................217 Danger (7167990)........................................................................217 Danger (7167988)........................................................................218 Warning (7168114).......................................................................218 Warning (7167994).......................................................................219 Warning (7168140).......................................................................220 Warning (7168142).......................................................................220 Warning (7168138).......................................................................221 Warning (7167996).......................................................................222 Warning (6737189).......................................................................222 Warning (7184346).......................................................................223 Danger (7170355)........................................................................223 Lift Arm Support Device (6706558).......................................................224 Warning (7168024).......................................................................225 Warning (7142141).......................................................................226 Warning (7168019).......................................................................227 SPECIFICATIONS..................................................................................228 (S630) LOADER SPECIFICATIONS................................................................229 Machine Dimensions......................................................................229 Performance.............................................................................230 Engine..................................................................................230 Drive System............................................................................231 Controls................................................................................231 Hydraulic System........................................................................232 Electrical System.......................................................................233 Capacities..............................................................................233 Tires...................................................................................234 WARRANTY........................................................................................235 WARRANTY....................................................................................236 ALPHABETICAL INDEX..............................................................................238
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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